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USB可靠性测试规范update.doc

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1、 DOCUMENT NO. REV71Q-1073A BSHEET 1 OF 11富士康 (昆山)電腦接插件有限公司Foxconn (Kun Shan) Computer Connector Co.,Ltd實驗室檢測報告Laboratory Test Report報告日期 DATE :02/05/2007產品名稱 : USB CONN. FOR Krypton USB cablePart Name 料號 : UB0012C-001-YFPart No.申請單位 : CEC MEApplicant報告類別 : 信賴性 精密量測 其它測試Report Type : Qualification Pr

2、ecision Measure Other Test接收日期 : 01/30/2007 檢測日期 : 01/30/2007Receive Date Test Date檢測人員 :林玉婷 審核人員 :Tested by : Y.T. Lin Checked by :核准人Approved byDOCUMENT NO. REV71Q-1073A BSHEET 2 OF 11說 明ILLUSTRATION1. 樣品標識與檢測報告編號一致.Specimen mark is the same as Testing No.2.本報告僅對樣品有效,未經許可, 不得部分复制.The report only v

3、alid & responsible for specimen.Copy or using separately are prohibited without permission.3.本報告共 10 頁,分離使用無效.The report contains 11 page(s), invalid when used separately. DOCUMENT NO. REV71Q-1073A BSHEET 3 OF 111.SCOPE1-1 APPLICANT: FCKB141-2 TESTED SAMPLES: 20PCS1-3 PURPOSEThis qualification test

4、report contains the quality requirements, test procedures and testresults of a qualification test program on the FOXCONNS PRODUCT UB0012C-001-YF.2.APPLICABLE DOCUMENTSTest method for electrical components: EIA-364 3.TEST SEQUENCE3-1 TEST CONDITIONSUnless otherwise specified, tests and examinations a

5、re conducted under conditions within the following ranges:Temperature:2024Atmospheric pressure: 86 to 106kPaRelative Humidity: 4065%3-2 QUALIFICATION TEST SEQUENCETEST SEQUENCEITEMTEST DESCRIPTIONA B C DTEST METHOD1 EXAMINATION OF PRODUCT 1,11,19 1,11 1,11 1 4-12 LOW LEVEL CONTACT RESISTANCE 2,8,16

6、2,7 2,7 4-23 CONTACT CURRENT RATING 3 4-34 INSULATION RESISTNCE 3,9,17 3,8 3,8 4-45 DIELECTRIC WITHSTANDING 4,10,18 4,9 4,9 4-56 CAPACITANCE 2 4-67 INSERTION FORCE EXTRACTION FORCE5,7,9,11,13,155,10 5,10 4-78 DURABILITY 6,8,10,12,14 4-89 MECHANICAL SHOCK 6 4-910 RANDOM VIBRATION 6 4-10SAMPLES SIZE P

7、ER TEST GROUP 5 5 5 5 /DOCUMENT NO. REV71Q-1073A BSHEET 4 OF 114.TEST METHOD OF INSPECTION4-1 EXAMINATION OF PRODUCTThe test is performed in accordance with EIA-364-18A. Connectors& contacts shall have no evidence of physical defects or otherwise unfit for testing.4-2 LOW LEVEL CONTACT RESISTANCEThe

8、 test is performed in accordance with EIA-364-23A. Open circuit voltage is 20 mV maximum and test current is 100 mA maximum. 4-3 CONTACT CURRENT RATINGThe test is performed in accordance with EIA 364-70A 1.5A at 250V AC minim when measured at an ambient temperature of 25, with power applied to the c

9、ontacts, the T must not exceed 30 at any point of the USB.4-4 INSULATION RESISTNCEThe test is performed in accordance with EIA-364-21C. Insulation resistance is measured between adjacent contacts after applying 500V DC.4-5 DIELECTRIC WITHSTANDING VOLTAGEThe test is performed in accordance with EIA-3

10、64-20C. A 500V AC is applied between two adjacent contacts of the test samples for 60 seconds.4-6 CONTACT CAPACITANCEThe test is performed in accordance with for EIA-364-30A. Using 1 kHz signal to the adjacent contacts of a unmated connector. Capacitance shall not exceed 2pF Max4-7 INSERTION FORCE W

11、ITHDRAWAL FORCEThe test is performed in accordance with EIA-364-13B.At a maximum rate of 12.5mm per minute.4-8 DURABILITYThe test is performed in accordance with EIA-364-09C. Test samples are subjected to fully mating and unmating or a predetermined number of cycles. The durability rate is 200 cycle

12、s per hour. Record the first 10 and last 10cycless data,and during the durability test, record 10cycles data every 1000.4-9 MECHANICAL SHOCKThe test is performed in accordance with EIA-364-27B, test condition H. Mated samples are subjected to 3Shocks in each direction along the three mutually perpen

13、dicular axes (18 shocks) complied, with half-sinewaveform which had a 30gs peak level and a normal duration of 11 milliseconds. The test current is 100mA forall contacts, which are wired in series and attached to an electrical discontinuity monitor. Throughout the test, electrical discontinuity of 1

14、 microsecond or longer shall not be allowed.4-10 RANDOM VIBRATIONThe test is performed in accordance with EIA-364-28D. Vibrations spectrum:0.02g2/Hz,5-2000Hz.Duration is 1.5 hrs on each axis. The test current is 100mA for all contacts, which are wired in series and attached to an electrical disconti

15、nuity monitor. Though out the test, electrical discontinuity of 1 microsecond or longer shall not be allowed. 5.THE SUMMARY OF THE TEST RESULTSDOCUMENT NO. REV71Q-1073A BSHEET 5 OF 11GROUP “A”TEST DESCRIPTION REQUIREMENT RESULT RATE1.EXAMINATION OF PRODUCTConnectors& contacts shall have no evidence

16、of physical defects or otherwise unfit for testing.Pass the specified requirementPass30m Max. Max. Min. Avg.Vender-1s mating part (from customer) 22.99 14.01 19.39Vender-2s mating part (from foxconn DS) 23.29 13.63 19.232.LOW LEVEL CONTACT RESISTANCEUnit: mPass3.INSULATION RESISTANCE5M Min. 9.2610 7

17、 M Pass4. DIELECTRIC WITHSTANDING VOLTAGENo breakdown and flashover. Pass the specified requirementPassVender-1s mating part (from customer) Max. Min. Avg.sample-1 insertion force :35N Max. 13.1 9.2 11.4sample-1 withdrawal force : 10N Min. 17.8 16.5 17.0sample-2 insertion force :35N Max. 13.6 9.9 11

18、.4sample-2 withdrawal force : 10N Min. 17.1 15.9 16.3sample-3 insertion force :35N Max. 15.2 9.4 12.1sample-3 withdrawal force : 10N Min. 21.4 16.0 19.8sample-4 insertion force :35N Max. 17.4 10.8 14.1sample-4 withdrawal force : 10N Min. 23.7 17.8 19.9sample-5 insertion force :35N Max. 19.2 17.4 18.

19、5sample-5 withdrawal force : 10N Min. 22.8 21.5 22.3Unit:NVender-2s mating part (from foxconn DS) Max. Min. Avg.sample-1 insertion force :35N Max. 12.7 10.4 11.3sample-1 withdrawal force : 10N Min. 18.4 15.5 17.0sample-2 insertion force :35N Max. 12.4 9.8 10.9sample-2 withdrawal force : 10N Min. 15.

20、9 11.9 14.2sample-3 insertion force :35N Max. 14.7 9.9 11.9sample-3 withdrawal force : 10N Min. 21.2 15.9 19.4sample-4 insertion force :35N Max. 16.4 10.4 13.1sample-4 withdrawal force : 10N Min. 22.7 15.4 19.3sample-5 insertion force :35N Max. 12.4 9.4 10.8sample-5 withdrawal force : 10N Min. 21.5

21、17.8 19.65. INSERTION FORCE WITHDRAWAL FORCEUnit:NPass6.DURABILITY After 1000 cycles of durability test the samples shall pass the requirements of the following test itemsPass the specified requirementPassVender-1s mating part (from customer) Max. Min. Avg.sample-1 insertion force :35N Max. 15.1 9.6

22、 12.7sample-1 withdrawal force : 10N Min. 16.6 13.5 15.4sample-2 insertion force :35N Max. 10.8 9.7 10.4sample-2 withdrawal force : 10N Min. 12.1 11.4 11.7sample-3 insertion force :35N Max. 17.9 13.9 16.4sample-3 withdrawal force : 10N Min. 25.3 19.1 23.2sample-4 insertion force :35N Max. 18.3 11.5

23、15.8sample-4 withdrawal force : 10N Min. 19.5 16.6 18.4sample-5 insertion force :35N Max. 16.3 12.8 14.7sample-5 withdrawal force : 10N Min. 21.0 17.2 18.8Unit:NVender-2s mating part (from foxconn DS) Max. Min. Avg.7. INSERTION FORCE WITHDRAWAL FORCEsample-1 insertion force :35N Max. 15.2 10.7 12.8P

24、assDOCUMENT NO. REV71Q-1073A BSHEET 6 OF 11sample-1 withdrawal force : 10N Min. 15.5 14.0 14.7sample-2 insertion force :35N Max. 11.4 10.0 10.9sample-2 withdrawal force : 10N Min. 12.9 11.7 12.4sample-3 insertion force :35N Max. 14.0 12.7 13.4sample-3 withdrawal force : 10N Min. 22.3 19.9 21.2sample

25、-4 insertion force :35N Max. 15.0 12.4 14.1sample-4 withdrawal force : 10N Min. 17.0 15.0 16.5sample-5 insertion force :35N Max. 11.0 9.8 10.6sample-5 withdrawal force : 10N Min. 17.2 14.9 16.4Unit:N8.DURABILITY After 2000 cycles of durability test the samples shall pass the requirements of the foll

26、owing test itemsPass the specified requirementPassVender-1s mating part (from customer) Max. Min. Avg.sample-1 insertion force :35N Max. 16.3 15.8 16.0sample-1 withdrawal force : 10N Min. 16.0 15.5 15.7sample-2 insertion force :35N Max. 8.8 7.9 8.4sample-2 withdrawal force : 10N Min. 10.8 10.2 10.6s

27、ample-3 insertion force :35N Max. 17.1 16.5 16.8sample-3 withdrawal force : 10N Min. 17.0 16.3 16.6sample-4 insertion force :35N Max. 15.9 14.8 15.6sample-4 withdrawal force : 10N Min. 16.2 15.0 15.8sample-5 insertion force :35N Max. 16.8 14.6 15.8sample-5 withdrawal force : 10N Min. 17.3 16.3 16.7U

28、nit:NVender-2s mating part (from foxconn DS) Max. Min. Avg.sample-1 insertion force :35N Max. 15.2 13.9 14.6sample-1 withdrawal force : 10N Min. 16.2 14.8 15.4sample-2 insertion force :35N Max. 10.0 8.8 9.3sample-2 withdrawal force : 10N Min. 11.4 10.5 10.8sample-3 insertion force :35N Max. 16.2 14.

29、9 15.7sample-3 withdrawal force : 10N Min. 17.0 15.9 16.4sample-4 insertion force :35N Max. 15.2 14.7 15.0sample-4 withdrawal force : 10N Min. 16.1 14.2 15.1sample-5 insertion force :35N Max. 13.9 12.8 13.3sample-5 withdrawal force : 10N Min. 15.8 15.0 15.39. INSERTION FORCE WITHDRAWAL FORCEUnit:NPa

30、ss10.DURABILITY After 3000 cycles of durability test the samples shall pass the requirements of the following test itemsPass the specified requirementPassVender-1s mating part (from customer) Max. Min. Avg.sample-1 insertion force :35N Max. 18.2 17.4 17.7sample-1 withdrawal force : 10N Min. 21.0 20.

31、4 20.6sample-2 insertion force :35N Max. 12.4 11.9 12.2sample-2 withdrawal force : 10N Min. 13.5 13.2 13.4sample-3 insertion force :35N Max. 11.8 11.5 11.7sample-3 withdrawal force : 10N Min. 11.9 11.4 11.7sample-4 insertion force :35N Max. 11.9 11.2 11.6sample-4 withdrawal force : 10N Min. 12.4 11.

32、3 11.8sample-5 insertion force :35N Max. 16.2 15.7 15.9sample-5 withdrawal force : 10N Min. 16.8 14.6 16.0Unit:NVender-2s mating part (from foxconn DS) Max. Min. Avg.sample-1 insertion force :35N Max. 18.8 17.6 18.111. INSERTION FORCE WITHDRAWAL FORCEsample-1 withdrawal force : 10N Min. 20.9 19.7 20

33、.3PassDOCUMENT NO. REV71Q-1073A BSHEET 7 OF 11sample-2 insertion force :35N Max. 12.0 11.2 11.5sample-2 withdrawal force : 10N Min. 14.7 13.2 13.9sample-3 insertion force :35N Max. 12.9 12.1 12.5sample-3 withdrawal force : 10N Min. 12.8 11.5 12.2sample-4 insertion force :35N Max. 11.8 11.0 11.3sampl

34、e-4 withdrawal force : 10N Min. 13.6 12.5 13.2sample-5 insertion force :35N Max. 9.7 9.0 9.4sample-5 withdrawal force : 10N Min. 13.8 11.9 13.1Unit:N12.DURABILITY After 4000 cycles of durability test the samples shall pass the requirements of the following test itemsPass the specified requirementPas

35、sVender-1s mating part (from customer) Max. Min. Avg.sample-1 insertion force :35N Max. 12.4 11.2 11.8sample-1 withdrawal force : 10N Min. 17.9 17.1 17.4sample-2 insertion force :35N Max. 12.2 11.5 11.9sample-2 withdrawal force : 10N Min. 13.5 12.4 13.0sample-3 insertion force :35N Max. 12.1 11.2 11

36、.6sample-3 withdrawal force : 10N Min. 12.7 11.8 12.2sample-4 insertion force :35N Max. 11.1 10.2 10.6sample-4 withdrawal force : 10N Min. 11.0 10.2 10.4sample-5 insertion force :35N Max. 12.8 11.7 12.1sample-5 withdrawal force : 10N Min. 14.5 13.5 14.1Unit:NVender-2s mating part (from foxconn DS) M

37、ax. Min. Avg.sample-1 insertion force :35N Max. 12.3 11.5 11.9sample-1 withdrawal force : 10N Min. 16.9 15.8 16.5sample-2 insertion force :35N Max. 12.4 11.0 11.7sample-2 withdrawal force : 10N Min. 13.5 11.9 12.7sample-3 insertion force :35N Max. 11.8 10.9 11.2sample-3 withdrawal force : 10N Min. 1

38、2.4 11.2 11.8sample-4 insertion force :35N Max. 12.4 10.4 11.1sample-4 withdrawal force : 10N Min. 12.7 11.9 12.2sample-5 insertion force :35N Max. 11.9 10.7 11.3sample-5 withdrawal force : 10N Min. 12.4 10.9 11.913. INSERTION FORCE WITHDRAWAL FORCEUnit:NPass14.DURABILITY After 5000 cycles of durabi

39、lity test the samples shall pass the requirements of the following test itemsPass the specified requirementPassVender-1s mating part (from customer) Max. Min. Avg.sample-1 insertion force :35N Max. 17.5 16.9 17.1sample-1 withdrawal force : 10N Min. 21.4 20.0 20.6sample-2 insertion force :35N Max. 14

40、.5 13.5 13.9sample-2 withdrawal force : 10N Min. 17.1 16.5 16.8sample-3 insertion force :35N Max. 13.7 12.9 13.3sample-3 withdrawal force : 10N Min. 16.4 15.5 16.0sample-4 insertion force :35N Max. 13.6 12.7 13.2sample-4 withdrawal force : 10N Min. 14.6 13.2 14.0sample-5 insertion force :35N Max. 11

41、.5 11.1 11.3sample-5 withdrawal force : 10N Min. 13.1 12.8 12.9Unit:NVender-2s mating part (from foxconn DS) Max. Min. Avg.sample-1 insertion force :35N Max. 17.5 16.9 17.1sample-1 withdrawal force : 10N Min. 22.4 19.9 21.015. INSERTION FORCE WITHDRAWAL FORCEsample-2 insertion force :35N Max. 13.0 1

42、2.0 12.6PassDOCUMENT NO. REV71Q-1073A BSHEET 8 OF 11sample-2 withdrawal force : 10N Min. 17.2 16.5 17.0sample-3 insertion force :35N Max. 13.6 12.5 13.1sample-3 withdrawal force : 10N Min. 16.2 15.0 15.6sample-4 insertion force :35N Max. 13.2 11.0 12.0sample-4 withdrawal force : 10N Min. 12.8 11.5 1

43、2.3sample-5 insertion force :35N Max. 12.0 10.9 11.5sample-5 withdrawal force : 10N Min. 12.0 11.5 11.8Unit:NNo change greater than 10mThe change of resistance = RFinal RInitialMax. Min. Avg.Vender-1s mating part (from customer) 6.71 2.28 2.89Vender-2s mating part (from foxconn DS) 6.07 2.21 3.2016.

44、 LOW LEVEL CONTACT RESISTANCEUnit: mPass17.INSULATION RESISTANCE5M Min. 6.9710 6 M Pass18. DIELECTRIC WITHSTANDING VOLTAGENo breakdown and flashover. Pass the specified requirementPass19.EXAMINATION OF PRODUCTConnectors& contacts shall have no evidence of physical defects or otherwise unfit for test

45、ing.Pass the specified requirementPassGROUP “B”TEST DESCRIPTION REQUIREMENT RESULT RATE1.EXAMINATION OF PRODUCTConnectors& contacts shall have no evidence of physical defects or otherwise unfit for testing.Pass the specified requirementPassMax. Min. Avg.24.54 16.85 20.402.LOW LEVEL CONTACT RESISTANC

46、E30m Max.Unit: mPass3.INSULATION RESISTANCE5M Min. 9.9910 7 M Pass4. DIELECTRIC WITHSTANDING VOLTAGENo breakdown and flashover. Pass the specified requirementPassMax. Min. Avg.sample-1 insertion force :35N Max. 16.7 11.7 13.7sample-1 withdrawal force : 10N Min. 18.1 16.6 17.1sample-2 insertion force

47、 :35N Max. 16.6 11.1 13.1sample-2 withdrawal force : 10N Min. 21.0 18.5 19.9sample-3 insertion force :35N Max. 15.1 9.8 12.1sample-3 withdrawal force : 10N Min. 21.4 17.4 18.5sample-4 insertion force :35N Max. 17.3 10.5 13.3sample-4 withdrawal force : 10N Min. 21.1 18.0 19.4sample-5 insertion force

48、:35N Max. 14.7 11.2 12.5sample-5 withdrawal force : 10N Min. 22.3 20.0 21.25. INSERTION FORCE WITHDRAWAL FORCEUnit:NPass6.MECHANICAL SHOCKNo electrical discontinuity greater than 1 microsecond during the test. No physical damage.Pass the specified requirementPassMax. Min. Avg.5.32 1.90 2.807.LOW LEV

49、EL CONTACT RESISTANCENo change greater than 10mThe change of resistance = RFinal RInitialUnit: mPassDOCUMENT NO. REV71Q-1073A BSHEET 9 OF 118.INSULATION RESISTANCE5M Min. 1.9910 6M Pass9. DIELECTRIC WITHSTANDING VOLTAGENo breakdown and flashover. Pass the specified requirementPassMax. Min. Avg.sample-1 insertion force :35N Max. 15.4 11.8 13.7sample-1 withdrawal force : 10N Min. 23.4 19.4 21.5sample-2 in

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