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43、9OB8Fa2IsXWQkWzYrXVb9CPn7T1kmSlEzcWIkUGkvYS37K0MoYz4gcGUxYUQ4bFT9CPn7T1kmakQ4bFT9OB8SZVctUGkvYS3MBiwOYlYrZV4kUF8TbmUkOivuS1YlaFktYUQuUGI0YS3MBiwAcF8sZWogcFkuak8FaFEmOivuPWQuaVk5XWQoa14eQlwgYy3MBiwSYVErT1UxZVErOivuT1UgaEMkblkgaC3MBivuU0ASZUMoY14gcGUxYS3MBivuZUMoY14gcGUxYS3/北首股能环发 2017149 号关于颁发北京首钢股份有
44、限公司能源环保部设备缺陷管理规定的通知各单位:为加强北京首钢股份有限公司能源环保部设备缺陷管理,现将北京首钢股份有限公司能源环保部设备缺陷管理规定下发给你们,请组织相关人员认真学习并贯彻执行。对执行中出现的问题,要及时向运行管理室反馈。北京首钢股份有限公司能源环保部2017 年 4 月 20 日- 2 -北京首钢股份有限公司能源环保部 设备缺陷管理规定第一章 总 则第一条 为加强北京首钢股份有限公司能源环保部(以下简称能源环保部)设备缺陷管理,确保设备长期安全稳定运行,制定本规定。第二条 本规定所指的设备缺陷,指在运生产设备偏离原设计出力及设备(包括备用设备)在生产过程中存在的影响安全、经济、
45、环保、稳定运行的异常现象。第三条 通过对设备缺陷的规范管理,保证设备缺陷及隐患得到及时发现、控制和消除,保持设备处于良好状态。持续提高设备管理水平。第四条 进行设备缺陷消除工作时,必须严格执行国家法律、法规和企业规章制度、规定的相关要求。第五条 本规定适用于能源环保部内各单位以及在能源环保部从事设备消缺的相关方。第二章 职责分工第六条 能源环保部运行管理室职责(一)组织处理一、二、三类设备缺陷,制定设备缺陷处理方案或控制措施并组织落实。- 3 -(二) 协助作业区处理四、五类设备缺陷。(三)组织协调设备缺陷处理所需的施工单位(四) 对于暂时无法处理或等待停机处理的设备缺陷,组织制订相应防范控制
46、措施并督促落实。(五)负责设备缺陷处理的材料、备件供应。(六)组织对设备消缺情况进行验收、复查、提出奖惩意见。第七条 能源环保部能源管控中心职责(一)在设备缺陷处理过程中,负责能源环保部内部人员协调工作。(二)负责与能源环保部以外部门的联系协调工作。(三)掌握一、二、三类设备缺陷处理结果及相应控制措施。第八条 能源环保部安全管理室职责(一)负责设备缺陷处理方案中安全防范措施审核把关。(二)检查设备缺陷处理中安全措施的执行情况。(三)对设备缺陷处理现场不安全行为进行检查、纠正。第九条 能源环保部环保室职责(一)负责环保设备、设施缺陷处理过程中的技术指导工作。(二)监督检查设备缺陷处理过程中是否存
47、在污染物超标- 4 -排放现象。(三)协调在设备缺陷处理过程中,涉及的环保方面问题。第十条 能源环保部各作业区职责(一)负责本单位设备运行状况的检查、及时发现设备存在的缺陷。(二)发现设备缺陷,立即联系维护单位值班人员到现场处理,维护值班人员接通知后 15 分钟未到现场时,通知维护单位主管领导现场处理缺陷。(三)对于一、二、三类缺陷,联系维护单位值班人员进行现场确认的同时联系相关专业(或点检)人员。并向能源能源调度汇报。(四)负责本单位设备消缺项目的施工配合、质量验收等工作。(五)负责本区域内发现设备缺陷的统计、汇总、上报工作。第十一条 能源环保部维检单位职责(1)负责所维护区域内的设备消缺工
48、作。(2)接运行岗位人员的缺陷通知后,维护值班人员在 15分钟内必须到现场进行设备缺陷确认,提出处理意见。(3)维护值班人员不能处理的缺陷,及时向上级主管部门- 5 -汇报缺陷情况。(4)维护单位主管领导接维护值班岗位的缺陷汇报后,立即组织相关检修技术人员进行缺陷处理。(5)消缺过程需要领用材料、备件时,维护值班人员直接联系对应的点检(或专业)人员领取。第三章 设备缺陷的分类第十二条 按照设备缺陷的性质,分为一类设备缺陷、二类设备缺陷、三类设备缺陷、四类设备缺陷、五类设备缺陷共计五类。(一)一类设备缺陷需要立即制订控制措施、确定治理方案组织抢修,否则将造成设备、设施重大损坏的设备缺陷。1、影响
49、主要生产设备(发电、供电、供风、制氧、燃气等)的安全运行,或危及人身安全的设备缺陷。2、影响炼铁、炼钢、轧钢等主流程生产的设备缺陷。 (二)二类设备缺陷对股份公司生产主流程没有直接影响;对能源环保部生产设备安全运行有直接影响的设备缺陷。- 6 -1、不需要停机,但需要降低设备运行负荷或运行参数才能处理的设备缺陷。2、通过切换主要运行设备或切换系统的运行方式才可消除的设备缺陷。3、主要备用设备出现故障,需要退出备用进行抢修的设备缺陷。(三)三类设备缺陷对设备运行有一定的影响,采取相应的控制措施后,可维持设备继续运行。需要主设备停运或结合股份公司主流程设备检修才能消除的设备缺陷。1、设备个别主要监视仪表失灵,但可以通过其他仪表可间接监视、控制的设备缺陷。2、由于监视仪表误报,需要封点或暂时退出保护的设备缺陷。3、高温、有毒、有害介质管道、系统出现泄漏,采取可靠隔离措施后,可维持运行的设备缺陷。- 7 -(四)四类设备缺陷是指设备运行状态出现异常,但对主体设备运行影响不大,可在线进行治理或进行简单的设备倒换即可处理的缺陷。1、附属设备出现异常振动、轴承温度升高,维护值班人员即可调整处理的设备缺陷。2、自动化仪表、自动调节装置出现异常,维护值班人员即可处理的设备缺陷。3、其它维护人员短时间内即可处理的设备缺陷。(五)五类缺陷:生产设备配套的附属设施存在异