1、 操作手册2011 Please read and observe the informationgiven in this Operation Manual. This willenable you to avoid accidents, preserve themanufacturers warranty and maintain theengine in peak operating condition. This engine has been built exclusively forthe application specified in the scope ofsupply, a
2、s described by the equipment manu-facturer and is to be used only for theintended purpose. Any use exceeding thatscope is considered to be contrary to theintended purpose. The manufacturer willnot assume responsibility for any damageresulting therefrom. The risks involved areto be borne solely by th
3、e user. Use in accordance with the intended pur-pose also implies compliance with the con-ditions laid down by the manufacturer foroperation, maintenance and servicing. Theengine should only be operated by person-nel trained in its use and the hazards in-volved. The relevant accident prevention guid
4、elinesand other generally accepted safety andindustrial hygiene regulations must be ob-served. When the engine is running, there is a risk ofinjury through:- turning/hot components- engines with positive ignition- ignition systems (high electrical voltage)You must avoid contact at all times! Unautho
5、rized engine modifications will in-validate any liability claims against the manu-facturer for resultant damage.Manipulations of the injection and regulatingsystem may also influence the performanceof the engine, and its emissions. Adherenceto legislation on pollution cannot be guaran-teed under suc
6、h conditions. Do not change, convert or adjust the coolingair intake area to the blower.The manufacturer shall not be held respon-sible for any damage which results fromsuch work. When carrying out maintenance/repair op-erations on the engine, the use of DEUTZoriginal parts is prescribed. These are
7、spe-cially designed for your engine and guaran-tee perfect operation.Non-compliance results in the expiry of thewarranty! Maintenance and cleaning of the engineshould only be carried out when the engineis switched off and has cooled down.You must ensure that the electrical systemshave been switched
8、off and the ignition keyhas been removed.Accident prevention guidelines concerningelectrical systems (e.g. VDE-0100/-0101/-0104/-0105 Electrical protective measuresagainst dangerous touch voltage) are to beobserved.When cleaning with fluids, all electrical com-ponents are to be covered impermeably.使
9、用说明书C 2000操作手册201102979929 en发动机编号:请将您使用的发动机的编号填入上栏,以备保修及 订购备件时使用.发动机编号位置请参见本手册2.1节版权所有由于产品设计会不断更新改进,技术规范也会随之变化,重新出版此书的某一部或全部需有制造商的书面认可.前言尊敬的用户:您好!Liquid-cooled Deutz engines are designed for alarge number of applications. Consequently, a widerange of variants is offered to meet the requirementsof s
10、pecific cases.Your engine is appropriately equipped for theinstallation concerned, which means that not all ofthe components described in this Operation Manu-al are necessarily fitted to your engine.We have endeavoured to highlight any differencesso that you will be able to locate the operating andm
11、aintenance instructions relevant to your enginequickly and easily.Please read this Manual before starting your engine,and always observe the operating and maintenanceinstructions.We are available to help with any additional inquiriesSincerely,DEUTZ AG内容提要1. 总 则2. 发动机概述2.1 机型2.1.1 标牌2.1.2 标牌位置2.1.3 发
12、动机编号2.1.4 气缸排列顺序2.1.5 供油限位螺钉2.2 发动机图示2.2.1 保养面图例 FL20112.2.2图例 FL2011排气面2.2.3 保养面图例 BF4L20112.2.4 排气面图例 BF4L20112.2.5 保养面图例 FM20112.2.6 排气面图例 FM20112.2.7 保养面图例 BFM20112.2.8 排气面图例 BFM20112.3 机油油路图示2.4 柴油系统图示2.5 冷却系统2.5.1 冷却计划3. 发动机操作3.1 首次开机3.1.1 加注机油3.1.2 加柴油3.1.3 其他准备工作3.1.4 磨合期保养3.2 起动3.2.1 电马达起动3
13、.3 监测系统3.3.1 机油压力3.3.2 机油温度3.4 停机3.4.1 机械停机3.4.2 电停机3.5 使用条件3.5.1 冬季运行3.5.2 高温、高原地区4. 工作用油料4.1 机油4.1.1 质量等级4.1.2 粘度4.2 柴油4.2.1 质量等级4.2.2 冬季柴油5. 日常保养5.1 保养项目及计划5.2 保养图标5.3 保养记录5.4 完整的保养工作记录6. 维护与保养图示6.1 润滑系统6.1.1 换油周期6.1.2 更换机油、检查油位6.1.3 更换机油滤清器6.1.4 清洁更换机油滤芯6.2 柴油系统6.2.1 更换柴油滤清器6.2.2 清洁更换柴油滤芯6.2.3 清
14、洗柴油泵滤网6.2.4 更换柴油回油管6.3 冷却系统6.3.1 清洁保养间隔6.4 空气滤清器6.4.1 清洁保养间隔6.4.2 清洁旋风式空气初滤器6.4.3 清洁油浴式空滤器6.5 驱动皮带6.5.1 检查V型皮带6.5.2 张紧 V型皮带6.5.3 更换V型皮带6.6 调整气门间隙6.6.1 检查和调整气门间隙6.6.1.1 气门间隙调整图示6.7 附件6.7.1 电瓶6.7.2 三相发电机6.7.3 吊钩6.8 发动机清洗6.8.1 发动机清洗C 2000内容提要7. 故障诊断7.1 故障现象、原因及措施对照表8. 发动机的长期存放8.1 存放8.1.1 发动机存放前处理8.1.2
15、存放发动机的启用9. 技术参数9.1 发动机参数和规范9.2 紧固力矩9.3 工具10. 服务 C 20001概述!12C 2001发动机概述2.1 机型2.2 发动机图示2.3 机油油路图示2.4 柴油系统图示2C 2001C 31 864 0 26 332 2A B 31 865 0发动机概述 2.1机型2.1.1 标牌 2.1.2 标牌位置 2.1.3 发动机编号2C 20011234 26 431 0 26 387 02.1机型 发动机概述2.1.4 气缸排列顺序 2.1.5 供油限位螺钉2C 2001 31 873 11234576161521201918179 81214 13 1
16、1 10发动机概述 2.2发动机图示2.2.1 FL2011保养面 (右面)2C 2001 31 874 12.2发动机图示 发动机概述2.2.2 FL2011排气面(左面)222423292827262C 2001 31869 134761514201918171621 1 29 8101112135发动机概述 2.2发动机图示2.2.3 BF4L2011保养面(右面)1 Oil filler neck (valve-gear housing cover)2 Charge-air line / air-intake line3 Fan with integrated generator4 N
17、arrow V-belt5 Tractive electromagnet6 Wheel-house cover7 V-belt pulley on crankshaft8 Oil pan9 Shut-off lever10 Speed control lever11 Oil dipstick12 Crankcase13 Oil fill point (on side of crankcase)14 Fuel pump15 Easy-change fuel filter16 Connecting facility for oil heater17 Charge-pressure-dependen
18、t full-load stop(CPD)18 Lube oil replacement filter19 Removable coolant intake hood20 Injection pumps21 Oil cooler2C 2001 31 868 1222324262830272931322.2发动机图示 发动机概述2.2.4 BF4L2011 排气面(左面)22 Cylinder head23 Exhaust manifold line24 Flywheel with ring gear25 Starter26 Crankcase27 Lube oil feed line to t
19、urbocharger28 Lube oil return line from turbocharger29 Induction pipe30 Turbocharger (TC)31 Intake manifold32 Charge-air line2C 2001 31 875 2发动机概述 2.2发动机图示2.2.5 FM2011保养面(右面)1 Oil filler neck (valve-gear housing cover)2 Charge-air line / air-intake line3 Alternator4 Narrow V-belt5 Tractive electroma
20、gnet6 Timing belt cover7 V-belt pulley on crankshaft8 Oil pan9 Shut-off lever10 Speed control lever11 Oil dipstick12 Oil drain plug13 Oil fill point (on side of crankcase)_ Crankcase14 Fuel pump15 Easy-change fuel filter16 Connecting facility for oil heater17 Lube oil replacement filter18 Injection
21、pump(s)19 Oil cooler connection20 Injection valve (s)xx fuel to run lineYY fuel back run line2C 2001 31876 22.2发动机图示 发动机概述2.2.6 FM2011 排气面 (左面)21 Cylinder head22 Exhaust manifold23 Flywheel with ring gear24 Starter25 Starter guard (optional)26 Crankcase27 Air intake pipe2C 2001 31 861 2发动机概述 2.2发动机图
22、示2.2.7 BFM2011 保养面(右面)1 Air-intake pipe2 Fan wheel3 V-belt pulley on crankshaft4 Narrow V-belt5 Tractive electromagnet6 Timing belt cover7 Shut-off lever8 Speed control lever9 Oil fill point (on side of crankcase)10 Oil dipstick11 Fuel pump12 Easy-change fuel filter13 Connecting facility for oil hea
23、ter14 Lube oil replacement filter15 Injection pump(s)16 Oil cooler connection17 Injection valve(s)2 20042.2发动机图示 发动机概述2.2.8 BFM2011 排气面(左面)18 Cylinder head cover19 Exhaust manifold20 SAE housing21 Starter22 Crankcase23 Oil pistick24 Turbocharger25 Generator with cover26 Charge-air line27 Oil filler
24、neck 31 862 329929en20 2004 31877 2发动机概述 2.3机油油路图示2.3.1 机油油路图示1 Oil pan2 Oil-intake pipe3 Oil pump4 Main oil duct5 Oil-cooled cylinders6 Cylinder head cooling neck7 Oil duct for rocker arm lubrication8 Rocker arm9 Oil manifold for the thermostat10 Intake to external engine oil cooler11 Return from e
25、xternal engine oil cooler12 Thermostat housing with slide thermostat13 Oil duct to oil filter14 Oil filter15 Oil duct to cam, con-rod and crankshaftbearings16 Spray nozzle for piston cooling17 Oil return via crankcase to oil pan18 Lube oil intake to turbocharger19 Turbocharger20 Return from turbocha
26、rger to oil panOil filter console with integrated switchingvalve for the control of the hydraulic tappets(arrow)A engine is cold (around an early adjustmentof the beginning of delivery to reach,the pistons in the pump tappet with oilbecome ge feed)B engine is warm2C 2001 31 863 02.4柴油系统图示 发动机概述2.4.1
27、 柴油系统1 Fuel line from tank to fuel pump2 Fuel pump3 Fuel line from fuel pump to easy-change fuelfilter4 Easy-change fuel filter5 Fuel line from filter to injection pump6 Injection pump7 Fuel injection line8 Injection valves9 Fuel overflow linex Fuel overflow pipey Fuel return line to tankThe install
28、ation of a fuel pre-filter/hand pump between thefuel tank and the engine isprescribed to protect theengines against dirt in the fuel.2C 20013发动机操作3.1 首次开机3.2 起动3.3 监测系统3.4 停机3.5 使用条件3OIL3.1.1.2 首次加机油 B/FM2011机型 26 432 0发动机操作 3.1 首次开机3.1.1 加注机油As a rule, engines are delivered without oil.Pour lube oi
29、l into the oil filler neck (arrow).For oil grade and viscosity, see 4.1. Fill oil into oil pan up to “Min.“ mark on enginedipstick. In addition, top up oil quantity of supply hosesand of external oil cooler (according to manufac-turers specifications). Allow engine to run warm until thermostat opens
30、(at approx. 95C). Allow engine to run for approx. 2 mins.Switch off engine. Check oil level, and if necessary, top up oil to“Max.“ mark.3.1.1.1首次加机油 B/FL2011机型If the person operating the engine does not run upthe engine until the thermostat opens, the oil levelmay lie above the “Max.“ mark on the en
31、ginedipstick when delivered. The level can then only beassessed after the engine has been run up.3!FUEL 26 398 03.1 首次开机 发动机操作3.1.1.3 首次加机油 B/FM 2011 发电机组用柴油机 Fill oil into oil pan up to “Max.“ mark on enginedipstick (for oil quantity see 9.1). Start engine and allow to run at low idling speedfor ap
32、prox. 2 mins. Switch off engine. Check oil level and fill up with oil up to upper“Max.“ mark.3.1.2加柴油Use only commercial-grade diesel fuel. For fuelgrade, see 4.2. Use summer or winter-grade fuel,depending on the ambient temperature.Never fill the tank while the engineis running.Ensure cleanliness!D
33、o not spill fuel!3发动机操作 3.1 首次开机3.1.3其他准备工作 Check battery and cable connectors,see 6.7.1. Transport hooksRemove if fitted (see 6.7.3) Trial runAfter engine has been prepared, let it run forabout 10 minutes without being loaded.During and after trial run- Check engine for leaks.After engine has been
34、turned off- Check oil level,see 6.1.2.Top up with oil, if necessary,see 3.1.1.- Retension V-belt,see 6.5).3.1.4磨合期保养When commissioning new and reconditioned en-gines, the following additional maintenance workmust be carried out: Change lube oil,see 6.1.1. + 6.1.2. Change oil filter cartridge,see 6.1
35、.3. Change fuel filter cartridge,see 6.2.1. Check V-belts and retension as necessary,see 6.5. Check engine for leaks Check engine mounts, retighten if necessary,see 9.2. Check valve clearance, adjust if necessary,see 5.1. + 6.6.1.3321! 25 746 2 26 423 0发动机操作 3.2 起动3.2.1 电马达起动Before starting, make su
36、re that no-body is standing in the immediatevicinity of the engine or driven ma-chine.After repair work:Check that all guards have beenreplaced and that all tools have been removed fromthe engine.When starting with glow plugs, do not use any otherstarter substance (e.g. injection with start pilot).R
37、isk of accident!Caution: If the speed regulator has been re-moved, the engine must not be tested under anycircumstances.Disconnect the battery!Do not actuate the starter for more than 20 sec-onds. If the engine does not catch, wait a minutethen try again.If the engine does not catch after two attemp
38、ts,refer to the Fault Table (see 7.1). Where possible, disengage clutch to separateengine from any driven parts. Move speed control lever 1 into idle position. Move shut-off handle 2 into operating position.不带冷起动预热塞的起动情况 Insert key- Position 0 = no operating voltage Turn key clockwise- Position 1 = operating voltage- Pilot lights come on Push key in and turn further clockwise againstspring pressure.- Position 2 = no function- Position 3 = start Release key as soon as engine fires- Pilot lights go out.3 25 746 23.2 起动 发动机操作带有冷起动预热塞的起动情况
