1、第 1 章 . 维护、保养手册定期的维护与检查是机器人正常运转所必需的，同时也确保作业时设备与人员的安全。(1) 每日检查。(2) 每 500 小时（每 3 个月）检查。(3) 每 2000 小时（每 1 年）检查。(4) 每 4000 小时（每 2 年）检查。(5) 每 6000 小时（每 3 年）检查。(6) 每 8000 小时（每 4 年）检查。(7) 每 10000 小时（每 5 年）检查。 检查间隔根据标准操作小时来设定，实际施行时请按小时或年月较短的一方来进行。 在双工作台的系统中，正常情况下应每 1.5个月进行一次 500 小时检查。 检查时间为控制柜处于闭合状态下的时间。 进行
2、每 2000 小时检查时，建议用户施行全面检查（包括我们所规定的检查项目在内） 。 如果您已经与我公司签订了检查合同，我们将按 2000 小时（每 1 年）的间隔进行检查。注意此部分所讲述的检查事项是针对于电弧焊应用。对于其他应用需分别讨论检查事项， 特别是搬运作业时，建议检查频率 2 倍于焊接作业。1-11-1. 日常检查闭合电源前需要检查的项目部件 项目 维修 备注接地电缆/其他电缆 松动、断开或损害 再拧紧。更换是否沾有飞溅和灰尘 清除飞溅和灰尘请勿用压缩空气清理灰尘或飞溅，否则异物可能进入护盖内部，对本体造成损害。机器人本体松动 再拧紧 如果原因不明的话，请联系我们。安全护栏 损坏 维
3、修作业现场 是否整洁闭合电源后需要检查的项目部件 项目 维修 备注紧急停止开关 立即断开伺服电源 维修，如有不明情况请与我们联系开关修好前请不要使用机器人原点对中标记 执行原点复归后，看各原点对中标记是否重合。如果不重合请与我们联系按下急停开关，断开伺服电源后才允许接近机器人进行检查。机器人本体 自动运转、手动操作时看各轴运转是否平滑、稳定 (无异常噪音、振动)如果原因不明时请与我们联系修好前请不要使用此机器人。风扇 查看风扇的转动情况，是否沾有灰尘。清洁风扇 清洁电扇前请断开所有电源。注意确认无其他人员处于机器人工作范围内后才可闭合电源1-21-2. 定期检查间隔3 月 1 年 2 年 3
4、年 4 年 5 年(500hr.) (2000hr) (400hr.) (6000hr.)(8000hr.)(10000hr.)项目 方法/工具 检查和维修 机器人固定螺栓 扳手 检查是否有松动，必要时再拧紧。 盖板上的螺丝 改锥、扳手 检查是否有松动，必要时再拧紧。 连接电缆及接头 感觉 检查是否有松动，必要时再拧紧。 电机固定螺栓 扳手 检查是否有松动，必要时再拧紧。 转动/驱动部件力矩扳手，感觉，目视检查拧紧力矩，看是否有松动。 减速齿轮 力矩扳手，目视 检查拧紧力矩，检查目视外观 本体内的配线及接头 万用表，目视传导检查检查外观加润滑油 电池（本体内） 更换 更换新部件 减速齿轮 润滑
5、油 涂抹润滑油 齿型带 张力表 检查张紧力，必要时进行调整 本体内配线 更换 更换新部件涂抹润滑油 齿型带 更换 更换新部件调节张紧力 电池（控制柜内） 更换 更换新部件 有关细节请与我们的服务部门联系。 如果与我们签订了合同，我们将进行 2000-小时 (每年)检查。 检查时更换零件收费。2-3第 2 章 . Maintenance and inspection manualMaintenance and inspection are inevitable to ensure full functions and performance of the robot and at the sam
6、e time to ensure safety during operation.(1) Daily inspections(2) Inspections every 500 hours (every 3 month)(3) Inspections every 2,000 hours (every year)(4) Inspections every 4,000 hours (every 2 year)(5) Inspections every 6,000 hours (every 3 year)(6) Inspections every 8,000 hours (every 4 year)(
7、7) Inspections every 10,000 hours (every 5 year) Since the inspection intervals are set according to standard operation hours, apply either months or hours whichever is shorter as the standard. In case of operation on two shifts, the every 500-hour inspection shall normally be performed every 1.5 mo
8、nths. Hours correspond to time while the controller is in ON state. It is recommended to have the overall inspection including overhauls specified by us at the time of every 2000-hour inspection. If you enter into a periodical inspection contract with our company, our periodical inspections will sta
9、rt with a 2000-hour (yearly) inspection.NoteThe inspection explained in this section is for the application of arc welding. For the use of other applications, items for the inspection must be reviewed for each application. Especially for handling application, inspection twice as frequent as the one
10、for welding operation is recommended.22-1. Daily checkInspections before turning on the powerParts Item Service RemarksGround cableCablesLoosenessBreaking or damage of wireRe-tightening.ReplacementAttachment of spatter or dust.Removal of spatter or dustDo not blow them off with compressed air. Or du
11、st or spatter may enter the clearance or inside of the cover, resulting in damage to the robot.ManipulatorLooseness Re-tighteningConsult our service section if causes are not clear.Safety fenceDamage RepairWorking areaTidinessInspections after turning on the powerParts Item Service RemarksEmergency
12、stop switchTurn off the servo power immediately.RepairConsult us if causes are not clear.Do not use the robot unless the switch is repaired.Origin matchmarksWhen the home return is completed, the origin matchmarks coincide with each other.Consult us if they do not match.To approach the robot to chec
13、k the matchmarks, press the emergency stop switch and turn off the servo power.ManipulatorEach axis makes steady and smooth motions (no abnormal vibration, noise or looseness) in manual and operation mode.Consult us if causes are not clear.Do not use the robot unless the manipulator is repaired.Fan
14、Cooling air inlet fan of the controller rotates.Attachment of dust on the fan.Clean the fan. Turn off the power to the controller before cleaning the fan.2-2. Periodical checkInterval3 mth 1 yr. 2 yr. 3 yr. 4 yr. 5 yr. ItemMethod /Tool Inspection and serviceNoteCheck that no personnel are present wi
15、thin the robot work envelope before turning on the power.3(500hr.) (2000hr) (400hr.) (6000hr.)(8000hr.)(10000hr.) Robot fixing bolts WrenchCheck for tightness andre-tighten if necessary. Screws at covers DriverWrenchCheck for tightness andre-tighten if necessary.Connecting cable connectorsFeelingChe
16、ck for tightness andre-tighten if necessary. Motor mount bolts WrenchCheck for tightness andre-tighten if necessary. Rotation / drive partsTorquewrench,Feeling,VisualCheck fastening torque.Check for looseness. Reduction gearsTorquewrench,VisualCheck fastening torque.Check visual appearanceInner wiri
17、ng andconnectors of the manipulatorTester,VisualConductivity testCheck visual appearanceApply grease Batteries (Manipulator) Exchange Exchange with new one Reduction gears Grease Apply grease Timing belts TensionmeterCheck tensile force andadjust if necessary Inner wiring of the manipulator Exchange
18、Exchange with new oneApply grease Timing belts ExchangeExchange with new oneAdjust tensile force Batteries (controller) Exchange Exchange with new one For details, please consult our service section. If you have a periodical inspection contract with our company, our periodical inspections will start with a 2000-hour (yearly) inspection. Replacement of parts found to be replaced at the inspection will be charged.NoteHarmonic grease HC-1A, (TW-, BW-, RW-, RT-axis) and 4B No.2 (FA-, UA-axis)4
