1、Host Line ControllerHLCHLC Main Features Line Control Controls up to 7 Juki machines as if they were one Optimization and Balancing Divides a single job file into balanced pieces for each machine in the line, considering machine capabilities and options Scheduling “Clusters” files to reduce changeov
2、er timeHLC Benefits Easy to use write one file and optimize for entire line of machines Flexible can assign any placement or feeder to any desired machine Compatible works with all 700 Series and 2000 Series Juki models Powerful optimize several files into a single cluster to minimize change overHLC
3、 Applications MSL Setup enter the machine types, options and layout of the production line. Set other defaults such as database file name, line name, etc. Program Editor used to create and optimize production files to be sent to the line Database component database (part number driven)HLC Applicatio
4、ns Mount Simulator used to simulate (graphically and numerically) the time required for each job. Accurate to within 2%. Production used to transmit production files to line and monitor during production Production Planner used to either optimize several files into one “cluster” (for minimal change
5、over) and to simply schedule the jobs to be run. Result Summarizer used to view statistical results of jobs which have been runOverview of Program Generation PWB Data dimensions, fiducial locations, and other information about the board itself Placement Data a list of all the placements, including c
6、oordinates, reference designator, etc. Component Data details about each component including dimensions, nozzle, feeder type, movement speeds, etc. Pick Data feeder locations and coordinates Vision Data lead/ball count, pitch, etc. for vision centered partsMSL Setup Define the machines in the produc
7、tion line Define the sequence of machines Define the machine options, etc. Define various HLC optionsMSL Setup This window shows the line layout and line nameLine NameList of defined machines Line layoutMisc. HLC Options Units Default production types Default file pathsStation Profile Settings and o
8、ptions for each machine in the lineStation ID machine nicknameList of features installed on machine (note scroll bar and buttons for additional options)Max. board size and flowStation Profile(Option 1 view)Program Editor Most commonly used part of HLC. Create, edit, and optimize production filesPWB
9、Data (Basic Data) Basic board informationText name of production jobPWB Data Dimensions Fiducials Reference pointPlacement Data Placement listing: ID, X, Y, rotation, component, local fiducial marks, placement layer, etc.Component Data Listing of all components for the open production file (not the
10、database)Component Data Form Detailed component data: dimensions, nozzle, packaging, feeder type, movement speedsPick Data Listing of each feeder (min. 1 per component) along with pick coordinatesPick Data Normally, HLC will assign the best number and positions for all feeders during optimization.Ma
11、chine feeder is assigned toVision Data Detailed lead/ball data for vision centered componentsLead/ball pitchLead/ball length/diameterLead/ball count dataGraphical BGA Editor Easily create complicated ball patternsVision Light Control Complete user control over light type, brightness, etc.Optimizatio
12、n Used for individual files Many user definable optionsOptimization Options Feedback will re-run optimization to improve resultsView Optimization Results Select Optimization Status Display Total placements and CPH per machine and for the lineMount Simulation(Graphical Results) Real-time graphical si
13、mulation of actual productionMount Simulation(Numerical results)Database Component Database for faster new file preparationDatabase Functions Stores all component data in a “name based” database Component Data can be imported from database production file or exported from production file database Multiple databases can be used for improved organization Main link between Circuit Cam and HLCDatabaseSimple Data Entry “Package types” allow 1 step entry of all component details
