1、Page:1 of 11 11Procedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap Document Class 0CNTIC(China National Technical Imp. & Exp. Corp)DOC. NO.:UO-131128-CNTIC-IAP-ADPL-C-051 Rev.00 Revised Nov.28.2013 Guozhiyong Dongyi LixinRev Description Date Prepared Checked Reviewed
2、ApprovedPT.PLN(PERSERO) OWNERSDWG.NO.PT. PLN (PERSERO)JASA SERTIFIKASI (JASER)Clients Project No.JATENG-ADIPALAAdipala, Cilacap, the Republic of IndonesiaDWG. No UO-131128-CNTIC-IAP-ADPL-C-051Electronic File Name: Date of Issue: Revision No:0Procedure of water &steam sampling system for PLTU 2 Jaten
3、g 1x660MW Adipala Cilacap1目 录ContentsNO. Description page1. 目的 Purpose 22. 编制依据 References 23. 安全注意事项 Safety precautions 24. 仪器设备 Equipment 25. 主要设备规范 Specification of major equipment 36. 调试范围 Commissioning Scope 3-47. 调试前应具备的条件 Prerequisites of commissioning 48. 调试过程 Commissioning Process 4-59. 附录
4、Appendices 5附录 1 调试前应具备的条件检查清单 Appendix1.Checklist of inspection before commissioning 6附录 2 汽水取样系统试运记录单 Appendix2.Record list of water &sampling system trail run 7附录 3 汽水取样系统分析仪表检查单 Appendix3.Calibration record list of water &sampling system analyzer trail run 8-9附录 4 汽水取样系统分析仪表报警记录表Appendix4.Alarm
5、record list of water &sampling system analyzer 10Procedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap21.目的Purpose指导系统及设备的调试工作，保证系统及设备能够安全经济运行。In order to guide the system commissioning and ensure a long term of safe and economical operation of the system and equipment.
6、2.编制依据References2.1 厂家说明书 Instruction of productCNTIC-IAP-PN-10562.2 设计图纸Drawing of designH0601-01H0601-022.3 合同文件和相关的 P&ID 文件Contract document and P&ID related to this procedures2.4 合同中规定的调试标准Acceptance criteria of commissioning result refer to contract documents3.安全注意事项Safety Precautions3.1 严格根据仪表
7、制造厂家的要求投入取样冷却装置。Put the cooling rack, sampling rack into operation according to the instruction of manufacturer strictly.3.2 试运期间要加强对设备的巡视，以确保及时发现和处理问题。Strengthen the inspection of equipment during the trial operation and dispose the problems in time if found.3.3 在运行期间，应做好设备间的通风。The ventilating equi
8、pment should be started-up during the operation.3.4 准备必要的急救药品，防止高温烫伤。The first-aid box which is prevented the high temperature scald to human body should be prepared well.3.5 现场发现异常情况，应及时处理，并立即汇报指挥人员。Any abnormal situation on the site shall be immediately handled and the commissioning principal shou
9、ld be informed right now.4.仪器设备Equipment在试验过程中使用到的仪器、仪表有：During the test, all involved equipment and instruments as following:Procedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap34.1 万用表 Multimeter (Fluke 744)4.2 螺丝刀、钳子和扳手等 Screwdriver, pliers, spanner and so on5.主要设备规
10、范Specification of major equipment 编号NO名称Name型号及规格Model &Specification数量QTY备注Remark1 降温减压架pressure-reducing and desuperheater rack 29006502200 12 取样仪表架sample analyzer rack SQZ-II 13 恒温装置Thermostat device DEL-II 1测量项目 measure items编号NO.取样点Sampling items温度temperature M CC pH O2 SiO2 Na1 凝结水泵出口Condensat
11、e water pump out let 59.0 2 除氧器入口Deaerator inlet 146.4 3 除氧器出口Deaerator outlet 191.3 4 省煤器入口Economizer inlet 371.1 5 主蒸汽Main steam 585 6 低温再热蒸汽进口Reheated steam inlet 346.1 7 高温再热蒸汽出口Reheated steam inlet 574 8锅炉启动系统贮水箱疏水Boiler start-up system water collecting tank drainage342.77 9 HP7 高压加热器疏水HP7 heat
12、er drain 268.7 10 LP4 低压加热器疏水LP4 heater drain 153.97 11 凝结水贮水箱补水Make-up water for condensate 30 12 闭冷水母管CCCW header 60 6.调试范围Commissioning ScopeProcedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap4水汽集中取样装置：降温减压架及取样仪表架The scope of water & steam sampling system: pressure
13、-reducing and desuperheating rack and sample analyzer rack.7.调试前应具备的条件Prerequisites of commissioning7.1 系统调试工作正式开始以前，应按附录 1 所列内容对本系统调试应具备的条件进行全面检查，并做好记录。Before system commissioning, check all the items listed in Appendix 1 and keep full records.7.2 安装 TOP 需经 PLN-JMK 同意后方可进行系统调试。Turn Over Package (TO
14、P) shall be submitted by CNTIC and approved by PLN-JMK declared that the construction are complete and ready to test/commissioning.8.调试过程Commissioning Process8.1 取样冷却装置系统的水冲洗，至回液基本澄清无杂质。Flushing the cooling water pipeline up to drain water is clear.8.2 取样系统中阀门全部处于关闭状态，盘架电源投入使用。Close all valves of wa
15、ter & steam sampling system .Supply of panel should be charged.8.3 取样冷却水系统投入，调节取样冷却水压力为 0.4Mpa 左右，投入冷却水流量表、超温保护器。Cooling water system should be put into operation and adjusted the pressure of it is around 0.4Mpa.8.4 当机组整套启动前对各取样管进行冲洗（开排污门） ；All sampling pipe should be flushed prior to they are used.
16、 8.5 再生各氢导及电导表离子交换柱中阳离子交换树脂，然后装入离子交换柱内（由厂家负责） 。Regenerate the cation resin and then put into resin column.(by manufacturer)8.6 当手工取样所有部位全部通水投入使用后，启动汽水取样装置仪表冷却恒温控制系统，投入各部位的仪表取样，开启至仪表的阀门，调节仪表取样水的流量一般为 300ml/min 左右。Put constant temperature equipment into operation and then put all analyzers into operat
17、ion, after all manual sampling put into used and quality of water& steam is already meet requirement of instrument. The sampling flow should be adjusted to around 300ml/min.注：本措施部分条款和表格可根据实际情况，加以修改。Note：Some items and sheets of this procedure can be revised as per special situation.9.附录Procedure of
18、water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap5AppendicesProcedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap6附录 1 调试前应具备的条件检查清单Appendix1.Checklist of inspection before commissioning编号SL NO.检查内容Items checked要 求Requirements检查日期Date检查结果Result备 注Re
19、marks1 冷却水系统安装Installation of cooling water system 全部结束 Finished2 汽水取样系统Installation of Sampling system 全部结束 Finished3 药品、药剂 chemicals 满足设计要求Meet the design4 化学监测仪表Chemical analysis instruments 效验完毕可投入Calibrated and available5取样系统电气控制柜、操作盘及热工、监测仪表Electrical and I&C panel, supervise instruments效验完毕可投
20、入Calibrated and available6 仪表恒温装置 Thermostat 良好All right7 试运现场道路 Roads in site道路畅通Roads clear照明充足lighting sufficient事故照明可靠Emergency lighting reliable8 试运现场通讯设备Communications in site 方便可用Convenient9 消防器材Fire fighting equipment 数量足够Adequate10检修人员（包括电气、热工人员）Maintenance personnel (including electrical a
21、nd I&C)数量足够Assigned to post经过培训Well-trained11 检修工具和材料Maintenance tools and materials 数量足够Available12运行工具Operating tools记录表格Record sheets准备就绪AvailableTested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:Procedure of water &steam sampling system for PLTU 2 Jateng
22、 1x660MW Adipala Cilacap7附录 2 汽水取样系统试运记录单Appendix2.Record list of water &sampling system trail run Tested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:编号NO.取样点Sampling items管路是否通畅Pipe expedite or not备注Remark1 凝结水泵出口Condensate water pump out let2 除氧器入口Deaerator
23、 inlet3 除氧器出口Deaerator outlet4 省煤器入口Economizer inlet5 主蒸汽Main steam6 低温再热蒸汽进口Reheated steam inlet7 高温再热蒸汽出口Reheated steam inlet8 锅炉启动系统贮水箱疏水Boiler start-up system water collecting tank drainage9 HP7 高压加热器疏水HP7 heater drain10 LP4 低压加热器疏水LP4 heater drain11 凝结水贮水箱补水Make-up water for condensate12 闭冷水母管C
24、CCW headerProcedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap8附录 3 汽水取样系统分析仪表检查单Appendix3.Calibration record list of water &sampling system analyzer trail run 编号NO.项目items取样点Sampling items投入是否正常Available operation or not凝结水condensate water闭冷水母管CCCW header1电导表Conductiv
25、ity apparatus主蒸汽Main steam凝结水泵出口Condensate water pump out let省煤器入口Economizer inlet锅炉贮水箱疏水Boiler start-up collecting water tank drainage 主蒸汽Main steam低温再热蒸汽进口Reheated steam inlet高温再热蒸汽出口Reheated steam inlet2氢电导表Conductivity after hydrogen exchangeHP7 高压加热器疏水HP7 heater drain省煤器入口Economizer inlet闭冷水母管C
26、CCW header3 pH analyzer主蒸汽Main steam凝结水泵出口Condensate water pump out let除氧器出口Deaerator outlet除氧器入口Deaerator inlet4 溶解氧表Dissolved oxygen analyzer O2省煤器入口Economizer inletProcedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap9省煤器入口Economizer inlet5 硅表Silica analyzer 主蒸汽Main
27、steam凝结水泵出口Condensate water pump out let6 钠表Sodium instrument主蒸汽Main steamTested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:Procedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala Cilacap10附录 4 汽水取样系统分析仪表报警记录表Appendix4.Alarm record list o
28、f water &sampling system analyzer编号NO.项目items取样点Sampling point报警值alarm value试验结果Test result凝结水泵出口Condensate water pump out let 201 电导率(s/cm)Conductivity 闭冷水母管CCCW header 30凝结水泵出口Condensate water pump out let 0.3省煤器入口Economizer inlet 0.3锅炉贮水箱疏水Boiler collecting water tank drainage 0.32阳电导(s/cm)CC主蒸汽
29、Main steam 0.3省煤器入口Economizer inlet 10闭冷水母管CCCW header 9.53 pH主蒸汽 Main steam 10凝结水泵出口Condensate water pump out let 40除氧器出口Deaerator outlet 74 O2（g/L）省煤器入口Economizer inlet 7省煤器入口Economizer inlet 1005 SiO2（g/kg） 主蒸汽 Main steam 20凝结水泵出口Condensate water pump out let 1006 钠Sodium主蒸汽 Main steam 10Tested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:
