1、货物系固手册CARGO SECURING MANUALXX 轮MV. XXX本手册是根据 1974 年国际海上人命安全公约(SOLAS)及其修正案要求,且按照MSC.1/Circ.1353 (货物系固手册编制指南)的具体要求和格式编制。This manual was made according to the requirement of SOLAS including its amendments, and format of MSC.1/Circ.1353.编制公司:Company:编制时间 Date:批准机构 Approved by:批准时间 Approval date: 船舶信息 In
2、formation of ship船名 Name of Ship:船旗国 Flag:船型 Type of Ship:船东 Owner:船级社 Class:IMO No.:垂线间长 LBP: 型宽 Berth:型深 Depth吃水 Draught:总吨 GT:初稳性高度 GM0:本手册由 ClassIBS 验船师贺彤、刘颖钊依照经修订的货物系固手册编制指南(MSC.1/Circ.1353)编写。各船舶在整理过程中,应注意:1、文中红色字体部分,需船东根据本轮实际情况填写或完善,如该部分不适用于本轮,可跳过或注明“不适用于本轮” 。2、文中兰色字体部分,为手册内容举例示范。3、根据各轮实际情况定稿
3、后的手册,应将各章各条中类似“本条应包括”等指导性字样删除。目录 Catalog前言 Preamble第一章 总则Chapter 1 General1.1 定义 Definitions1.2 手册的准备 Preparation of the manual1.3 通用信息 General information第二章系固设备及其布置Chapter 2 Securing devices and arrangements2.1 固定式系固设备 Specification for fixed cargo securing devices2.2 便携式系固设备 Specification for por
4、table cargo securing devices2.3 检查和维修方案 Inspection and maintenance schemes第三章非标准货与半标准货的堆装与系固Chapter 3 Stowage and securing of non-standardized and semi-standardized cargo 3.1 使用及安全须知 Handling and safety instructions3.2 对作用在货物单元上力的估算 Evaluation of forces acting on cargo units3.3 在各种货物单元、车辆和堆装区的便携式系固设
5、备的应用 Application of portable securing devices on various cargo units, vehicles and stowage blocks3.4 滚装船的附加要求(略)Supplementary requirements for ro-ro ships3.5 散货船 Bulk carrier第四章集装箱与其他标准货的堆装与系固Chapter 4 Stowage and securing of containers and other standardized cargo4.1 使用及安全须知 Handling and safety ins
6、tructions4.2 堆装和系固方案 Stowage and securing instructions4.3 其他允许的堆装方式 other allowable stowage patterns4.4 作用在货物单元上的外力 Forces acting on cargo units第五章货物安全通道布置CHAPTER 5 Cargo safe access plan(CSAP)附件 1:船上货物系固设备的更新记录Annex 1: renewal record of securing devices附件 2:船上货物系固设备的检查、保养和维护记录Annex 2: Inspect and m
7、aintain record of securing devices前言 PREAMBLE 1. 根据 1974 年 SOLAS 公约的第 VI 章第 5 条、第 VII 章第 5 条和“货物堆装及系固安全实施规则” (CSS Code) ,货物单元包括集装箱都要按照主管机关批准的货物系固手册堆装和系固并贯穿整个航次。In accordance with the International Convention for the Safety of Life at Sea, 1974 (SOLAS) CVI/R5, CVII/R5 and the Code of Safe Practice fo
8、r Cargo Stowage and Securing (CSS Code), cargo units, including containers shall be stowed and secured throughout the voyage in accordance with a Cargo Securing Manual, approved by the Administration. 2. 装载非固体及非液体货物的所有类型船舶都需要配备货物系固手册 。The Cargo Securing Manual is required on all types of ships engag
9、ed in the carriage of all cargoes other than solid and liquid bulk cargoes. 3. 本手册覆盖货物堆装和系固的所有方面,并提供一种一致的方法来准备货物系固手册 ,包括布局及内容。主管机关可以继续接受根据“集装箱及货物货物系固手册(MSC/Circ.385) ”编制的货物系固手册,只要里面的内容满足现在的指南。Cargo Securing Manuals cover all relevant aspects of cargo stowage and securing and to provide a uniform app
10、roach to the preparation of Cargo Securing Manuals, their layout and content. Administrations may continue accepting Cargo Securing Manuals drafted in accordance with Containers and cargoes (BC) Cargo Securing Manual (MSC/Circ.385) provided that they satisfy the requirements of these guidelines. 4.
11、如果必要,当船舶计划装载标准集装箱,这些手册应该明确的更新。If necessary, those manuals should be revised explicitly when the ship is intended to carry containers in a standardized system. 5. 重要的是系固设备要满足可接受的功能及强度标准,以适用船舶及其装载的货物。同样重要的是船上的驾驶员要清楚地知道涉及到受力的大小及方向,货物系固设备的正确使用及其局限性。应该指导船员及受雇进行货物系固人员使用正确的方法,以及如何使用船上的货物系固设备。It is importan
12、t that securing devices meet acceptable functional and strength criteria applicable to the ship and its cargo. It is also important that the officers on board are aware of the magnitude and direction of the forces involved and the correct application and limitations of the cargo securing devices. Th
13、e crew and other persons employed for the securing of cargoes should be instructed in the correct application and use of the cargo securing devices on board the ship. 6. 本手册第 5 章只适用于 2015 年 1 月 1 日及以后铺放龙骨或处于类似阶段建造的集装箱船。Chapter 5 of manual apply for containerships, the keels of which were laid or whi
14、ch are at a similar stage of construction on or after 1 January 2015; 第一章 总则 CHAPTER 1 GENERAL1.1 定义 Definitions 1.1.1 货物系固设备,是指所有用于系固和支持货物单元的固定式和便携式装置。Cargo securing devices are all fixed and portable devices used to secure and support cargo units. 1.1.2 最大系固载荷(MSL) ,是指船上系固设备的许用负荷,就象起重设备和安全工作负荷一样。当
15、能提供等同或较高的强度时,安全工作负荷 SWL 可以代替 MSL。Maximum securing load (MSL) is a term used to define the allowable load capacity for a device used to secure cargo to a ship. Safe working load (SWL) may be substituted for MSL for securing purposes, provided this is equal to or exceeds the strength defined by 1.1.3
16、标准货,是指已根据货物单元的特定形式,在船上设置了经批准的系固系统的货物,如集装箱。Standardized cargo means cargo for which the ship is provided with an approved securing system based upon cargo units of specific types. e.g. container.1.1.4 半标准货,是指在船上设置的系固系统,仅适应有限变化的货物单元,如车辆。Semi-standardized cargo means cargo for which the ship is provide
17、d with a securing system capable of accommodating a limited variety of cargo units, such as vehicles, trailers, etc. e.g. car.1.1.5 非标准货,是指需要专门的堆装和系固安排的货物,如卷钢、木材等。Non-standardized cargo means cargo which requires individual stowage and securing arrangements. e.g. rolled steel, timber, etc.1.1.6 固定式系
18、固设备,是指系固点及其支撑结构。这些设备即可以是内部的,如焊接在船体结构内,也可以是暴露在外的,如直接焊接在船体结构外部。1.1.7 便携式系固设备,是指用于货物单元绑扎、系固和支撑的移动式设备。1.2 手册的准备 Preparation of the manual本手册使用汉语及英语编写。The Cargo Securing Manual be written in Chinese and English. 1.3 通用信息 General information 本章应包括下列通用声明:This chapter should contain the following general st
19、atements: .1 本手册不排除良好的航海技术,也不能取代在堆装和系固方面的经验 The manual given herein should by no means rule out the principles of good seamanship, neither can it replace experience in stowage and securing practice.2 本手册的资料和要求与下述文件中的要求一致:船舶稳性计算书、国际载重线证书、船舶装载手册和国际海上危险品规则(适用时) 。The information and requirements set for
20、th in this Manual are consistent with the requirements of the vessels trim and stability booklet, International Load Line Certificate (1966), the hull strength loading manual (if provided) and with the requirements of the International Maritime Dangerous Goods (IMDG) Code (if applicable).3 本手册规定了船上的
21、货物系固设备的最大系固载荷及其布置方式,以便对货物单元进行正确的系固,这些规定基于恶劣气候和海况下货物单元所受到的纵向力、横向力和垂向力。This Cargo Securing Manual specifies arrangements and cargo securing devices provided on board the ship for the correct application to and the securing of cargo units, containers, vehicles and other entities, based on transverse, l
22、ongitudinal and vertical forces which may arise during adverse weather and sea conditions.4 应该认识到对货物的合理系固,以及在船上选择适当的系固点,对船、货、人的安全都是至关重要的。It is imperative to the safety of the ship and the protection of the cargo and personnel that the securing of the cargo is carried out properly and that only appro
23、priate securing points or fittings should be used for cargo securing.5 本手册中提到的货物系固设备应被正确使用,并应适合货物的数量、包装方式和物理特性。当采用新型或替代的系固设备时,手册应相应修改。替代设备的强度不应低于原设备。The cargo securing devices mentioned in this manual should be applied so as to be suitable and adapted to the quantity, type of packaging, and physical
24、 properties of the cargo to be carried. When new or alternative types of cargo securing devices are introduced, the Cargo Securing Manual should be revised accordingly. Alternative cargo securing devices introduced should not have less strength than the devices being replaced.6 船上应配有足够的设备用系固设备 There
25、 should be a sufficient quantity of reserve cargo securing devices on board the ship.7 如适用,本手册中应提供每种货物系固设备的强度、使用和维护的资料。货物系固设备应被良好地维护,当存在影响系固效果的磨损或损坏时,应予更新。Information on the strength and instructions for the use and maintenance of each specific type of cargo securing device, where applicable, is pro
26、vided in this manual. The cargo securing devices should be maintained in a satisfactory condition. Items worn or damaged to such an extent that their quality is impaired should be replaced.8 货物安全通道布置 CSAP 为进行与货物堆装和系固相关工作人员,提供了详细的信息,应根据此布置提供并保持安全通道。The Cargo Safe Access Plan (CSAP) is intended to pro
27、vide detailed information for persons engaged in work connected with cargo stowage and securing. Safe access should be provided and maintained in accordance with this plan. 第二章 系固设备及其布置CHAPTER 2 SECURING DEVICES AND ARRANGEMENTS2.1 固定式系固设备 Specification for fixed cargo securing devices 本条应有必要图示,说明固定
28、货物系固装置的数量,位置,类型及最大系固载荷,至少包含下列信息:This sub-chapter should indicate and where necessary illustrate the number, locations, type and MSL of the fixed devices used to secure cargo and should as a minimum contain the following information: 2.1.1 一份固定货物系固装置的清单和/或图纸,尽可能附带各种类型的装置的相关文件:a list and/or plan of th
29、e fixed cargo securing devices, which should be supplemented with appropriate documentation for each type of device as far as practicable. The appropriate documentation should include information as applicable regarding: .1 生产厂家名字;name of manufacturer;.2 型号,并附带简图;type designation of item with simple
30、 sketch for ease of identification;.3 材料; material(s); .4 识别标识;identification marking; .5 强度试验结果及极限拉伸强度试验结果;strength test result or ultimate tensile strength test result; .6 无损探伤试验结果;result of non destructive testing; and .7 最大系固载荷;Maximum Securing Load (MSL); 2.1.2 舱壁、强肋骨、立柱等处的固定式系固设备及其类型(如:眼环,带眼螺栓
31、等) ,包括他们的最大系固载荷;fixed securing devices on bulkheads, web frames, stanchions, etc. and their types (e.g., pad eyes, eyebolts, etc.), where provided, including their MSL; 2.1.3 甲板上的固定系固设备及其类型(如:象脚装置,集装箱角件孔等) ,包括他们的最大系固载荷;fixed securing devices on decks and their types (e.g., elephant feet fittings, co
32、ntainer fittings, apertures, etc.) where provided, including their MSL; 2.1.4 甲板上部的固定式系固设备,及其类型和他们的最大系固载荷(如有时) ;fixed securing devices on deckheads, where provided, listing their types and MSL; and 2.1.5 对带有非标准化固定式系固装置的现有船,最大系固载荷及系固点位置的信息是必须有的。for existing ships with non-standardized fixed securing
33、devices, the information on MSL and location of securing points is deemed sufficient. 2.2 便携式系固设备 Specification for portable cargo securing devices 本条应当列出船上所存便携式系固设备的数量,功能及设计特点,如必要并应辅以适当的图纸或草图。应尽可能包含以下信息:This sub-chapter should describe the number of and the functional and design characteristics of
34、the portable cargo securing devices carried on board the ship, and should be supplemented by suitable drawings or sketches if deemed necessary. It should contain the following information as applicable: 2.2.1 一份便携式系固设备的清单,并尽可能辅以每一类型的装置的相关文件。每一相关文件应包含下列信息:a list for the portable securing devices, whi
35、ch should be supplemented with appropriate documentation for each type of device, as far as practicable. The appropriate documentation should include information as applicable regarding: .1 生产厂家名字;name of manufacturer; .2 项目的设计型号及为方便识别而附带的简图;type designation of item with simple sketch for ease of id
36、entification; .3 材料,包括最小安全操作温度;material(s), including minimum safe operational temperature; .4 识别标识;identification marking; .5 强度试验结果及极限拉伸强度试验结果;strength test result or ultimate tensile strength test result; .6 无损探伤试验结果;result of non destructive testing; and.7 最大系固载荷;Maximum Securing Load (MSL); (举例
37、:船首物料间内,D 形 19mm 卸扣 20 只,X 厂生产,安全工作负荷为 2T,黑色等)2.2.2 集装箱堆装装置、集装箱甲板系固装置、集装箱互锁装置、桥式联锁器等,及其最大系固载荷和使用方法。container stacking fittings, container deck securing fittings, fittings for interlocking of containers, bridge-fittings, etc., their MSL and use; 2.2.3 链条、钢丝绳、连杆等,及其最大系固载荷和使用方法。chains, wire lashings, r
38、ods, etc., their MSL and use; 2.2.4 张紧器(如花篮螺栓、紧链器等) ,及其最大系固载荷和使用方法。tensioners (e.g., turnbuckles, chain tensioners, etc.), their MSL and use; 2.2.5 小汽车或其车辆的固定装置,及其最大系固载荷和使用方法。securing gear for cars,and other vehicles, their MSL and use;2.2.6 用于车辆(拖车等)的支架与千斤顶,及其最大系固载荷和使用方法。trestles and jacks, etc., f
39、or vehicles (trailers) where provided, including their MSL and use; and 2.2.7 用于易滑货物的防滑材料(如:软木板) 。anti-skid material (e.g., soft boards) for use with cargo units having low frictional characteristics. 2.3 检查和维修方案 Inspection and maintenance schemes 本条应当描述船上货物系固设备的检查和维修保养方案。This sub-chapter should des
40、cribe inspection and maintenance schemes of the cargo securing devices on board the ship. 2.3.1 船长负责定期检查和维修保养。货物系固装置的检查最低应包括:Regular inspections and maintenance should be carried out under the responsibility of the master. Cargo securing devices inspections as a minimum should include: .1 对构件的日常外观检查
41、;routine visual examinations of components being utilized; and .2 主管机关要求的定期检查/再测试。当主管机关需要时,应对货物系固设备进行检查。periodic examinations/re-testing as required by the Administration. When required, the cargo securing devices concerned should be subjected to inspections by the Administration. (例如:常规的外观检查和保养,应由船
42、长负责组织船上人员进行。应对每一种设备进行检查,以发现有损于精确、安全发挥其设计效用的损坏和磨损,以及其他可能导致人身伤害的缺陷。如发现有永久变形和破损,原则上该设备应报废。 )2.3.2 本条应包括用文件证明船舶对货物系固设备的检查和维护。每条记录应附在货物系固手册里。该记录应包括下列信息:This sub-chapter should document actions to inspect and maintain the ships cargo securing devices. Entries should be made in a record book, which should
43、be kept with the Cargo Securing Manual. This record book should contain the following information: .1 货物系固设备的验收、维修、修理或报废程序;procedures for accepting, maintaining and repairing or rejecting cargo securing devices; and .2 检查记录 record of inspections. 2.3.3 本条应向船长提供在航行途中检查与调整系固安排的资料。This sub-chapter shou
44、ld contain information for the master regarding inspections and adjustment of securing arrangements during the voyage. 2.3.4 本条可以使用电子版的维修保养程序。Computerized maintenance procedures may be referred to in this sub-chapter. 第三章 非标准货和半标准货的堆装与系固CHAPTER 3 STOWAGE AND SECURING OF NON-STANDARDIZED AND SEMI-STA
45、NDARDIZED CARGO3.1 使用及安全须知 Handling and safety instructions 本条包含:This sub-chapter contain: .1 系固设备的操作说明;instructions on the proper handling of the securing devices; and .2 涉及系固装置操作及由船员或岸上人员对货物单元系固或解除系固的安全说明。safety instructions related to handling of securing devices and to securing and unsecuring of
46、 units by ship or shore personnel. (例如:1、船员应在货物绑扎现场进行监督,以防产生不正确的堆码和系固;2、工作现场应保持有序,在黑暗处应配以足够的照明;3、工作现场的甲板和踏步应没有油污;4、如果需要,应配以足够数量的梯子;5、开始操作前,应由船员对工作现场进行检查,以确认无障碍物存在,并适合进行装卸作业;6、船员和码头工人在进行作业时,应思想集中,并佩带必须的劳保用具,如安全带、安全帽等。 )3.2 对作用在货物单元上力的估算 Evaluation of forces acting on cargo units 本章节应包含下列信息:This sub-c
47、hapter should contain the following information: .1 表或图表,显示在恶劣的海况条件下船上各个位置上预期的加速度的大概轮廓范围,及适合的稳心高度值(GM)的范围。tables or diagrams giving a broad outline of the accelerations which can be expected in various positions on board the ship in adverse sea conditions and with a range of applicable metacentric h
48、eight (GM) values; .2 在上述段落 3.2.1 中,当预期的加速度产生时,作用在典型货物单元上的受力计算范例。 examples of the forces acting on typical cargo units when subjected to the accelerations referred to in paragraph 3.2.1 and angles of roll and metacentric height (GM) values above which the forces acting on the cargo units exceed the
49、permissible limit for the specified securing arrangements as far as practicable; .3 如何计算为抵抗上述段落 3.2.2 中算出的作用力,需要的可移动系固装置的强度及数量。计算可以根据“货物堆装及系固安全实施规则” (CSS Code,英文全名 Code of Safe Practice for Cargo Stowage and Securing ) 中的附录 13 进行或按主管机关接收的方法。examples of how to calculate number and strength of portable securing devices required to counteract the forces referred to in 3.2.2 as well as safety factors to be used for different types of portable cargo securing devices. Calculations may be carried out according to Annex 13 to the CSS Code or methods accepted by the Administration;