1、集装箱基础知识（二）集装箱生产流程集装箱生产的流程是怎样的呢？下面这张表格，按照先后顺序， 为我们列出了从采购到完工的各个关键环节。只要我们认真阅读，就能了解集装箱的生产流程啦。工序 working process 项 目 item卷钢 coil steel 内角柱 inner post方管 square tube型钢 type steel角件 corner fitting扁铁（扁钢）flat iron/flat steel门铰链 door hinge锁杆及配件 locking device with parts绳钩 lashing ring木地板 floor board门封条 door ga
2、sket通风器 ventilator铭牌 consolidate plate密封胶 sealant一、原材料采购Raw and processed material purchasing油漆 paint二、开卷 De-coil 开卷 de-coiling 见 图 1、图 2喷砂前材料处理 material pretreatment/preparation 见图 3打砂 blasting 喷富锌底漆 zinc primer application 见图 4三、预处理Material pretreatment迭板、标识、堆放 placing and marking 见图 5、图 6整平 re-fl
3、atting 见图 7压型 forming 见图 8底侧梁罗拉 B.S.R forming 见图 9波纹板罗拉 side panel forming剪切/冲切 shearing/cutting 见图 10、图 11四、剪切/冲压Cutting/shearing/forming标识 marking 见图 12来料检查 material checking 装配 assembling坡口 beveling 见图 13五、装焊总体要求Total requirement for welding(装焊包括以下五个部分) 焊接 welding门板装焊 door panel welding1)后框Rear f
4、rame 后角柱/角件装焊 rear post/casting welding 见图 15后角柱拉伸试验 rear post tensile testing门框装焊 rear frame welding（见图 14）门端清理、修磨 touching up/repairing工序 working process 项 目 item前角柱/角件装焊 front post/casting weld前角柱拉伸试验 front post tensile test前框装焊 front frame weld2)前框Front frame见图 16前端清理、修磨 touch up/repair装配底架 base
5、 structure assembling3)底架Base structure 底架翻身焊接 见图 17侧板拼接 side panel jointing- tack welding 侧板拼板自动焊 auto-welding for side panel 见图 18、图 194)侧板Side panel侧板与顶侧梁装焊 welding of side panel/T.S.R顶板拼板 roof panel jointingtack welding 见图 205)顶板Roof 顶板拼板自动焊 auto-welding for roof panel 见图 21总装台装配 assembling at t
6、otal assembly station 见图 22箱内焊接 inside welding 见图 23箱外焊接 outside welding 见图 24箱底焊接 base welding 顶板装配 roof fixing顶板焊 roof to T.S.R welding六、总装 Main assembly/general assembly清理、修磨 touching up/repairing箱外、箱内喷砂 inside/outside blasting 见图 25七、整箱打砂 Whole box blasting 箱体修理 touching up/repairing底漆、中间漆、面漆、内面
7、漆喷涂 paint application (base primer or zinc primer/2nd coating or medium primer/top coating or top primer/interior top coating) 见图 26、图 27、图 28八、油漆Painting分色 anti-cross-pollution 见图 29底架涂胶 applying sealant on base 见图 30木地板装配 applying floor board 见图 31木地板钻孔 drilling holes 见图 32、见图 33紧地板钉 tightening fl
8、oor tap screw 贴箱标 sticking decal/mark 见图 34安装铭牌 consolidate plate 见图 35装通风器 fixing ventilator 见图 36装门封 applying door gasket 见图 37安装门封压条 applying gasket retainer 装锁杆 applying door locking device 见图 38清洁 cleaning检查漏光 checking light leakage底架黑漆喷涂 spraying underseal/undercoating/bitumen水密性试验 water tight testing 见图 39九、完工Finishing line箱内上胶 applying interior sealant
