1、The instruction of installing, using and debuggingOf the XH-12 Mask Tie Tape Sealing MachineContent Introduction . . . . . . . . . . . . .2 Structure diagram . . . . . . . . . . . . .2 The unit features . . . . . . . . . . . . 2 The main technical parameters . . . . . . . 3 Installation requirements
2、 . . . . . . . . 3 Operating, using and debugging. . . . . .4 Operation and maintenance of the crew6 Common faults and solutions . . . . . . . . .6 IntroductionThis machine is a kind of Special production equipment of non-woven face mask blank body, using frequency-converter stepless speed regulatin
3、g with simple operation, convenient maintenance and debugging.Structure diagram The unit features1. The machine adopts high-strength aluminum plate and frame, the high quality parts surface treatment, beautiful, durable, easy wear and reliable operation；2. Ultrasonic automatic welding;3. With freque
4、ncy control, electronic counting, energy efficient4. Smooth operation ，little vibration, low noise；5. Machine transport, hoisting and installing are very convenientThe main technical parametersType XH-12Capacity (pieces / min) 3040Installation requirements1 Out of the box after you required to host
5、and rack hanging out with the box comes with a special connection parts will join host and rack fastening;2 The machine should be installed in the room for mixed ground, this machine is a light load devices generally do not need bolt fixed; For ease of use and maintenance, please send in enough free
6、 space to install equipment3 Unit level should be maintained after installation. Each unit has four feet support, the ground level situation can adjust after conclusion of the locking nut;4 Electrical line connecting the need for qualified professionals, while carefully refer to Part VI of this note
7、5 Ground wire should be installed after completing Machine6 Check all components and units are solid and reliable to electrical connectionOperating, using and debugging1 Using and operation of Electronic controlThe picture of control panel:power source AC380V 50HzMain drive servo motor power KW0.75G
8、ear reduction ratio i=50Ultrasonic power KW 2.5KWDimensions (L W H mm) 21406201200Use-environment PurifyingAmbient temperature -10 degrees Celsius +26 degrees Celsius.Speed knobFrequency speed controller.a External three-phase four-wire AC power access to electronic control box A, B, C, N terminal,
9、and check the availability of loose joints, the mechanical parts are in working order b Brought to external power and to observe whether there is any abnormal phenomenon.c Close air switch QF in the electronic control box ,filed emergency stop switchd Close static-eliminator switch e The ultrasonic
10、generator on the switch to the ON position, and press the sound wave test buttonf startPress the start button on the machine panel, run indicator light (green button is the run button, the red button is the ultrasonic button) to move the frequency operating panel will film button RUN / STOP. Adjust
11、the frequency converter operating panel knob until the motor to achieve the required speed.g StopInverter operation to move the film on the button panel RUN / STOP, motor stop, turn off the machine panel, red, green switch and the static eliminator switch, and finally disconnect the air switch in th
12、e electric control box.2 DebuggingThis factory has the strict testing and inspection and test, But because of transport, raw materials, mold replacement and change, the equipment maintenance, the unit may need re-debug. The dimensions of the machine, repair, maintenance and debugging must have suffi
13、cient experience and qualifications of the technician to perform.If necessary, please contact our company for help.a Turn off the power before commissioning the mechanical components,;b Check whether there is loose connection parts, firmness of gear, chain and normal wear and check whether, bearing
14、shaft, feeding shaft, each fold, welding roller, knife wheel as string, the parallel and perpendicular to the axis is feeding direction, the error should be less than 0.2 mm,c According to the masks size to adjust masks slice knife and nose line cutting blade slices to requirements;d Adjust the weld
15、ing head and welding wheel distance， locking handle to clear a mask while welding joints can be strong, over-lock will lead to excessive loads;Red GreenUltrasonic control switchSpeed switche Adjust handle and the cutting blade to make incision smooth;f Adjust drawing-enroller and the handle to make
16、the masks smooth and length to meet the requirements.Operation and maintenance of the crew1, the operator must fully understand the whole performance;2, waste clean-up work every day to keep unit clean;3, the operator should check chain, piston, optical axis and timely clean-up, lead materials, clea
17、r away oil smeary once every week;4, monthly check tightness of the chain and the situation of the drive gear and clean up the oil smeary;5, monthly the operator should use toothbrush to daub the chain with Calcium base greases Common faults and solutionsPhenomenon cause solutions1. The power is on
18、or not1. Turn on the power2. short-circuit of fuse2.replace the fuseHost without action3. Low frequency 3.the frequency converter should be transferred to 9 or above;Wrapping cloth 1Weld wheels are 1. Welding head not parallel to the welding headsupport adjustment screw, naturally pressure on the we
19、ld wheels. it is not easy to pick out the tissue piece between weld head ;2.traction Wheel askew2. Regulate folding mechanism should support its axis line parallel to the weld wheel;feeding deviation, not on the right position3drawing-enroller is not on the right position3. Adjusted by the drawing-e
20、nroller bearings, to ensure the same group of lines parallel to each other and with the wheel axis parallel to the weldMask film and wrapping cloth 1. Bell is not correct, deviated 1. Adjust the mask and the bell position (up and down left and right)body welding, folding is not enough or too big, ap
21、pears blank edge from the mask, oversized1Whether the knife is sharp or not1. remove and sharpen the knife；2. knife stretch out not enough2.ajust knifes distance of stretch-outStraps can not be cut, cut the wrong position3. Cutter and welding wheel relative angle is incorrect3. Adjust the weldingNot
22、e:1. The necessary condition of correct operation of equipment is to fully understand the function of each part of the machine and equipment use and maintenance; Therefore, this manual can provide effective help to consumer. This manual should be read carefully before using the machine2. if technolo
23、gy advances, or other factors the company will continue to improve equipment, and appropriate amendments to this manual; all the changes are not necessarily to inform all our customers.3. This manual belong to our company, this material is prohibited unauthorized copying and backup, as well as present to a third party.Wiring diagram （Affix 2）
