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ASME_B94.6-1984滚花规范.pdf

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1、ANSIIASME 094.6-1984 28 November 1984 SUPERSEDING 2 April 1982 W 8 0003375 7 W IND-STD ANSIIASME B74.b-84 Z_ _ ANSI 894.6-1981 1 ACCEPTANCE NOTICE The above non-government standardization document was adopted 28 November 1984 and is approved for use by the DoD. The indicated industry group has furni

2、shed the clearances required by existing regulations. Copies of the document are stocked by DoD Single StockPoint, Naval Publications and Forms Center, Philadelphia, PA 19120, for issue DoD activities only. Contractors and industry groups may obtain copies directly from: The American Society of Mech

3、anical Engineers 345 East 47th Street NewYork,“ 10017 or The American National Standards Institute 1430 Broadway New York, NY 10018 Title of Document: hurling Document No.:ANSI/AShE B94.6-1984 Date of Specific Issue Adopted: 28 November 1984 Releasing Industry Group: The American Society of Mechanic

4、al Engineers NOTICE: When reaffmnation, amendment, revision or cancelation of this standard is initially proposed, the industry group re- sponsible for this standard shall inform the military coordinating activity of the proposed change and request participation. Custodians: Army - AR; Navy - OS; Ai

5、r Force - 16 Review Activities: Amy - AV, AT,-EA Mititary Coordinating Activity: Army - AR (Project Number: DRPR-0265) w Navy - AS, SH, MC; DLA - IS User Interest: Army - ME; Navy - YD AREA DRPR Date of Issuance: May 15, 1985 -l This Standard will be revised when the Society approves the issuance of

6、 a new edition. There will be no addenda or written interpretations of the requirements of this Standard issued to this Edition. This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Consensus Committee that approved the code or

7、standard was balanced to assure that individuals from competent and concerned interests have had an oppor- tunity to participate. The proposed code or standard was made available for public review and comment which provides an opportunity for additional public input from industry, academia, reg- ula

8、tory agencies, and the public-at-large. ASME does not “approve,“ “rate,“ or “endorse“ any item, construction, proprietary device, or activity. ACME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does

9、not undertake to insure anyone utilizing a standard against liability for infringement of any applicable Letters Patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such

10、 rights, is entirely their own responsibility. Participation by federal agency representativeis) or personis) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard. ACME accepts responsibility for only those interpretations issued in accorda

11、nce with governing ASME procedures and policies which preclude the issuance of interpretations by individual vol- unteers. No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. Copyright O 1985 b

12、y THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS All Rights Reserved Printed in U.S.A. THIS DOCUMENT CONTAINS I PAGES AN AMERICAN NATIONAL STANDARD KNURLI“ ANS I/AS IV1 E B94.6- 19 84 (REVISION OF ANSI 894.6-1981) SPONSORED AND PUBLISHED BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS United Engineeri

13、ng Center 345 East 47th Street New York, N. Y. 1 O01 7 ANSIIASME 894.6-1984 ASME B4.b 84 0759670 0048673 1 R - 28 November 1984 SUPERSEDING 2 April 1982 ANSI B94.6-1981 ACCEPTANCE NOTICE The above non-government standardization document was adopted 28 November 1984 and is approved for use by the DoD

14、. The indicated industry group has furnished the clearances required by existing regulations. Copies of the document are stocked by DoD Single StockPoint, Naval Publications and Forms Center, Philadelphia, PA 19120, for issue DoD activities only. Contractors and industry groups may obtain copies dir

15、ectly from: The American Society of Mechanical Engineers 345 East 47th Street New York, NY 10017 or The American National Standards Institute 1430 Broadway New York, NY 10018 Title of Document: Knurling Document No. : ANSI/ASME B94.6- 1984 Date of Specific Issue Adopted: 28 November 1984 Releasing I

16、ndustry Group: The American Society of Mechanical Engineers NOTICE: When reaffirmation, amendment, revision or cancellation of this standard is initially proposed, the industry group re- sponsible for this standard shall inform the military coordinating activity of the proposed change and request pa

17、rticipation, Custodians: Army - AR; Navy - OS; Air Force - 16 - Military Coordinating Activity: Army - AR Review Activities: Army - AV, AT, EA Navy - AS, SH, MC; DLA - IS (Project Number: DRPR-0265) User Interest: Army - ME; Navy - YD AREA DRPR Date of Issuance: May 15, 1985 This Standard will be re

18、vised when the Society approves the issuance of a new edition. There will be no addenda or written interpretations of the requirements of this Standard issued to this Edition. This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The

19、 Consensus Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an oppor- tunity to participate. The proposed code or standard was made available for public review and comment which provides an opportunity for additional

20、 public input from industry, academia, reg- ulatory agencies, and the public-at-large. ASME does not “approve,“ “rate,“ or “endorse“ any item, construction, proprietary device, or activity. ASME does not take any position with respect to the validity of any patent rights asserted in connection with

21、any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable Letters Patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such pate

22、nt rights, and the risk of infringement of such rights, is entirely their own responsibility. Participation by federal agency representatives) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard. ASME accepts responsibility fo

23、r only those interpretations issued in accordance with governing ASME procedures and policies which preclude the issuance of interpretations by individual vol- unteers. No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written p

24、ermission of the publisher. Copyright O 1985 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS All Rights Reserved Printed in U.S.A. - _LI- . 1 FOREWORD (This Foreword is not part of ANSI/ASME 894.6-1984.1 It has been commonly appreciated that in the production of knurling there were some diffi- cult

25、problems, and it appeared that a solution to many of them could probably be found in de- veloping a knurling tool based on a diametral pitch system, as distinguished from the customary circumferential pitch formulas in use. A diametral pitch system was first given consideration by the Company Member

26、 Conference of the American Standards Association. At its meeting of March 20, 1947, the Conference voted to establish a fact-finding Conference Subcommittee to consider the problems involved in knurling and the need for standardization in the field of knurling practice. On November 10, 1947, the Co

27、nference Subcommittee presented a report (CMC 50) and concluded that a Technical Committee should give consideration to improving knurling. At its meeting of December 2, 1948, the B5 Sectional Committee reported that the Mecliani- cal Standards Committee of the ASA had requested that consideration b

28、e given to the establish- ment of a project on knurling. This request was approved at that time, and B5 Technical Com- mittee 27 was thereupon organized in June 1949. TC27 held its first meeting in New York City on November 3,1949. A proposed standard was prepared by TC27, and in September 1952 it w

29、as distributed to industry for review and comments. TC27 prepared a new draft, dated March 1953, taking into Consideration the comments and suggestions received from the industry review. The proposed standard was approved by the Sectional Committee, the sponsor, and finally by ASA on Octo- ber 15, 1

30、953. It was designated ASA B5.30-1953. A revision of the standard was approved by ASA on August 18, 1958, and it was published as ASA B5.30-1958. In November 1961, the ASA Mechanical Standards Board approved the request of the B5 Sectional Committee sponsors that a separate project be initiated unde

31、r ASA Procedure on the topic of cutting tools. As a result of this action, a new project was initiated, and ASME ac- cepted sponsorship. The Committee was designated B94 Cutting Tools, and the activity on cut- ting tools was removed from the B5 Sectional Committee. The designation numbers of the tec

32、h- nical committees were changed to conform with the new sectional committee organization. B5 Technical Committee 27 was changed to B94 Technical Committee 11. As required by ASA procedure, the Committee reviewed the proposal and approved some changes in the recommended tolerance on work blank diame

33、ter before knurling, as shown in Table 3. Other changes, of an editorial nature, were made to bring the standard into confor- mance with the B94 format. The present edition of this Standard was approved as an American National Standard on November 28, 1984. ASME 874.6 44 0757670 0048674 3 111 0 . 11

34、1 -,- ASME STANDARDS COMMITTEE B94 Cutting Tools, Holders, Drivers, and Bushings (The following is the roster of the Committee at the time of approval of this Standard.) OFF ICE RS E. J. Czopor, Chairman W. R. Daisak, Secretary COMMITTEE PERSONNEL AMERICAN SOCIETY OF MECHANICAL ENGINEERS, THE M. E.

35、Merchant, Dr., Metcut Research Associates, Inc., Cincinnati, Ohio C. F. Wilson,Alternate, General Electric Co., Worthington, Ohio CUTTING TOOL MANUFACTURERS OF AMERICA E. J. Czopor, Falcon Tool Co., Warren, Michigan C. W. Jatho, Alternate. Cutting Tool Manufacturers Association, Birmingham, Michigan

36、 ASME B74-b 84 0757670 0048675 5 GENERAL SERVICES ADMINISTRATION W. R. Wacker, General Services Administration, Washington, D.C. HACK AND BAND SAW MANUFACTURERS ASSOCIATION OF AMERICA R. D. C. Schrade, Clemson Brothers Inc., Middletown, New York C. M. Stockinger, Alternate, Hack and Band Saw Manufac

37、turers Association of America, Cleveland, Ohio METAL CUTTING TOOL INSTITUTE W. A. Wagner, Cleveland Twist Drill Co., Cleveland, Ohio J. G. Thimmig, Alternate, Metal Cutting Tool Institute, Cleveland, Ohio NATIONAL MACHINE TOOL BUILDERS ASSOCIATION J. J. Robinson, The Valeron Corp., Madison Heights,

38、Michigan A. M. Bratkovich, Alternate, National Machine Tool Builders Association, McLean, Virginia SOCIETY OF MANUFACTURING ENGINEERS G. L. Spencer, Ford Motor Co., Detroit, Michigan UNITED STATES DEPARTMENT OF THE ARMY D. L. York, Liaison, U.S. Army Armament, Rock Island, Illinois INDIVIDUAL MEMBER

39、S A. Ashburn, McGraw-Hill, Inc., New York, New York H. Cooper, Water Technology Inc., Troy, Michigan R. T. Koblesky, Ingersoll Cutting Tool Co., Rockford, Illinois L. Storrer, Mohawk Tools, Inc., Montpelier, Ohio ASME 894-b 84 W 0759670 0048676 7 W TECHNICAL COMMITTEE 11 ON KNURLING C. L. Johnson, C

40、hairman, IBM Corp., Endicott, New York C. T. Appleton, Pratt (h) when diagonal, to indicate its diametral pitch, helix angle, and hand of the angle. 6 RECOMMENDED TOLERANCE ON KNURLED OUTSIDE DIAMETERS Three classes of tolerances are shown in Table 3. These classes and recommended applications are a

41、s follows. (a) Class I Tolerances., This classification may be applied to straight, diagonal, and raised diamond knurl- ing where the knurled outside diameter of the work need not be held to close dimensional tolerances. Such applications include knurling for decorative effect, grip on thumbscrews,

42、and inserts for moldings and castings. (b) Class II Tolerances. This classification may be applied to straight knurling only and is recommended for applications requiring closer dimensional control of the knurled outside diameter than provided by Class I tolerances. (c) Class III Tolerances. This cl

43、assification may be ap- plied to straight knurling only and is recommended for applications requiring closest possible dimensional con- trol of the knurled outside diameter. Such applications include knurling for close fits. 7 THE TRACKING CORRECTION FACTOR O Use of the preferred pitches for cylindr

44、ical knurls, shown in Table 4, results in good tracking on all frac- tional work blank diameters which are multiples of The width of the knurling should not exceed the diameter of the blank, and knurling wider than the knurling tool cannot be produced unless the knurl starts at the end of the work.

45、KNURLING D, = diameter of work blank N, = number of teeth produced on work blank (as mea- sured in the transverse plane) P = diametral pitch on tool P+ = diametral pitch produced on work blank (as measured in the transverse plane) by setting tool axis at an angle Ji with respect to work blank axis +

46、 = angle between tool axis and work axis FIG. 10 DIAGONAL AND DIAMOND KNURLING 1/64 or l/32 in., depending on the pitch selected. To accomplish this, the work surface must be evenly marked during the first revolution of the work, which requires pitch circles to roll without relative slippage. Theref

47、ore, extent of penetration of the work by the knurl during the first revolution must be considered. Be- cause of the many variables involved in knurling prac- tice, such as cam contours, hardness of the material, elasticity of machine tools and tool holders, etc., the method of determining the requi

48、red correction is neces- sarily empirical. Accordingly, the tracking correction factor Q has been incorporated in knurl specifications, shown in Table 4, on the basis of experimental work and experi- ence, and has provided good tracking for general knurl- ing conditions. 8 DIAGONAL AND DIAMOND KNURL

49、ING WITH STRAIGHT TOOTH KNURLING TOOLS2 Diagonal knurling on work blank may be accom- plished by setting the axis of the knurling tool at an angle to the work axis (see Fig. IO). Diamond knurling can be produced by the use of two straight knurls when their axes are swivelled from the work blank axis in accordance with the above formulas. In using straight knurls to produce diagonal and diamond knurling, the transverse diametral pitch and number of teeth on the work will not be the same as that of the tool. KNURLING For example, if 30 deg. diagonal knurling w

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