1、 FFG 2000/2400/2800 OPERATION MANUAL 6General Operation 1 OverviewThis section describes safety precautions during machine operation, installation and running testing.2 Safety Requirements2-1 Safety Rules Obey safe production rules of the machine manufacturer as well as the plant Keep the work areas
2、 clean and tidy Check the machine before starting up, to make sure all protective devices are available and safety switches are in normal condition. Wear right uniform, and prepare all necessary articles (for example, gloves are needed while installing, checking and changing blade). Tie up hair and
3、uniform or they may be caught by the running machine. Check if the machine is damaged or any component is worn and torn. The machine should be repaired or maintained by professional personal. Never touch the running parts with your hand or tools. The power supply should be cut while repairing, and t
4、ake keys at anytime. Read the relevant materials provided by the manufacturer, and prepare the relevant medications for leak accidents. Keep other persons away from the work areas when start up or switch off the machine2-2 Safe Operation RequirementsTo assure safety and correctness while operating,
5、the following basic requirements should be kept. Read this manual, and make sure you understand all contents:The operation manual introduces safe and correct operations, and uses bold characters where necessary for warning. Do read and understand the contents and never attempt to try any operations
6、which are not introduced in this manual.Our company wont assume any liability for any injury or loss arising from operation not in line with this manual. FFG 2000/2400/2800 OPERATION MANUAL 7Only those persons who receive special trainings and are qualified can operate the machineOnly trained and qu
7、alified persons can operate the machine. They must be approved by safety supervisors of your company, and strictly observe relevant rules and regulations. Particularly, the operators must go through official electric safety review proceedings before maintaining and operating relevant electric equipm
8、ent.Inexperienced personnel are not allowed to operate.Carefully keep this operation manualSome person should be appointed to keep this manual, which should be placed closely to the machine for convenient use. If lost or ruined, please provide us with the machine model and contract number and we wil
9、l provide you another manual at a reasonable price.Very clear about the emergency stop buttonAll persons must know where the emergency stop button is and how to use it in case of hazard. When hazard does happen, anybody can press the emergency stop button.If you have any question, please do not hesi
10、tate to contact us. FFG 2000/2400/2800 OPERATION MANUAL 82-3 Safety SignsThis manual gives the following safety signs to warn, notice or alarm. Special attention should be paid to those places which have the following signs. Keep all the signed mark in mind all time.Dangerous area. Death may happen
11、if ignored.It indicates potential hazards areas. Serious injury may happen if ignored.It indicates areas of the machine with potential hazards. Injury as well as property loss may happen if ignored.DangerWarningAttention FFG 2000/2400/2800 OPERATION MANUAL 92-4 Preconditions for Work Safety2-4-1 Req
12、uirements on machine installation site Free from direct sunshine or other heat sources, or the machine may be partially heated up. Keep the machine away from any other machine that may splash water or oil.The machine should not be placed in foul environment with too much dust, fog, salt, acid or alk
13、ali.There must be sufficient space for maintenance. For instance, space for door opening and closing, anilox roller replacing and other devices.There should be sufficient space for paperboard feeding and out after printing.The foundation must be sufficiently strong and with high accuracy of installa
14、tion, and wont incline or sink. Suitable working environment: air temperature 040C; humidity 060% 2-4-2 Requirements on installation and transportation Use suitable hoister or crane to load and unload the machine Use suitable steel cables and hoisting tools to hoist and install the machine Only qual
15、ified persons are allowed to operate the hoister or cranes2-4-3 Power supply and earthing requirements Observe the electric rules and regulations of your company Only qualified electric staffs are allowed to make connections Stable voltage and current are required (It depends on the configuration. P
16、lease refer to the Electrical Manual). For different configuration, the current will be different. Details please see the name plate on the electric cabinet. Voltage applicable: voltage 380V5%; frequency: 50Hz5; 3 phase and 5 wires Keep it away from the source of interference, like welding machine N
17、ever share earth lead with any source of interference, like welding machine Earthing resistance should be less than 100, and earth lead should be 14mm.2-4-4 Requirements on cooling lubricant Mixed lubricant not allowed to use FFG 2000/2400/2800 OPERATION MANUAL 10 Add sufficient lubricant before sta
18、rting up the machine after a long term of stop (such as a long holiday)2-4-5 Ambient Requirements Clean aisles, machine inside and platform. Or the sundries may affect operation and maintenance of the machine.No water or oil on the floor.Sufficient lighting in the working areas Foreign matters shoul
19、d be prevented from falling onto the moving parts, or they may damage the machine while moving. Water supply and drainage facilities beside the machine for ink washing 2-4-6 Requirements on operator clothes Do not wear gloves, necklaces, watches or loose clothes, or the machine may catch and injure
20、you Operators with long hair should tie up hair and put it into the safety helmet, or may be rolled. Buckle clothes fasteners, or maybe be caught Never operate the machine after drinking 2-4-7 Safety management system Appoint authorized persons to keep operation manual Place operation manual in a pl
21、ace easy to find Appoint a administrator to guide the production FFG 2000/2400/2800 OPERATION MANUAL 112-5 Machine Dangerous PointTo assure safe operation, this machine is equipped with some protective devices. However, hazard may still happen if the machine runs in an abnormal state or the operator
22、s run the machine against rules. Therefore, attention should be paid to the followings:2-5-1 Electric appliance installation areas:General power supply, control panel, control panels on each units, motors, and transformers are all dangerous for high voltage power inside. Only professional electric e
23、ngineers are allowed to touch their interior parts in maintenance, or persons may be serious injured.Dont touch buttons or switches with wet or dirty hands, or it may result in injury.2-5-2 Movable parts and high-speed feeding parts The machine has a variety of motors and movable parts driven by the
24、 motors, as well as high-speed feeding parts. Keep away from these parts when the machine runs, and make sure the machine stops moving if it is necessary to enter these areas for maintenance or other purposes. Or, injury may happen.2-5-3 Safety protective devicesDont move any safety protective devic
25、es, such as self-locking device, limited switch, etc. Or, injury may happen.Before operating , maintainers should check all safety devices and make sure they are in good condition.DangerWarningDangerWarningAttention FFG 2000/2400/2800 OPERATION MANUAL 122-6 General Rules for Work Safety Main motor,
26、main console, control panels, motors, and transformers all have high voltage power inside, unexperienced personel shouold not open and touch the wire. Do not move or change any panel, button or protective gate without prior approval. Dont touch any button with wet or dirty hands. Repeatedly check th
27、e buttons and conduct correct operations Let each staff know where the emergency stop button is, and know its functions as well Keep the floor and platform free from water and oil Keep the aisle and platform clean and free from unnecessary articles Dont touch water or ink with naked hands, or let yo
28、ur eyes or mouth stained with water or ink Do not operate the machine with gloves (except taking tools or paperboards, or cleaning the machine) Use the same brand lubricating oil Change the spare parts with the same brand When power is off, turn off the master switch of power supply and the machine
29、Paperboard piling: place the paperboards by sort at the place where it is not easy to collapse Pile the paperboards uprightly, or they may collapse Do not remove the warning board, no stain and rustDangerWarningAttention FFG 2000/2400/2800 OPERATION MANUAL 132-7 Installation Start-up Safety Directio
30、n Check the power cables before turning on the power supply for protection against leakage or unstable voltage, and report to the supervisor immediately if cables are damaged or not connected properly Switch on the power supply according to the following steps: turn on the power switch of the whole
31、plant turn on the master power switch of the machine Turn off the power supply according to the following steps: turn off the power switch of the machine turn off the power switch of the whole plant Close the electric control cabinet door to prevent water, cardboard pieces or dust from entering Powe
32、r line and control line should not intercross each other Make sure the protective devices are in good condition and not damagedInspect the followings when gas, power, and water supply facilities are installed: Gas pressure is normal Motors and gears run without any abnormal noise Make regular inspec
33、tions according to this manualDangerWarningAttention FFG 2000/2400/2800 OPERATION MANUAL 142-8 Machine Safety Operation Directions Do not remove the safety devices, and do not expose the high voltage connections Do not remove the limit switch or self-locking device for temporary convenience Keep awa
34、y from the movable and high-speed feeding areas when the machine runs Do not touch the running parts directly or indirectly Do not press the buttons on the control panel with gloves When clean the scrap from the machine, wear gloves and use brushes. Naked hands are not allowed Make sure that there i
35、s nobody or nothing prevent the machine from running Do not continue to operate the machine before the cause is found out when the machine stops moving abruptly during automatic running Do not open any door or cap when the machine runs Do not leave any tool or measuring instrument on the control tab
36、le or cases during operation Do not touch any button or switch when the machine runs automatically Attention should be paid to prevent operators from being engulfed into the machine:a) Tie up hair and wear safety helmetb) Tie up trousers edges, and never approach the machine when wear skirt When any
37、 problem is found, stop the machine and report to the supervisor immediately Stop all machine actions and turn off the master power switch while cleaning the machine (except while eliminating ink)DangerWarningWarning FFG 2000/2400/2800 OPERATION MANUAL 152-9 Safety Maintenance To prevent other worke
38、rs from turning on any switch or contact any button on the control panels by mistake, please hang a warning board in a conspicuous place close to the operating point, saying: Machine in Maintenance! Not Touch! Turn off the master power switch before maintaining and repairing Never move the limited s
39、witch without prior approval of our company Only qualified electric engineers are allowed to maintain the electric components Wear protective shoes and safety helmets when maintain the machine from a high place Close the machine cover after maintaining Clean the working area, remove the blocks from
40、the aisles or floors, eliminate water and oil on the ground and keep a safe working environment after maintenance Conduct maintenance according to this operating manual, and contact our company if you have any question Check maintenance work together with the supervisor Record the contents and resul
41、ts of the maintenance work, and give the records to the supervisor Keep the records for a reasonable period of time2-10 Safety Inspection Items Check if all electric control switches, valves or buttons are in normal conditionCheck the tension of the transmission beltsCheck if the feeding rolls, prin
42、ting rolls and anilox rolls are in normal conditionCheck if the ink circuit system is blocked or damaged or contains any impurity Check if the air compressor and cylinder are in good condition Check if the machine contains any excessive thingDangerAttention FFG 2000/2400/2800 OPERATION MANUAL 162-11
43、 Safety Warning SignThere are safety warning signs in those places where danger may happen. So we must keep those warnings always in mind during the machine running, maintaining, repairing and stopping.2-12 Other Things to Be Noticed Machine noise: Noise will be produced while machine running for so
44、me fans are adopted in vacuum transfer and dust removal system. To protect the operators health, they are suggested to wear earplug or take other measures. Machine radiation: Our machine will not produce radiation. The signal is prevented from interfering other machines. But our suggestion is that t
45、he machine should be kept away from those machines with radiation interference. Machine dust: Machine itself will not produce dust. But for the paperboard storage and other reasons, there will be dust on the paperboard surface. Some dust will float in the air even dust removal facility is adopted. S
46、o the workers are required to wear respirator and nose cup or take other measures. FFG 2000/2400/2800 OPERATION MANUAL 173 Machine Brief IntroductionThis equipment is only for multi-color printing, slotting and die-cutting of corrugated paperboards, with high precision, easy and convenient control.
47、Following are the introductions:3-1 Machine FunctionThis machine is made for corrugated paperboard gluing, counting and stacking. With high precision, its easy be controlled and operated.3-2 Machine AdvantagesThis machine is one of the flex folder Combined structure, visual control panel, PLC, touch
48、 screen with multifunctional control, 999 orders can be saved. Automatic zero returning and reset Easy to repair and maintain 3-3 Different Machine Part Function Folder unit: Glue the paperboard into a carton Counter then, underlay the steel sheets, and set the screws5-2-3 When the rails are paved,
49、they should be adjusted according to the following steps: FFG 2000/2400/2800 OPERATION MANUAL 20 The distance between the rails should be adjusted according to the drawings The height of rails on both sides should be measured with gradienter Choose the rail on one side which has the highest point, and adjust them onto the same level Adjust another rail to the same level with the adjusted rail When the rails are all ad
