1、1FL1500 塔 架 生 产 过 程 质 量 检 验 工 艺编制: 日期: 审核: 日期:南京江标集团有限责任公司技术部2塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造(上,中,下)FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133W H R 签字(Signature)编号No. 项目 (Item) 方法(Ways)标准或规范(Standa
2、rds 2监理(supervisor)Note: Rreport point: The responsible people will review the related report (Including the documents, mill certificate, inspection records) the fabrication unit will bear up the quality H Hold point: The manufacturer cant do next fabricate step until they get the approval from the
3、监理(supervisor) agentW Witness point: 监理(supervisor) agent will witness this fabrication point1.0 INSPECTION Data sheet 1.0 检验报告项目单Additionally the report form (as attachment-1) shall be used as check list to cover all required quality control check items.All the applicable check items shall be marke
4、d to show the confirmation. The copy of the report shall be attached to the interim / final inspection report all the time. 附加报告项目单(附件-1)将被应用并且应覆盖所有的质量控制要求和检验项目。92.0 NON-CONFORMANCE REPORT (NCR)2.0 不符合项报告(NCR)When inspector found any non conformity during shop inspection, he/she shall be requested t
5、o prepare NCR.(as attachment-2)Inspector shall verify the contents and sign the NCR in the space provided当检验员在工厂检验过程中发现任何不符合项 他/她将被要求准备 NCR(附件-2 ) ,检验员将证明 NCR 内容并在空白处签名。3.0 PUNCH ITEM LIST3.0 遗留项目清单When all the NDT work have been completed and prior to conducting thePainting & Sand Blasting work, in
6、spector shall describe, one by one, in the form “PUNCH ITEM LIST”. (as attachment-3)Each punch item shall be solved / repaired and confirmed by inspector and the vendor prior to the painting and sand blasting, as a rule.The “Punch Item List” shall be submitted separately.当所有的 NDT 工作完成并且在油漆、喷砂前,检验员应逐
7、描述遗留项目,遗留项目清单(附件-3 )遗留项目清单应独立递交。4.0 INSPECTION RELEASE CERTIFICATE (IRC)4.0 检验放行证书(IRC)When all inspections are completed no outstanding items remainsincluding the compilation of Manufacturing Data Book (MDB),Vendor inspector shall sign the IRC (as attachment-4) in the space provided.A copy of the I
8、RC shall be sent immediately to Bureau Veritas Surveyor. so that Bureau Veritas Surveyor will give the shipping release to the vendor.Where a partial shipment is made, the inspection release certificate is issued for each shipment and inspector shall confirm the percentage (%) indicated in the certi
9、ficate.当所有检验被完成没有遗留项目,包括所有应用的制造厂数据报告(MDB) ,制造厂检验员签署 IRC(附件-4)IRC(复印件)应立即递交给监理(supervisor)检验师,以至于监理(supervisor)检验师可以给工长放行单。如果部件放行出厂,检验放行证书应分部件确认并且检验员应确认完工百分数(%)5.0 Manufacturing Data Book (MDB)5.0 制造厂数据报告MDB are key documents to obtain the Company approval for each equipment.MDB 是公司对每台设备的关键文件Therefor
10、e, the vendor is requested official MDB submit to supervisor after of the Inspection work.因此,制造厂应在检验工作后向监理(supervisor)递交正式 MDB。As such case, inspector should make sure that the MDB had been reviewed by respective vendor and Bureau Veritas surveyor before sending to supervisor.Vendor Inspector shall
11、sign the MDB in the space provided, which shall be prepared by Vendor.The Bureau Veritas surveyors responsibility remained until the MDB has been approved by supervisor10因此,检验员应确认 MDB 在递交监理( supervisor)时,已经被工厂监理(supervisor)检验师审核过。工厂检验员应在 MDB 上签名确认,MDB 应用工厂准备,监理(supervisor)检验师有责任保留 MDB 直到它被监理(supervi
12、sor)赞同。6.0 NUMBERRING OF REPORT6.0 报告号(1) NON-CONFORMANCE REPORT(1) 不符合项报告Non-conformance reports shall carry the report number at each issuance as follow:不符合项报告应执行如下编号 NCR-XX(Turbine No.)-XXX(Section No)-001(Number)NCR-(风机号) -(塔段号)-001(报告号)Section No. 001 (Foundation), 002(Bottom Section), 003(Middle Section), 004(Top Section). 塔段号.001(基础段) ,002(底段)003(中段)004(上段)Inspector (hereinafter called Vendor Inspector)Surveyor (hereinafter called Bureau Veritas Surveyor)