1、全面污染控制 Introduction to Cleanliness Control 讲义 Seminar,工业制造部 Industrial manufacturing Division Pall 集团 Pall Corporation,2,Pall 就在你身边 Pall is All around You,Pall 产品过滤的液体每天超过六千万次 Over 60 million times each day a fluid is processed by a Pall product.,3,Company Profile,Pall 公司,位居财富1000公司之列,是全球过滤、分离和净化系统设
2、计和制造的世界领先者。 Pall Corporation, a Fortune 1000 company, is the world leader in the design and manufacture of filtration, separation, and purification systems.客户选择我们为他们解决最复杂和最迫切的污染问题。这就意味着我们要完全清除污染,过滤分离更能达到分子等级。 Our customers seek us out to solve their most complex and demanding contamination problems.
3、 This means complete removal of contaminants down to the molecular level of separation.,4,公司历史 History of Pall Corporation,从20世纪创建以来,Pall 公司已经拥有了丰富的创新历史。 From its founding in the 1940s, Pall has had a rich history of innovation,5,History of Pall Corporation,From its founding in the 1940s, Pall has h
4、ad a rich history of innovation,6,研究开发投资 Research & Development,六千二百四十万美圆 $62.4 Million investment,销售额 Sales,二十二亿四千九百万美元 $2.249.9 Billion,步入纽约股票交易市场 (PALL) Traded on the NYSE (PALL),雇员 Employees,Pall Corporation,7,遍布全球的办事处和工厂 Worldwide Offices and Plants,在30多个国家共设立有100家办事机构 100 Locations in More Tha
5、n 30 Countries,8,全球生产厂家 Global Manufacturing,主要分布在: Principle Plants in: 中国China 法国France 德国Germany 印度India 爱尔兰Ireland 意大利Italy 日本Japan 波多尼哥Puerto Rico 英国United Kingdom 美国United States,34个生产厂家 34 Manufacturing Facilities,9,Core Competencies,我们的核心技术使我们成为行业的领军者 Our core competencies make us the leader
6、 in our industry:,材料科技Materials Science 表面减缓能力Surface Modification Capability 过滤分离技术Filtration and Separations Technologies 成套系统Integrated Systems 技术服务Technology Services,10,定义 Definitions,过滤就是让流体通过多孔或半渗透的滤材,从液体或气体中除去悬浮颗粒。 Filtration is the removal of a suspended particle from a liquid or gas, by pa
7、ssing the fluid through a porous or semi-permeable medium.分离是指从载流中把溶解或非溶解的物质清除分流进入两条流道。 Separation is the removal of a dissolved or an undissolved substance from a carrier fluid into two effluent streams. 净化是指通过化学反应或吸收方式,从流体中完全清除污染物。 Purification is the complete removal of a contaminant from a fluid
8、 through a chemical interaction or adsorption.,11,全面流体管理 Total Fluid Management,我们所有的努力都是为了实现我们的抱负:将来有一天,所有的流体都会通过我们PALL产品。,12,全面流体管理 Total Fluid Management,Pall 公司作为流体系统优化的合作伙伴:Pall as a partner for fluid system optimisation: 工艺流体和元件清洁时的污染控制。Contamination auditing of Process fluids & Component clea
9、nliness 清洁度咨询Cleanliness consulting 测量和监控流体清洁度Measure & monitor fluid cleanliness 设定清洁度标准Set cleanliness standards 产品合理化Product rationalization 根据要求与供应商协商Consult with suppliers as required 人员培训Personnel training 提供并满足维护要求的过滤系统Provide and maintain required filtration 工程的可靠性Reliability Engineering 全方位
10、的过滤设备安装支持Support field filter installations 服务Service,13,Pall 公司组织机构 The Pall Organisation,Pall 公司由两部分组成,一是Pall 工业,二是Pall 生命科学 Pall Corporation is comprised of two integrated businesses:,工业部分包括 General Industrial 水处理 - Water Processing 石油化工- Fuels & Chemicals工业制造IndustrialManufacturing 电力 - Power Ge
11、neration 食品饮料 -Food & Beverage,航空工业包括 Transport/OEM Aerospace 商用 -Commercial 军用:-Military 移动和工业制造商Mobile & Industrial OEM,生命科学部分包括 生物防治制药;医疗; BioPharmaceuticals, Medical 血液 -Blood 重点护理 -Critical Care 生物科学 -BioSciences 特殊材料-Speciality Materials实验室-Laboratory,微电子 Micro Electronics,14,区域销售情况 Sales by G
12、eography,欧洲41.2% Europe 41.2%,西半球34.4% Western Hemisphere 34.4%,亚洲24.4% Asia 24.4%,$550.5,$775.7,$927.5,15,6年业绩 Six Year Performance,货币单位:百万美元 $US Millions,1,000,800,600,400,200,0,1,200,05,04,03,02,1,400,1,600,1,800,2,000,06,2,200,07,16,07财务年度销售分析 Sales Analysis FY07,生物制药17.9%,($404) BioPharmaceutic
13、als 17.9%,医疗21.1%,($475) Medical 21.1%,微电子13.2%,($293 ) Microelectronics 13.2%,工业36.5%($821 ) General Industrial 36.5%,航空航天11.3%,($254) Aerospace 11.3%,$404,$821,$254,$293,$475,生命科技$880,占39.2% Life Sciences 39.2% $880,工业$1,389占60.8% Industrial 60.8% $1,389,17,Pall 生命科学 Pall Life Sciences,呼吸系统的传染控制 I
14、nfection Control in Intensive Care Unit,18,Pall 生命科学 Pall Life Sciences,白细胞过滤器清除白血细胞防止输血排斥反应 Leukotrap filters remove white blood cells to prevent rejection of blood transfusions,19,Pall 生命科学 Pall Life Sciences,20,Pall 工业市场 Pall Industrial Markets,军品部/OEM Transport/OEM,微电子 Micro Electronics,工业制造 Ind
15、ustrial Manufacturing,燃油和化工 Fuels & Chemicals,食品饮料 Food & Beverage,电力 Power Generation,水处理 Water Processing,工业概述 General Industrial,21,Pall 工业销售分布 Pall Industrial Sales by Geography,欧洲 Europe,亚洲 Asia,西半球 Western Hemisphere,工业概述 General Industrial,22,工业制造 Industrial Manufacturing,工程可靠性Reliability Eng
16、ineering 纸浆&造纸/林业Pulp & Paper/Forestry 冶金Primary Metals 汽车(内部组装/涂装)Automotive (in-plant & coatings) 铁路设备Railway Equipment 海洋/近海Marine / Off Shore 矿山Mining 机床加工Machine Tool 发动机/泵/压缩机 Engines/Pumps/Compressors 印刷Printing 等Etc.,23,Pall 航空航天&运输业 Pall Aerospace & Transportation,24,军品/运输市场 TOEM Markets,巡洋
17、舰Cruise Ships,海洋船只Naval Ships,商用和军用直升飞机Rotary Wing Commercial/Military,军用飞机Military Aircraft,商用飞机Commercial Aircraft,航天飞机Space vehicles,方程式赛车Automotive / F1,建筑及矿山开掘机Construction/Mining OEM,陆军战车Military Land Vehicles,25,Pall 澳大利亚JP2059工程 Pall Australia JP2059 Project,反渗透及微滤系统可将任何生水源加工成可饮用水 Containeri
18、sed modules with Reverse Osmosis and microfiltration to supply potable drinking water from any raw water source,严格按军事标准 质量建造 Built to extremely robust military specifications,26,Pall 公司水处理系统 Pall Water Processing,市政饮水系统 Municipal Water,工业用水处理(亚利桑那州英特尔工厂) Industrial water treatment. Intel plant Arizo
19、na,27,食品与饮料 Food and Beverage,Pall 酿造-完善解决方案 Pall Brewing -Unparalleled Solutions,颗粒过滤 10m Particle Filtration 10m,精滤 1.5 m Fine Filtration 1.5 m,薄膜过滤0.45 m Membrane Filtration 0.45 m,啤酒加盖 Beer Recovery,28,燃油和化工 Fuels and Chemicals,Pall 公司的PSS反吹过滤装置使污染排放物质降低了72% Pall PSS Blowback Filters reduced emi
20、ssions by 72%,BP Kwinana 坐落在一个环境敏感区 BP Kwinana is in an environmentally sensitive area,29,核能发电 Nuclear 汽和水冷却反应堆Gas and water cooled reactors,火力发电 Fossil 煤、油、天然气火力发电Coal, oil, gas fired,绿色发电 Renewable 水利发电、风力和环保燃料发电Hydro-electric,Wind, eco-fuelled,电力传输 Power Transmission 变压器处理、绝缘气体、开关箱Transformer tre
21、atment、Insulator gasses、Switchgear,电力 Powergen,Pall 重工业市场分布 Pall Heavy Industries Market Segment,30,Pall科学和实验室服务(SLS) Pall Scientific and Laboratory Service (SLS) Group,技术服务 Technology Services 系统设计阶段解决疑难并提供咨询服务Trouble shooting and consulting services at system design stage 进行性能评定和测试Performance qual
22、ification and testing 污染分析Contamination analysis 工艺制定Process development 研究及开发最佳方案Specialist solutions research & development,技术服务集团 TSG-Technical Services Group,现场提供技术支持,帮助制定最佳过滤解决方案 On-site field support to assist in determining optimum filtration solutions,31,Pall 工程技术-研究及开发 Pall Engineering - Re
23、search and Development,我们的科学家和工程技术人员,用他们治理污染的经验和专长,及他们将这些知识应用于客户各种应用的能力,在业界享有盛誉。Our scientists and engineers are highly regarded for their contamination expertise and particularly, for their ability to apply this knowledge to customer-specific applications.,32,北京的生产厂家 Beijing Manufacturing Facility,
24、33,全面污染控制 Total Contamination Control,如何达到全面污染控制的目标总结 Summary How to Achieve Total Contamination Control 详细说明污染问题的范围,阐明污染控制目标,说明最终目标。Define the scope of the contamination problem, formulate objectives, define goals. 管理部门及人员义务Commitment of management and personnel. 设定恰当的清洁度等级目标Set appropriate & achievable cleanliness targets. 4. 操作人员文化技术培训Train personnel in culture and techniques. 5. 采取相应行动达成预期目标Take actions to achieve the targets. 6. 持续监控达到的清洁度等级 Continuously monitor cleanliness levels achieved. 7. 如果未能达到预定目标,采取相应的调整措施Take corrective actions if targets not achieved,34,?,Any Questions,