1、WELDING FIXTUREDESIGN & BUY-OFF CHECK LISTPart Number: WERS/P.C.I. Number: Date1: Date3:Part Name: Data Issue Level: Date2: Date4:ITEMS A TO D ARE PRE-REQUISITE TO FINAL BUY OFF从A到E项是终验收的前提条件Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/AA Does Welding Fixture Conform With CFMA Standard夹具是
2、否与CFMA的标准一致 B Does Welding Fixture Conform With Design夹具是否与设计一致 C Has Manufacturer Submitted A Dimensionally Correct Inspection Report制造商是否提交了正确的尺寸检测报告 D Supplier Self-Check according to CFMA checklist have been finished供应商依据CFMA 检查清单完成了检具自检E Has Manufacturer Submitted An Acceptable Welidng Fixture
3、R&R Report制造商是否提交了可接受的夹具重复性及再现性研究报告 DESIGN CHECK LIST设计检查清单IDENTIFICATION - ARE THE FOLLOWING CLEARLY IDENTIFIED定义-以下内容是否被清楚的定义Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A1 Vehicle Model Number车型代码 2 Component Number零件号 3 Component Name零件名称 4 Issue Level发布等级 5 Fixture Description夹具描述 6
4、Process/Instruction Plate流程/说明图板 7 Does Manufacturer know material orientation and its impact to fixture design制造商是否清楚材料生长方向及对夹具设计的影响 8 Is data verison latest数据版本是否是最新的 DATUMS基准Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A9 Is position of locatoer pin/block same as LD file定位销/块的位置是否与LD文件
5、一致 10 Is number of locatoer pin/block same as LD file定位销/块的数量是否与LD文件一致 11 Is direction of locatoer pin/block same as LD file定位销/块的定位方向是否与LD文件一致 12 Is number of locatoer surface same as LD file基准面的数量是否与LD文件一致 13 Is position of locatoer surface same as LD file基准面的位置是否与LD文件一致14 Locator must be adjustab
6、le in the locating direction定位基准在其定位方向上可调节15 Locator must be adjustable separately定位基准必需能够单独调节 CLAMPING夹持Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A16 Is position of clamp same as LD file夹持的位置是否与LD文件一致 17 Is number of clamp same as LD file夹持的数量是否与LD文件一致 18 Is clamping sequence same as
7、LD file夹持的顺序是否与LD文件一致 WELDING FIXTURE STRUCTURE夹具结构Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A19 Does Welding Fixture Conform With CFMA Standard夹具是否与CFMA的标准一致 20 Weding gun simulation complete and all spots can be welded焊枪模拟已经完成并且所有焊点都能焊到21 Does colcor of welding fixture conform with r
8、equirement夹具的颜色是否与要求的一致 22 Does label of welding fixture conform with requirement夹具的标识是否与要求的一致 23 No more than 3 clamps on one cylinder一个气缸上不超过3个压抓24 定位销限位方向上不得有任何的夹持No calpms in locating drection of locator pin25 Any other over locating does not exit不存在其它过定位的情况 26 Is the fixture coordinate system s
9、ame as vehicles夹具是否与车身坐标系一致 27 Does the sealer gun guide meet the requirements涂胶导向装置是否符合要求 28 Part with sealer should be load from its normal orientation, to avoid sealer loss挤胶件应从法线方向装入，避免胶在装件时被擦掉29 Does the welding gun guide meet the requirements焊点导向装置是否符合要求 30 Does the fixture handle meet the req
10、uirements夹具移动把手是否符合要求31 Does the pokeyouk for nut missing & welding sparter meet the requirements对螺母的焊渣保护及漏焊检测装置是否符合要求32 Do other error proofing device meet the requirements防呆装置是否符合要求 Others其它Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A33 Welding process is same as the process flow char
11、t.焊接工序与批准的制造流程图一致34 Does the production circle time meet the requirements生产节拍报告是否符合要求35 Does the fixture DFMEA meet the requirements夹具DFMEA是否符合要求36 Does the fixture manufacturing timing plan meet the requirements夹具制造计划是否符合要求BUY OFF CHECK LIST验收检查清单FIXTURE DATUMS夹具基准Supplier Check CFMA Check Comments
12、注释Yes No N/A Yes No N/A37 Are Calibration Plates Fitted And X,Y,Z, Co-ordinates Recorded有基准标牌并且纪录了X,Y,Z向的坐标 38 Good Condition And Protected for Datum基准状态良好并且受到保护 WELDING FIXTURE STRUCTURE夹具结构Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A39 Does Welding Fixture Construction Conform With De
13、sign夹具是否与设计一致40 Is Construction Robust And Stable结构是否稳定可靠 41 所有支座、L块等都加了两个销钉(或者一钉一面)All units have been fixed with 2 dowell(Or one dowell and a heel)42 All the L bolck are markd correctly各个调整垫块上都按标准做了标识43 unique 5mm shim for all L bolck所有垫片都是5mm整体垫片44 Does the sheet metal load without interference o
14、r fit issues?在装入片件时没有干涉和配合问题？45 Do swing arms function properly (inc. allowable tolerances)回转臂功能正确（包括允许公差）46 Slide operate as intented滑块按照意图运转47 Slide stops block are adjusted correctly滑块限位块已被调整到位48 以操作者的位置对整个作业过程进行模拟检查(装件、夹持、焊接、取件) Check the operationsin operator place to verify the fixture(Includi
15、ng loading clamping welding unloading)Process Locators工艺基准Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A49 Primary Location Pin （Is position correct, Is stable）主定位销(位置是否正确，是否稳定) 50 Do all removeable pin move freely & function per design intent是否所有的活动位子都可以自由移动且具备设计功能51 Secondary Location P
16、in Is Stable（Is position correct, Is stable）次定位销(位置是否正确，是否稳定) 52 All locators can adjust in its locating way在定位方向上都可以调整53 All the locators can adjust separately所有基准都分开可调54 定位面，定位销的材料及硬度符合规范要求The material & rigidity of locator pin & surface meet the specification55 各定位基准的调整块上都按规范做了标识Label is on L bol
17、ock of locator56 Datum/Net Pads Is Stable（Is position correct, Is stable）基准/基准面(位置是否正确，是否稳定) CLAMPING夹持Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A57 Are All Clamps Adequately Secured And Dowelled是否所有的夹持都充分可靠并且加了销钉 58 Are “Ground-Spacers” used instead of Shims已用打磨垫块替换了垫块片59 Part locator
18、 pin should be in position prior to clamps零件的定位销应先于夹持到位60 Do all clamps function properly & safe to use?所有夹持的功能正常并且使用安全61 Clamping speed is suitable.夹持速度正常62 All cylinders present所有气缸都正常63 All valves present阀门都正常64 手动夹持需要确保在夹持位置时才能接通气路Power for manual clamp shoule not be supply unless clamp is in th
19、e clamping position.65 Is Clamping Sequence Clearly Identified夹持顺序是否已经确定清楚 CALIBRATION校定Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A66 Size & Accurate Meet CFMA Welding Fxiture Standard Requirements尺寸及精度符合CFMA夹具标准 67 Design review items have been satisfied设计评审项目已经满足68 测量报告公差与夹具规范中的要求一致T
20、olerance in the measurement report is consistent with welding fixture standard69 If the dia.& length of all pins have been certified.所有销子的直径和长度都进行了检定，并且在公差范围内70 Locator pin hardness is in tolerance.(RC 58-60)销子的硬度符合公差要求(RC 58-60)71 各检测点理论值正确(考虑了料厚因素，并且数据是最新的版本)Material thickness orientation has been
21、 considered in the measurements(Use the lates data)Others其它Supplier Check CFMA Check Comments注释Yes No N/A Yes No N/A72 Is fixture clean and presentable to customer对顾客来说夹具是否干净整洁73 颜色涂装部位正确，基板上不得涂油漆Correct Painted for fixture and No paint on base palte.74 Is there a color chart on the tool?工装上是否有颜色表？7
22、5 Is all tag information correct? Readable?所有标识的信息是否正确？可读的?76 Is all tag information up to date是否所有标记的信息都是最新的77 Is the fixture base stenciled with the following information:tool#,part#,weight,carline夹具基座上是否印上了以下信息：工装号，零件，重量（）78 Is all lifting hardware (eyebolts) installed properly (inc. tapped holes thru base)?吊耳环（有孔螺栓）是否安装正确（包括：基板上的内螺纹孔）79 Rust proofing complete防锈处理完成 80 Heat treatment complete热处理完成Tooling Supplier工装供应商 Supplier供应商 CFMA STA
