1、Iron & steel process and lubrications,Prepared by FES China EastJune 2010,1,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart of Steel production,Converter furnace,Billet,Roughing mill,Tube casting machine,Continuous rolling mill,Billet,Tube,Seamless steel tube,Continuous casting,Continuous ro
2、lling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coated sheet,Cold rolled sheet,Wire, rod,Bell annealing,High speed rod mill,炼 焦 Coking,3,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart of Steel production,Conve
3、rter furnace,Billet,Roughing mill,Tube casting machine,Continuous rolling mill,Billet,Tube,Seamless steel tube,Continuous casting,Continuous rolling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coated sheet,Cold rolled sh
4、eet,Wire, rod,Bell annealing,High speed rod mill,4,冶金行业一般采用高温炼焦（950-1050摄氏度）来获得焦炭和回收化学产品。在炼焦过程中产生的化学产品经过回收、加工提取焦油tar 、氨ammonia、萘naphthalene、硫化氢sulfureted hydrogen、粗苯benzene等产品.,Coal shipping,storage,Mixer,Crash machine,Mixer,Coal furnace,Gas,Coal chemical factory,Coke,Blaster furnace,selection,5,焦化装
5、置Coker,润滑油Application液压系统Hydraulic system Mobil Pyrotec HFD 46，Mobil Nyvac FR200D 轴承Bearing Mobilith SHC 220,460,烧结 Sintering,7,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart of Steel production,Converter furnace,Billet,Roughing mill,Tube casting machine,Continuous rolling mill,Billet,Tube,
6、Seamless steel tube,Continuous casting,Continuous rolling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coated sheet,Cold rolled sheet,Wire, rod,Bell annealing,High speed rod mill,8,烧结车间 Sinter plant,Iron ore powder will b
7、e sintered to lump, Its suitable to the blaster furnace.,9,烧结盘Sintering plate,烧结盘支承齿轮Supporting gearbox Mobilgrease XHP 222 减速机齿轮箱Reducing gearbox Mobilgear 600XP 320，460,10,环冷机Cooling section,Cooling section gearbox Mobilgear 600XP Electrical Motor bearing Polyrex EM,Fans Mobil DTE Light,11,CMD Mac
8、hine(柔性传动齿轮箱) - 环冷机后Cooling section transmission gearbox,12,CMD柔性传动齿轮箱- 环冷机后 Cooling section transmission gearbox,美孚合成齿轮油SHC 3200 Mobilgear SHC 3200,炼 铁 Iron making,14,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart of Steel production,Converter furnace,Billet,Roughing mill,Tube casting mach
9、ine,Continuous rolling mill,Billet,Tube,Seamless steel tube,Continuous casting,Continuous rolling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coated sheet,Cold rolled sheet,Wire, rod,Bell annealing,High speed rod mill,15
10、,The composition and classification of Iron ore,Iron ore,Iron compounds,Gangue, sulfur, phosphorus,16,The basic chemical reaction in blaster furnace,Carbon dioxide,Carbon monoxide,Iron oxide,Iimestone,Calcium oxide,Silica,Calcium silicate,1.,2.,3.,17,Iron(C%):,Steel(C%):,The definition of iron and s
11、teel,18,高炉 Blaster furnace,19,高 炉 Blaster furnace,炉顶液压系统 Furnace top hydraulic system - Mobil DTE 25 Mobil Nyvac FR200D,卷扬机齿轮箱Hoist gearbox Mobil SHC 632 Mobilgear SHC 320,槽下液压系统 (配料闸门控制) Feed door control system -Mobil DTE 25 Mobil Nyvac FR200D,20,高 炉Blaster furnace,泥炮clay gun,开铁口机Iron exit -液压系统hy
12、draulic system：- Mobil DTE 25 - Mobil Nyvac FR200D -回转部位轴承bearingMobilith SHC 1500,炉前液压站Hydraulic system,21,高 炉 抽风机，制氧机，煤气余压透平 Exhaust fan, Oxygen compressor, Turbine,鼓风机、电机轴承及增速齿轮箱(要求油品FZG失效等级大于8)(制造商：Copper,MAN GHH Borsig等) Mobil DTE 832,22,高炉铁水车，渣罐车Molten iron car, Slag pot car,液压系统 Hydraulic sys
13、tem -Mobil DTE 25 - Mobil Nyvac FR200D,轮毂轴承wheel bearing Mobilith SHC 460,23,高炉Blaster furnace,料斗传动、皮带传动装置 Hopper driver, belt driver轴承Bearing Mobilith SHC 220 铁水车、渣罐车molten iron car, Slag pot car Mobilith SHC 460,24,输送钢包小车ladle car transport,车轮轴承wheel bearing 工况：高温，重载，粉尘High temperature, heavy load
14、ing, dust 油品：Application Mobilith SHC 460,25,脱 硫 装 置desulfurized installation,高温，重载，粉尘 High temperature, heavy loading,dust 油品Application Mobil Nyvac FR200DMobil DTE 25,混铁炉,炼 钢 Steel making,27,28,水冷烟尘收集罩 Water cooling soot collection,水冷枪 water-cooling gun,可拆密封 Removable airproof,出钢口 Tapping exit,耐火层
15、 Fire-resistant layer,钢水molten steel,转 炉Converter furnace,29,The basic chemical reaction in converter furnace,2. Silicon oxide, Manganese oxide,Ferrous oxide,Calcium oxide,Silicon oxide,3.Calcium silicate,30,转 炉 Convert furnace,高温,重载,潮湿,粉尘High temperature, heavy loading,humidity, dust 减速机 Gearbox Mo
16、bilgear 600XP 320 Mobil Spartan EP 320 炉门提升装置Door lifting Mobil DTE 25 Mobil Nyvac FR 200D Pyrotec HFD 46 高温轴承 Bearing Mobilith SHC 460,31,电 炉Electrical furnace,石墨电极Graphite electrode,水冷炉顶water-cooling roof,耐火层Fire resistant layer,电缆Cable,炉门Door,钢渣Slag,钢水出口molten steel way out,32,电炉Electrical furnac
17、e,电极升降装置Electrode lifting电炉倾斜系统Tilt systemMobil Pyrotec HFD 46行车轴承Travel crane bearingMobilith SHC 460钢包车车轮轴承ladle wheel bearing Mobilith SHC 460装料系统旋转装置Loading system rotation device炉盖开闭装置Lid opening and closing deviceMobil Pyrotec HFD 46Mobilith SHC 100,33,精 炼 炉Refining furnace,高温，重载，粉尘High temper
18、ature, heavy loading,dust润滑剂Application 电极升降装置Electrode liftingMobil Nyvac FR 200DMobil Pyrotec HFD 46,连 铸 Continuous casting,35,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart of Steel production,Converter furnace,Billet,Roughing mill,Tube casting machine,Continuous rolling mill,Billet,Tube
19、,Seamless steel tube,Continuous casting,Continuous rolling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coated sheet,Cold rolled sheet,Wire, rod,Bell annealing,High speed rod mill,36,37,大包回转台Great package turret,高温，重载 Hig
20、h tempereture, heavy loading Application: Mobil DTE 25 提升装置lifting device制动装置brake device钢包倾动装置ladle tilting钢包盖机械臂ladle cover armMobil Nyvac FR 200D 大包滑动水口液压站Hydraulic ladle slide gate,38,大包回转台Great package turret,润滑剂Lubricant 开式齿轮Open gear Mobilgear SHC 46M Mobiltac 375NC Mobilgear OGL 007,009行星减速机
21、planetary reducer Mobilgear 600XP 220 Mobil Spartan EP 220,39,中间罐运送小车Tundish car transport,高温，重载 High tempereture, heavy loading润滑剂Lubricant 齿轮箱Gearbox Mobil Glygoyle 220 Mobilgear 600XP 320 Mobil Spartan EP 320 控制装置Control system Mobil DTE 25 润滑脂 Mobilith SHC 460 Mobilgrease HTM,40,结晶器 Mold,高温High
22、temperature 塞棒结构-夹持和固定液压缸Stopper structure-Hydraulic system Mobil DTE 25 Mobil Nyvac FR 200D 调宽装置-蜗轮减速器width adjustment- worm gearbox Mobil SHC 632 调宽丝杠Width adjustment screw Mobilith SHC 460,1500,41,连铸机Continuous casting,结晶器振动装置Mold vibration device Mobil DTE 25 Mobil Nyvac FR 200D轴承Bearing Mobilit
23、h SHC 460联轴节Coupling Mobilux EP 111传动装置减速器Transport reducer Mobil SHC 632 Mobil Glygoyle 220,42,连铸Continuous casting,拉矫机齿轮箱Straightening machine gearboxMobil SHC 634火切机齿轮箱Flame cutting machine gearboxMobil SHC 629 (110 C)液压剪液压站Hydraulic shearMobil Nyvac FR 200 D扇形段输送轴承Bearing transportMobilith SHC 4
24、60Mobilith SHC PM,43,连铸机扇形段轴承的润滑Bearing lubricant application,Mobilith SHC PM Mobilith SHC 460 Mobilgrease XHP 461,44,连铸机Continuous casting,- Mobilith SHC 460 - Mobilgrease HTM- Mobilgrease XHP 461,45,板坯Slab,Slab 1200 C,火炬切割机,热轧Hot rolling,47,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart o
25、f Steel production,Converter furnace,Billet,Roughing mill,Tube casting machine,Continuous rolling mill,Billet,Tube,Seamless steel tube,Continuous casting,Continuous rolling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coa
26、ted sheet,Cold rolled sheet,Wire, rod,Bell annealing,High speed rod mill,48,轧制生产流程Rolling flow chart,49,加热炉Furnace,推钢机Pusher 电机轴承Electrical motor bearing Polyrex EM 减速机Gearbox Mobilgear 600 XP 220 Mobil Spartan EP 220 抽钢机Slab puller 液压系统Hydraulic System Mobil Nyvac FR 200D,50,加热炉Furnace,炉罩控制液压系统Cove
27、r control system Mobil Nyvac FR 200D 炉门启闭液压系统Door opening and closing system Mobil Nyvac FR 200D 热送辊道轴承Delivery roller bearing Mobilith SHC 460 Mobilgrease HTM Mobilgrease XHP 461,51,Slab， 1150C,Rolling direction,Door,Delivery roller，grease,加热炉Furnace,52,加热炉Furnace,Delivery roller 齿轮箱Gearbox Mobil G
28、lygoyle 320 Mobil SHC 632 电机轴承Electrical motor bearing Mobilith SHC 100 Polyrex EM,53,入口导位装置Guide device,引导对中板坯Guidance on the line 高温High temperature 润滑剂Lubricant 宽度调节油缸Width adjusting systemMobil DTE 25 辊子轴承Roller Bearing Mobilith SHC 460 Mobilgrease HTM,54,事故剪Emergency shear,轧机堆钢时切断板坯 Cut the sla
29、b when emergency 高温，重载 High temperature, heavy loading 润滑剂Lubricant 驱动油缸Hydraulic systemMobil DTE 25 辊子轴承Roller bearingMobilgrease HTM,55,除鳞装置Descaling,去氧化铁皮Eliminate the scale on the surface 高温,潮湿High temperature,humidity 润滑剂Lubricant 上辊压下油缸Hydraulic systemMobil DTE 25 辊子轴承Roller Bearing Mobilgreas
30、e HTM,56,除鳞装置Descaling,泵站Pump 潮湿Humidity减速机Reducer Mobilgear 630 除磷水泵的润滑Pump lubricant Mobil DTE Heavy Medium Mobil DTE 768,57,轧机Hot rolling mill,高温，重载，水分侵袭High temperature, heavy loadingwater spray 润滑系统Lubricant system 支撑辊油膜轴承润滑系统Supporting roller oil film bearing 轧机传动润滑系统Mill driver 液压控制系统 Hydraul
31、ic system 工作辊轴承滑脂 Work roller bearing, grease 其它other,58,热轧机Hot rolling mill,自动调控、宽度控制、辊平衡卷曲机液压系统AGC, AWC, Roller supporting, Recoiler Pyrotec HFD 46轧机主电机轴承Mobil SHC 626Mobilith SHC 220分油机蜗轮蜗杆Worm gearboxMobil SHC 627 Mobil Glygoyle 150,59,工作辊轴承的润滑working roller bearing lubricant,Mobilith SHC PM, Mo
32、bilith SHC 460,Mobilgrease XHP 461,60,61,支撑辊,油膜轴承 (油润滑) Mobil Vacuoline 546,工作辊,四排圆锥滚子轴承 (滑脂润滑) Mobilith SHC 460 Mobilgrease XHP 461 Mobilgrease HTM,初轧-四辊轧机 Rough rolling-Four roller mill,62,初轧-四辊轧机 Rough rolling-Four roller mill,支撑辊滑动面润滑Slip surface Mobilith SHC 1500,63,精轧机finishing mill,四辊轧机4-Roll
33、er Mill,工作辊Work roller,支撑辊Support roller,64,工作辊轴承 Work roller bearing Mobilith SHC 460 Mobilgrease HTM,支撑辊轴承 Support bearing Mobil Vacuoline 137 Mobil Vacuoline 537 Mobil Vacuoline 146 Mobil Vacuoline 546,AGC液压油缸 Mobil DTE 25,蜗轮蜗杆压下装置，齿轮箱 Worm gearbox Mobilgear 600 XP 320,板形控制检测辊 即ABB辊轴承 Plate shape
34、 inspection roller bearing Mobilith SHC 460 Mobilgrease HTM,精轧机finishing mill,65, ISO VG 680 Mobil Vacuoline 148 Mobil Vacuoline 548 ISO VG 460 Mobil Vacuoline 146 Mobil Vacuoline 546 ISO VG 320 Mobil Vacuoline 137 Mobil Vacuoline 537,油膜轴承的润滑Lubricant of bearing,66,蜗齿轮压下装置 Worm gearbox Mobilgear 600
35、XP AGC、AWC System Mobil DTE 25 板形控制液压系统 (弯辊系统) Plate shape control system Mobil DTE 25,精轧机控制系统Control system of finishing mill,(click the picture to see the movie),67,AGC System Servo valve Oil requirement Clean Anti-oxidation Good filterability Mobil DTE 25,精轧机控制系统Control system of finishing mill,压
36、下螺丝 Screw,活塞 Piston,液压缸 Hydraulic cylinder,68,Driver bearing Mobil DTE Oil(oil) Mobilith SHC 100 (grease) Polyrex EM (grease) Gearbox Mobilgear 600XP,轧机驱动系统Driver,69,联轴节Coupling 十字接头式Cross connector 辊缝变化较大的传动系统Spacing big 多见于初轧Rough mill 油润滑或脂润滑Oil or grease lubricantMobilgear SHC 3200Mobilux EP 111
37、,轧机驱动系统Driver,(click the picture to see the movie),70,联轴节Coupling 齿型联轴节Toothed coupling 辊缝变化较小的传动系统Spacing small 一般用于精轧Finishing roll Mobilux EP 111,轧机驱动系统Driver,加脂口 Grease hole,71,轧机主传动电机轴承润滑Mill main drive motor bearing lubricant,72,轧机联轴节润滑Mill coupling lubricant,联轴节专用滑脂 Mobilux EP 111,73,轧机联轴节润滑M
38、ill coupling lubricant,74,轧机液压控制系统Mill hydraulic system,75,轧机液压控制系统阀站Valve block,76,液压油的清净保持性Keep clean in hydraulic system,SludgeUnder microscope,77,连轧机Continuous mill,润滑系统Lubricant Mobil Vacuoline 137 静压系统Hydrostatic system,78,支撑辊油膜轴承Support roller bearing,79,支撑辊油膜轴承组件Support roller bearing,80,生锈的
39、锥形套Rusted taper,81,scratch,82,83,划伤的轧机支撑辊滑动面Scoring surface,84,生锈的锥形套,85,辊加工车间Roller grinding workshop,86,辅助设备Auxiliary equipment,风机 fans 润滑剂Lubricant 轴承bearing-Mobilith SHC Series-Mobilgrease XHP 222,87,辅助设备Auxiliary equipment,磨床Grinder 润滑剂Lubricant 切削液-Mobilcut 321 导轨油-Mobil Vactra No.2 液压系统-Mobil
40、 DTE 25,88,辅助设备Auxiliary equipment,Travel crane 润滑剂Lubricant 减速机Gearbox-Mobilgear SHC 320- Glygoyle 320 开式齿轮Open gear-Mobilgear OGL 007,89,水泵轴承Pump bearing Mobil DTE 700,层流冷却Water laminar cooling,90,电机轴承Electrical Motor Mobilith SHC 100 Polyrex EM 减速机Reducer Mobilgear 600XP 卷取辊卷筒伸缩缸Cylinder Mobil DT
41、E 20 导板控制对中伺服系统Guide plate Mobil DTE 20,卷取设备Reeler,91,纵横切液压系统 Slit cutting, crosscutting Mobil DTE 25,精整Finshing line,92,冷轧Cold rolling,93,Iron ore,Iron pellet,Coal,Coke,Blast furnace,Flow Chart of Steel production,Converter furnace,Billet,Roughing mill,Tube casting machine,Continuous rolling mill,B
42、illet,Tube,Seamless steel tube,Continuous casting,Continuous rolling mill,Hot rolled plate,coil,Continuous annealing,Continuous cold rolling,Electro-galvanized sheet,Hot galvanized sheet,Color coated sheet,Cold rolled sheet,Wire, rod,Bell annealing,High speed rod mill,94,冷轧不锈钢工艺流程Flow Chart of Cold
43、rolled Stainless steel,Tension leveler line,95,退火炉Furnace,风机轴承Fan bearing Mobilith SHC 220飞剪机Shear Mobilith SHC 460,96,酸洗生产线Pickling line,卷曲机传动齿轮箱 Reeler driver gearboxMobilgear 632,634 传送装置轴承Transport bearingMobilgrease XHP 222 Mobilux EP 2,97,轧辊磨床Grinder,Guide Mobil Vactra No2 Mobil Vacuoline 1409
44、,Gearbox Mobilgear 600XP320,Mobilcut 321,Spindle bearing Mobiltemp SHC 32,Mobil Velocite Oil Series，DTE 11M,Mobil DTE 25,98,清洗线Cleaning line,开卷机齿轮箱 Mobilgear 600XP320,Roller bearing Mobilux EP2 MobilgreaseXHP222,轴承集中加脂点 Concentrate top up hole Mobilux EP2 Mobilgrease XHP222,99,清洗线Cleaning line,转向辊轴承
45、 Mobilux EP2 Mobilgrease XHP222,卷取机齿轮箱 Mobilgear 600XP320,100,重卷机Recoiler,轴承Bearing Mobilgrease XHP222 Mobilgrease XHP 461,齿轮箱Gearbox Mobilgear 600XP 320,101,Auxiliary,磨煤机开式齿轮Mill open gearMobilgear SHC 3200Mobilgear SHC 6800空压机Compressor往复式ReciprocatingMobil Rarus 800s螺杆式ScrewMobil SHC 1020s,102,Mo
46、bil Syn. Application in Steel,Gearbox oil Mobil SHC 600 SeriesMobilgear SHC 3200/6800Mobil Glygoyle Anti-fire oilPyrotec HFD 46, Mobil Nyvac FR 200DGreaseMobilith SHC 220/460/1500Mobiltemp SHC 32/100,103,Grinder oil Mobilcut 321Compressor oil Mobil Rarus 800 Series Mobil Rarus SHC 1020 Series,Mobil Syn. Application in Steel,
