1、 Qualitts Management Centerim Verband der Automobilindustrie6 Part 7Process Audit Production Equipment Product realization process/single-piece productionVolume 6 Part 7 Process Audit-Production Equipment3rd revised edition,May 2020Quality Management in the Automotive IndustryDokument wurde bereitge
2、stellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.3rd revised edition,May 2020Verband der Automobilindustrie e.V.(VDA)Process Audit Production Equipment Product realization process/single-piece production Dokument wurde bereitgestel
3、lt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.Imprint ISSN 0943-9412Print:May 2020English edition in May 2020Copyright 2020 by Verband der Automobilindustrie e.V.(VDA)Qualitts Management Center(QMC)Behrenstrae 35,10117 BerlinPrintin
4、g house:Henrich Druck+Medien GmbHSchwanheimer Strae 110,60528 Frankfurt am MainPrinted on chlorine-free bleached paper Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.03Non-binding VDA recommendationThe Verb
5、and der Automobilindustrie(German Automotive Industry Association VDA)proposes that its members apply the following recommendations when establishing and maintaining QM systems.Exclusion of liabilityThis VDA volume is a recommendation which is free for anyone to use.Anyone who implements it is respo
6、nsible for ensuring that it is used correctly in each case.This VDA volume takes account of the latest knowledge and state of the art at the time it is issued.Implementing the VDA recommendations does not relieve anyone of responsibility for their own actions.In this respect,each individual is respo
7、nsible for his or her own actions.The VDA and those involved in drawing up the VDA recommendations decline all liability in any circumstances.Anyone using these VDA recommendations detecting incorrect information or the possibility of incorrect arrangements is asked to advise the VDA without delay,s
8、o that any deficiencies can be eliminatedCopyright protectionThis document and all its constituent parts are subject to copyright.Use outside of the strict limits of copyright law without the consent of the VDA QMC is prohibited;such use constitutes a criminal offense.This applies in particular to c
9、opying,translation,storing on microfiche,and storing or processing in electronic systemsTranslationsThis publication will also be issued in other languages.The current status must be requested from VDA QMC.Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur interne
10、n Verwendung fr ZF Friedrichshafen AG bestimmt.04Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.Contents 05Preface 7Notes regarding the revision 8Key changes(compared with VDA 6.7:2012)8Introduction 91 Scop
11、e of application 102 Terminology and abbreviations 113 Relationship between system,process,and product audits 204 Usage process audit in the product realization process 214.1 Possible procedures for a process audit 214.2 Reason for the audit process 224.3 Deming wheel(PDCA)235 Requirements for proce
12、ss auditors 245.1 Auditor qualification 245.2 Internal Process auditors(1st party)245.3 Supplier auditors(2nd party)255.4 Process auditors as external service providers 265.5 Maintaining the qualification 265.6 Code of conduct for auditors 265.7 Activities/questioning technique 276 Structure of the
13、questionnaire 286.1 Overview of the questionnaire 286.2 Using the questionnaire 356.3 Process characteristics 36ContentsDokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.06 Contents 7 Potential analysis(P1)387
14、.1 Potential analysis process 397.1.1 Preparing the potential analysis 397.1.2 Conducting the potential analysis 417.1.3 Evaluation of the potential analysis 427.1.4 Follow-up of the potential analysis 448 Process audit 458.1 Procedure for process audits 458.1.1 Audit preparation 468.1.2 Execution 4
15、78.1.3 Evaluation and result 488.1.4 Evaluation of individual questions 558.1.5 Follow-up and conclusion 558.2 Questionnaire 568.2.1 Project management(P2)568.2.2 Product development(P3)668.2.3 Production process design and development(P4)748.2.4 Procurement(P5)838.2.5 Production(P6)958.2.6 Integrat
16、ion at customer site(P7)1068.2.7 Service(P8)1189 Reference matrix VDA 6.7 VDA 6.4 12910 Forms 13410.1 Overall rating 13410.2 Analysis of strengths and weaknesses 13510.3 Explanations of actual state 13610.4 List of actions 13710.5 Example of supplier self-disclosure 13811 Attachments 14211.1 Calcula
17、tion example for the assessment system 14212 Downloads 145Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.Prefa Ce 07PrefaceIncreasing requirements throughout the entire chain of customer and supplier proces
18、ses challenge the quality management of companies with increasingly demanding tasks.This requires stable processes and their protection throughout the entire supply chain.Increasingly shorter time periods from the concept phase for a new production resource until its integration with the customer pl
19、ace greater demands on the processes.The process audit according to VDA 6.7 is an important and established method to analyze these processes.Nonconformities can be detected early and corrected efficiently by taking into account the interfaces and supporting functions in the organization and its sup
20、ply chain.This publication contains a questionnaire with assessment criteria for conducting process audits.An extract from this questionnaire creates a potential analysis that can be used to screen possible suppliers.In addition,specifications for the qualification of process auditors and how to pre
21、pare,conduct,evaluate,and follow up on process audits are also described.Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.08 Prefa Ce The process audit according to VDA 6.7 is part of the VDA strategy“Quality
22、 Standard for the German Automotive Industry”(VDA volumes 6.x).QUALITY STANDARDS FOR THE GERMAN AUTOMOIVE INDUSTRY(VDA 6x)QM System AuditSerial ProductionVDA 6Certification Requirements for VDA 6.1VDA 6.2VDA 6.4VDA 6 Part 1QM System AuditServicesVDA 6 Part 2QM System AuditProduction EquipmentVDA 6 P
23、art 4VDA 6 Part 3Process AuditProduction EquipmentVDA 6 Part 7Product Audit VDA 6 Part 5Process AuditSerial Production and ServicesNotes regarding the revisionThe evaluation,rating,and downgrade rules were based on VDA volumes 6.4“QM System Audit Production Equipment”and 6.3“Process Audit Serial Pro
24、duction and Services”.Key changes(compared with VDA 6.7:2012)Provision of a questionnaire Consistent use of the TURTLE principle in the questionnaire Potential analysis to evaluate possible suppliers Supplier self-disclosure and additional helpful formsBerlin,May 2020 Verband der Automobilindustrie
25、e.V.(VDA)Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.IntroduCtIon 09IntroductionThe publication is a guide for conducting 1st and 2nd party process audits.The examples in the questionnaire contain specia
26、l process specifics and details.That can be supplemented or replaced by similar examples for industry-specific re-quirements.Essential aspects of environmental protection and work safety are also included in the process audit.The goal of the process audit according to VDA 6.7 is to minimize risk in
27、the entire process chain.Using the VDA 6.7 standard ensures the comparability of the audit results.This publication serves as an instruction manual for process auditors and compa-nies,as well as an educational and training documentDokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.202
28、0 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.146 12 downloads Reference:Qualitts Management Center(QMC)imVerband der Automobilindustrie e.V.(VDA)Behrenstrae 35,10117 BerlinTelephone+49(0)30 8978 42-235,Fax+49(0)30 8978 42-605E-Mail:infovda-qmc.de,Website:www.vda-qmc.deQual
29、ity Management in the Automotive IndustryThe current version of published VDA volumes regarding quality management in the automotive industry(QAI)can be found at http:/www.vda-qmc.de.You can also place orders directly on this homepage.Dokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10
30、.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.因其它等原因，不能全部发布。此为样本文件，如需更多交流：2657467977 微信：STD7879www.file123.top Qualitts Management Centerim Verband der Automobilindustrie6 Part 7Process Audit Production Equipment Product realization process/single-piece productionVolume 6 Part 7 Process Audit-Production Equipment3rd revised edition,May 2020Quality Management in the Automotive IndustryDokument wurde bereitgestellt vom VDA-QMC Internetportal am 01.10.2020 um 08:17Nur zur internen Verwendung fr ZF Friedrichshafen AG bestimmt.
