1、1,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,2,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and
2、 Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern
3、Resolution Develop Product Quality Timing Plan,3,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team
4、CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark Data Product/Process Ass
5、umptionsProduct Reliability StudiesCustomer Inputs,INPUT,4,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Tea
6、m-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark Data Product/P
7、rocess AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Quality GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManagement Support,INPUT,OUTPUT,5,APQP PROCESS FLOW,
8、Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and Suppl
9、iersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark Data Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReli
10、ability and Quality GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManagement Support,Design Failure Mode and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDe
11、sign ReviewsPrototype Build Control PlanEngineering Drawings (Including Math Data)Engineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipment, Tooling and Facilities RequirementsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Fe
12、asibility Commitment and Management Support,INPUT,INPUT,OUTPUT,OUTPUT,6,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the Scope
13、Establish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark D
14、ata Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Quality GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManagement Support,Design Failure Mode
15、and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDesign ReviewsPrototype Build Control PlanEngineering Drawings (Including Math Data)Engineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipment, Tooling and Facilities Requirem
16、entsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Feasibility Commitment and Management Support,Packaging StandardsProduct/Process Quality System ReviewProcess Flow ChartFloor Plan LayoutCharacteristics MatrixProcess Failure Mode and Effects Analysis (PFMEA)Pre-
17、Launch Control PlanProcess InstructionsMeasurement Systems Analysis PlanPreliminary Process Capability Study PlanPackaging SpecificationsManagement Support,INPUT,INPUT,INPUT,OUTPUT,OUTPUT,OUTPUT,7,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and P
18、rocess Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Re
19、solution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark Data Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Quality GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPr
20、eliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManagement Support,Design Failure Mode and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDesign ReviewsPrototype Build Control PlanEngineering Drawings (Including Math Data)Eng
21、ineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipment, Tooling and Facilities RequirementsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Feasibility Commitment and Management Support,Packaging StandardsProduct/Process Qualit
22、y System ReviewProcess Flow ChartFloor Plan LayoutCharacteristics MatrixProcess Failure Mode and Effects Analysis (PFMEA)Pre-Launch Control PlanProcess InstructionsMeasurement Systems Analysis PlanPreliminary Process Capability Study PlanPackaging SpecificationsManagement Support,Production Trial Ru
23、nMeasurement Systems EvaluationPreliminary Process Capability StudyProduction Part ApprovalProduction Validation TestingPackaging EvaluationProduction Control PlanQuality Planning Sign-Off and Management Support,INPUT,INPUT,INPUT,INPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,8,APQP PROCESS FLOW,Prepare for APQP
24、,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Si
25、multaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark Data Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Qual
26、ity GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManagement Support,Design Failure Mode and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDesign ReviewsProt
27、otype Build Control PlanEngineering Drawings (Including Math Data)Engineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipment, Tooling and Facilities RequirementsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Feasibility Commit
28、ment and Management Support,Packaging StandardsProduct/Process Quality System ReviewProcess Flow ChartFloor Plan LayoutCharacteristics MatrixProcess Failure Mode and Effects Analysis (PFMEA)Pre-Launch Control PlanProcess InstructionsMeasurement Systems Analysis PlanPreliminary Process Capability Stu
29、dy PlanPackaging SpecificationsManagement Support,Production Trial RunMeasurement Systems EvaluationPreliminary Process Capability StudyProduction Part ApprovalProduction Validation TestingPackaging EvaluationProduction Control PlanQuality Planning Sign-Off and Management Support,Reduced VariationCu
30、stomer SatisfactionDelivery and Service,INPUT,INPUT,INPUT,INPUT,INPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,9,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Actio
31、n,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing
32、StrategyProduct/Process Benchmark Data Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Quality GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanMana
33、gement Support,Design Failure Mode and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDesign ReviewsPrototype Build Control PlanEngineering Drawings (Including Math Data)Engineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipme
34、nt, Tooling and Facilities RequirementsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Feasibility Commitment and Management Support,Packaging StandardsProduct/Process Quality System ReviewProcess Flow ChartFloor Plan LayoutCharacteristics MatrixProcess Failure Mo
35、de and Effects Analysis (PFMEA)Pre-Launch Control PlanProcess InstructionsMeasurement Systems Analysis PlanPreliminary Process Capability Study PlanPackaging SpecificationsManagement Support,Production Trial RunMeasurement Systems EvaluationPreliminary Process Capability StudyProduction Part Approva
36、lProduction Validation TestingPackaging EvaluationProduction Control PlanQuality Planning Sign-Off and Management Support,Reduced VariationCustomer SatisfactionDelivery and Service,INPUT,INPUT,INPUT,INPUT,INPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,FMEA,10,APQP PROCESS FLOW,Prepare for APQP,Plan and De
37、fine Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous E
38、ngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing StrategyProduct/Process Benchmark Data Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Quality GoalsPre
39、liminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManagement Support,Design Failure Mode and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDesign ReviewsPrototype Build
40、Control PlanEngineering Drawings (Including Math Data)Engineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipment, Tooling and Facilities RequirementsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Feasibility Commitment and Man
41、agement Support,Packaging StandardsProduct/Process Quality System ReviewProcess Flow ChartFloor Plan LayoutCharacteristics MatrixProcess Failure Mode and Effects Analysis (PFMEA)Pre-Launch Control PlanProcess InstructionsMeasurement Systems Analysis PlanPreliminary Process Capability Study PlanPacka
42、ging SpecificationsManagement Support,Production Trial RunMeasurement Systems EvaluationPreliminary Process Capability StudyProduction Part ApprovalProduction Validation TestingPackaging EvaluationProduction Control PlanQuality Planning Sign-Off and Management Support,Reduced VariationCustomer Satis
43、factionDelivery and Service,INPUT,INPUT,INPUT,INPUT,INPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,FMEA,APQP,11,APQP PROCESS FLOW,Prepare for APQP,Plan and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action
44、,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,Voice of the CustomerBusiness Plan/Marketing S
45、trategyProduct/Process Benchmark Data Product/Process AssumptionsProduct Reliability StudiesCustomer Inputs,Design GoalsReliability and Quality GoalsPreliminary Bill of MaterialPreliminary Process Flow ChartPreliminary Listing of Special Product and Process CharacteristicsProduct Assurance PlanManag
46、ement Support,Design Failure Mode and Effects Analysis (DFMEA)Design for Manufacturability and AssemblyDesign VerificationDesign ReviewsPrototype Build Control PlanEngineering Drawings (Including Math Data)Engineering SpecificationsMaterial SpecificationsDrawing and Specification ChangesNew Equipmen
47、t, Tooling and Facilities RequirementsSpecial Product and Process CharacteristicsGages/Testing Equipment RequirementsTeam Feasibility Commitment and Management Support,Packaging StandardsProduct/Process Quality System ReviewProcess Flow ChartFloor Plan LayoutCharacteristics MatrixProcess Failure Mod
48、e and Effects Analysis (PFMEA)Pre-Launch Control PlanProcess InstructionsMeasurement Systems Analysis PlanPreliminary Process Capability Study PlanPackaging SpecificationsManagement Support,Production Trial RunMeasurement Systems EvaluationPreliminary Process Capability StudyProduction Part Approval
49、Production Validation TestingPackaging EvaluationProduction Control PlanQuality Planning Sign-Off and Management Support,Reduced VariationCustomer SatisfactionDelivery and Service,INPUT,INPUT,INPUT,INPUT,INPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,OUTPUT,FMEA,APQP,SPC,12,APQP PROCESS FLOW,Prepare for APQP,Pla
50、n and Define Program,Product Design and Development,Product and Process Validation,Process Design and Development,Feedback, Assessment and Corrective Action,Organize the TeamDefine the ScopeEstablish Team-to-Team CommunicationProvide Core Tools TrainingInvolve Customers and SuppliersImplement Simultaneous EngineeringDevelop Control Plan FormatDecide on Concern Resolution Develop Product Quality Timing Plan,
