1、1,德国蔡司先进测量技术之旅 The tour of ZEISS advanced metrology,卡尔蔡司(上海)管理有限公司 Carl Zeiss Shanghai Co., Ltd,2,所有测量任务,一个家族 ZEISS O-INSPECTAll Tasks. One Family. ZEISS O-INSPECT,3,O-INSPECT 作为复合式测量机,集成光学及接触式连续扫描多测头,与多台专用测量仪相较,此多功能一体机却可确保完整全面的三维测量、更低不确定度及更少检测时间,实现更低的资本支出及使用成本O-INSPECT as Multi-sensor CMM combine o
2、ptical and tactile sensors, full functionalities in one single system, ensure completed measurement with lower uncertainty and less inspection time, compared with multiple specialized measuring systems. O-INSPECT will achieve lower capital expense and lower operating costs.,全功能触手可及实现可靠量测Have all opt
3、ions at your fingertips to measure reliably,O-INSPECT 322 CFS,O-INSPECT 322,12dm,12dm,60dm,144dm,O-INSPECT 543 CFS,O-INSPECT 863 CFS,39.9 T+ VAST XXT 6.62 T+ Rack 1.1T =Sum.: 47.62 T(+ 4.4%PL 10/2014)Anonym production,44.9 T+ VAST XXT 6.62 T+ Rack 1.1T =Sum.: 52.62 TOrder related production (ZKB),69
4、.9 T+ VAST XXT 6.62 T+ Rack 1.1T =Sum.: 77.62 TOrder related production (ZKB),89.9 T+ VAST XXT 6.62 T+ Rack 1.1T =Sum.: 97.62 TOrder related production (ZKB),CFS=Chromatic Focus Sensor,4,O-INSPECT 家族O-INSPECT family at IMT visual line,5,更大测量范围实现更多可能 More possibilities with larger measuring volume,测量
5、范围增加 46% 46% larger for measuring volume.,6,全球首发 - ZEISS O-INSPECT 543 World debut ZEISS O-INSPECT 543,ZEISS O-INSPECT的灵活性使得其成为医疗技术、塑料技术、电子及精密工程领域的理想解决方案The flexibility of ZEISS O-INSPECT makes it the ideal solution for inspection jobs in the medical technology, plastics technology, electronics and
6、precision engineering industries,7,高可靠性三维及宽温测量技术 3D & TVA with minimal uncertainty,O-INSPECT 提供符合ISO标准,18-30C宽温条件下的高可靠性三维精度O-INSPECT delivers reliable 3D accuracy compliant with ISO standards at a temperature range of 18-30C.,O-INSPECT 543Measuring range 5/4/3E0 from 1.6 m,O-INSPECT 322Measuring ran
7、ge 3/2/2E0 from 1.6 m,Productivity,Flexibility,Integrated Base with passive damping systemWorkpiece temperature sensorTVA (temperature variability accuracy) 18 - 30CIntegrated control panel holding railSustainability due to retrofit of CFS and/or RT,Confidence,Scanning Sensors VAST XXT TL1 or TL3 NE
8、WAll Specs. in acc. to ISO 10360 (1D, 2D, 3D tactile and optical)Runs also with CALYPSO (more than 20.000 Installations),Double measuring volume (based on O-I 442)Integrated temperature interface NEWDifferent Palettes optional with temperature interface NEWMeasuring volume illumination,O-INSPECT 543
9、 超越三坐标的测量机Offer more than only a CMM,Panel holder,Demo palette with integrated workpiece temperature interface,9,O-INSPECT 543 超越三坐标的测量机Offer more than only a CMM,改善在哪? What we improve?,11,大视场,高图像质量 - ZEISS Discovery. V12 Large visual field, high image definition ZEISS Discovery. V12,与常规镜头相较,提供四倍更大的
10、视场,有效缩少测量时间Compared to standard lenses, it provides a 4x larger visual field,The result: reduced measuring time.,与常规镜头相较,即便于镜头周边区域亦可确保极佳图像质量,实现出色的精度Compared to standard lenses, it provides very good image definition also in the peripheral zones. The result: excellent accuracy.,PATENTED,12,收益 Benefit
11、s,特征 Attribute,切向触测及螺旋扫描Tangential probing & helix scanning,价值 Value,优势Advantage,更早获取测量结果及检测更多工件Measuring results available earlier & more parts can be inspected,独特亮点USP,缩减测量时间及获取更高扫描数据量工具Tools for reduce the measuring time and get a higher data rate of scanning points,领航者测量技术之切向触测及螺旋扫描VAST navigato
12、r Tangential probing & helix scanning,13,领航者测量技术之扫描专家系统VAST navigator - Scanning expert system,收益 Benefits,特征 Attribute,扫描专家系统Scanning expert system,价值 Value,优势Advantage,无需考虑扫描速度设置,软件自动处理No-time consideration of scanning speed, the software handles is by its own,独特亮点USP,自动定义扫描速度Automatic determinati
13、on of scanning speed,14,领航者测量技术之动态探针校准VAST navigator - Scanning expert system,收益 Benefits,特征 Attribute,动态探针校准及离心力补偿Dynamic styli calibration & centrifugal force compensation,价值 Value,优势Advantage,提高精确性Increase accuracy,探针弯曲修正,尤适用于超长探针Compensation for stylus bending, particularly effective with extrem
14、ely long styli,独特亮点USP,扫描速度Scan speed mm/s,直径偏差值 Diameter deviation m,未采用VAST navigator的测量机采用VAST navigator的测量机,15,提高坐标测量机生产力的领航者测量技术 - ZEISS VAST navigatorIncrease productivity of measuring machine ZEISS VAST navigator,借助于VAST navigator测量技术,于宝马汽车某项目四缸发动机缸体测量中,将约五十个特征的测量周期由29分钟大幅缩减至11分钟之内,其整体测量效率提升超
15、过百分之六十4 cylinder block measuring program containing approximately 50 measured features, such as cylinders and bores, lowered the cycle time from29 to 11 minutes, a reduction of more than 60%. (Innovation 7),16,+,=,.,提高坐标测量机生产力的领航者测量技术 - ZEISS VAST navigatorIncrease productivity of measuring machine
16、ZEISS VAST navigator,Source: Internet,17,提高坐标测量机生产力的领航者测量技术 - ZEISS VAST navigatorIncrease productivity of measuring machine ZEISS VAST navigator,18,收益 Benefits,特征 Attribute,快速探针更换QuickChange,价值 Value,优势Advantage,标准配置Standard,优化及更快的主动式测头探针更换 optimized and much quicker exchange of probes with Active
17、Sensors探针更换时间由33秒缩减至13秒(- 60%) 33 Seconds versus 13 Seconds (-60%),更高效及更佳的测量产能、过程质量、成本节省High efficiency & productivity,process quality,cost saving,飞翔扫描FlyScan,高性能测量技术将测量产能提升至更高层次 ZEISS VAST performanceVAST performance increase the productivity to higher level,使用主动式测力连接间隔障碍 Using active force control
18、 to bridge the gap 无间隔连续扫描 Uninterrupted Scanning,19,小型壳体Small housing,中型壳体Middle housing,大型壳体Large housing,24-29 % 时间节省,19-29 % 时间节省,26-36 % 时间节省,30-35 % 时间节省,25-30 % 时间节省,35-45 % 时间节省,VAST navigator,VAST navigator + VAST performance,工件 workpiece,探针组结构 Stylus system,高性能测量技术及领航者测量技术将测量产能提升至更高层次ZEISS
19、 VAST navigator + VAST performance,20,革新性的能源效率优化 - ZEISS AirSaverInnovation reduces compressed air consumption ZEISS AirSaver,平均节省潜能Average saving potential,AirSaver 成本节省(夜晚及周末)Cost efficiency of AirSaver (nights & weekend),1 shift operation,2 shift operation,3 shift operation,No weekend,Incl. weeke
20、nd,21,革新性的的多功能优化 - ZEISS MASSInnovation full functionalities optimization ZEISS MASS,VAST gold,VAST XTR gold,VAST XXT,ViScan,LineScan,多测头平台技术满足多方面测量要求,降低仪器投资及成本MASS: One metrology system for wide variety of applications, reduce the device investment & cost,22,超长探针测量 ZEISS ThermoFit XLThermoFit XL do
21、uble sided 1200 mm,收益 Benefits,特征 Attribute,使用ThermoFit XL加长杆Use of ThermoFit XL extensions,价值 Value,优势Advantage,深孔测量及连续扫描Measure deep boreholes, also with scanning!,独特亮点USP,双侧可接长达1200mm探针Use of two-sided styli up to 1200 mm possible,23,METROTOM,系统配备METROTOM CAA、高速扫描、高精度转台及机械系统、快捷校准方案、图像处理技术、安全防护系统、
22、玻璃陶瓷光栅尺及热力学概念等独到的蔡司技术,确保产品长期极佳的质量及出色的测量精度满足广泛的无损分析及测量应用,全面的检测功能,有效提高产品质量、缩短开发及上市时间非破坏性内外可视化检测,实现测量机与工业CT的完美结合,解决传统难触测位置或内部尺寸的精确量测超过九十年的测量技术及专家经验,PTB认证测量软件平台CALYPSO,简捷、极佳的操作友好性及精确的算法,兼顾内外几何量尺寸测量领域,产品质量及创新享誉全球,逆向工程 数模比对 缺陷分析 尺寸测量 厚度分析 实际值比对 装配分析,X射线断层扫描测量技术 - ZEISS METROTOM X-ray computed tomography m
23、easurement. ZEISS METROTOM,24,快速定义元素,最大化减少点击次数,提高编程效率无需重复选择,快速调用子程序定义常用功能界面,展现易用性及提升编程效率一键式输出选定特性的图形报告点击测量报告要素直接定位程序中相应特性并编辑,极大提升编程及程序优化效率支持触屏式操作,定义常用功能界面,展现易用性及提升编程效率自动元素排序功能,缩短程序运行路径及程序运行时间,可视化测量技术 - ZEISS CALYPSO 2014 Visual metrology.,25,多功能一体方案 - ZEISS O-INSPECT Full functionalities all in one
24、ZEISS O-INSPECT,26,成功典范 - ZEISS CONTURA 9/12/8 RDS A success story. ZEISS CONTURA 9/12/8 RDS,27,精确及更高性能 - ZEISS ACCURA 9/12/8 Precision & more performance. ZEISS ACCURA 9/12/8,28,小体形,高精准 - ZEISS MICURA VAST XT Small in stature, high accuracy ZEISS MICURA VAST XT,29,绝佳的精度与重复性 - ZEISS PRISMO navigator 9/15/7 Excellent accuracy & repeatability. ZEISS PRISMO navigator 9/15/7,30,生产中的精准测量 - ZEISS DuraMax Accurate measurement in production ZEISS DuraMax,31,X射线断层扫描测量技术 - ZEISS METROTOM X-ray computed tomography measurement. ZEISS METROTOM,1,2,3,4,5,6,7,8,33,这一刻,您不仅获知了问题所在, 更得到了专业的解决方案。 蔡司,成就这一刻。,