1、【产品包装设计作业指导书】【Product Packing Design Work Instruction】Code部门/岗位Department / Position份数Qty管制正本Controlled Document 管制副本Controlled Copy电子版Electrical Copy01总经理General Manager02管理者代表MR03副总经理Deputy General Manager04文控中心Document Control Center1 05行政人事HR可浏览Reading Free文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品
2、包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 2/1406质量Quality 07工程Engineering08采购Purchasing 09生产Production 10市场Marketing11财务Accountant12研发R5.程序Procedures5.1 产品包装设计原则Principles of product packing design 5.1.1 满足客户要求 Meeting requirements of customter所有包装设计,特别是每箱的装箱数量,必须满足客户要求,在没有征得客户同
3、意下,不可私自作有关改动。如发现客户要求有较大问题时可同客户交流后由客户定夺。 All packaging design, in particular the quantity of cases per carton, must meet customer requirements. Without the consent of the customer, packing method cannot be changed. If there is a big problem in requirements of customers, communicate with customers, an
4、d decide by customers.5.1.2 低成本原则 Low Cost Principles文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 6/14包装设计时要做到成本最低,效果最好。When designing the packing, use the lowest cost, and achieve the best results.5.1.3 安全原则 Safety Principles设计包装时必须充分考虑包装材料对所
5、包装产品的安全性影响,不致因正常的运输、振动、承载等外界作用致使包装失败。例如对于光洁度要求较高产品的表面要用保护膜加以保护,如玻璃表面、透明塑料表面、易刮花的五金表面,如产品之间摩擦碰撞会导致产品损坏的需要隔离包装,如产品易碎需要有隔离层等。 When designing the packaging,the packaging material s impact on the safety of packaging products must be considered, avoid packing damage because of normal transport, vibration,
6、 bearing and other external effects. For example, the product have high surface requirements must use protective film, such as surface of glass , surface of transparent plastic, and surface of the metal that easy to be scratched. If the friction between products will lead the product damage, product
7、s need isolated packing. If product is fragile, a isolation layer is necessary.5.1.4 体积最小原则 Smallest principle为了节省运输成本, 保证产品易便携、易搬运,故在进行包装设计时须从包装方法上考虑,尽量使包装体积最小。 In order to save the transportation cost, ensure the product is easy to carry, the packaging design should be considered from the packagin
8、g method, as far as possible to minimize the size of the packaging.5.1.5 易装易取原则 Easy dismantling principle包装设计时要考虑作业者在装箱和拆箱时便捷、流畅,不要因设计缺陷而致使作业者很难操作。Packaging design should consider convenience and fluency of boxing and unboxing, dont due to the design defects, cause the operator is difficult to oper
9、ate. 5.1.6 重量、数量适中原则 Weight and quantity moderate principle一般每箱产品的总重量应在 20kg 以下以搬运工可搬运为原则。装箱数量按客人要求执行,若客人没有要求则每箱所装产品的数量一般为打数或其倍数 如 6、12、24 、48 等,也可以是 10 的倍数,如 10、20、50 等,以方便计算。Generally, the total weight of each case should be below 20kg according to the principle that porter can carry. Packing quan
10、tity should meet the requirements of the customer, if the customer is not required, quantity of products in each box is generally one文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 7/14dozen or its multiple, for example 6, 12, 24, 48, also can be
11、 multiples of 10, such as 10, 20, 50, to facilitate the calculation.5.1.7 重心最低原则 Lowest center of gravity principle在进行包装设计时,要使整箱的重心最低,以增加稳定性。 In the packaging design, make the FCL lowest center of gravity, in order to increase the stability .5.1.8 包装箱外形设计合理Reasonable packaging box design为保证结构刚性包装箱长、
12、宽之比建议不大于 2.5:1,高、宽之比不大于 2:1 并不小于 0.15:1。 In order to ensure the rigid structure of packaging box, length and width ratio is not more than 2.5:1, high and wide ratio is not more than 2:1 and not less than 0.15:1.5.2 产品包装方式 Product packing method根据产品包装要求及产品的特点,选择合适的包装方式;According to the requirements o
13、f product packaging and the characteristics of the product, select a appropriate packaging method;5.2.1 木箱包装 Packed in wooden cases一般情况下,当所包装的产品很重(本身很重或数量很多导致很重),工人无法或不宜徒手搬运时可采用木箱包装。木箱通常情况下采用胶合板或熏蒸原木制作。 Generally, when the product is very heavy (itself is very heavy or quantity is large), workers ca
14、n not or should not be able to use manual handling, wooden packing can be used. Wooden boxes are usually made of plywood or log fumigation.5.2.2 纸箱包装 Packed in paper cases当可采用纸箱包装时,优先选择纸箱包装。纸箱包装又可分为以下几种方式 When the carton packaging can be used, the priority choice is carton packaging. Carton packagin
15、g can be divided into the following several ways 文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 8/14a. 纸箱包装:将产品直接放入纸箱内。 Carton packaging: Put products directly into the cartonb. 纸箱+内盒包装:将产品放入内盒内然后再放入纸箱内。Carton + inner box packing: put the produc
16、t into the inner box and then put it in the box. c. 纸箱+型纸包装:将产品直接放入纸箱并根据需要在相应位置放入成型纸板,固定产品在纸箱内的位置。 Carton + molding board packaging: Put the products directly into the carton and according to the requirements to put the molding board in the appropriate position, fix the location of the products in t
17、he box.不论采用哪种包装方式必须对产品做好防潮处理,一般情况下可用 PE 膜/PE 袋、珍珠棉、气泡袋等材料对产品的外围进行包装保护。对于含电子元件的产品为了使包装内空气干燥可使用硅胶等吸湿干燥。 No matter which kind of packing, treatment for moisturing must be good, in general, use PE film /PE bag, pearl cotton, bubble bags and other materials for the protection of the products outer packag
18、ing. For the product containing electronic components, in order to make the packaging air dry, use silica gel and others to absorb moisture and dry.5.3 标签要求 Labeling requirements标签设计一般要根据客户的要求来确定,可直接印在箱体侧面四面或打印出来贴在箱体侧面四面。标签设计主要考虑以下几方面的内容:订单号码、产品型号 、装箱数量、整箱净重、整箱毛重、外箱尺寸、 产品产地、防潮防水易碎防倒置标志等。 Label desig
19、n in general is determined according to customers requirements, can be printed directly on the side of the box or printed out and put on the side of the box. Box label design mainly consider the following several aspects of content: purchase order number, product type, packing number, FCL net, FCL g
20、ross weight, carton size, product origin, waterproof , moisture proof ,fragile and anti inversion indicated.5.4 产品包装设计 Product packaging design 5.4.1 木箱包装 Wooden box packing木箱一般采用胶合板或熏蒸原木为材料制作木箱的总高度不操过 1.1 米木箱至少其中一个方向的尺寸长或宽不能超过 1.1 米.Wooden box is generally used plywood or fumigation wood, the total
21、 height of the box is not more than 1.1 meters, at least in one direction or width can not be more than 1.1 meters.5.4.2 纸箱包装Paper case packing根据产品的包装要求选择合适的纸板及纸箱。当选择纸箱的规格时,要充分考虑到所包装产品的实际情况,合适的装箱方式,尽量选择合适的箱规,避免产品装箱后纸箱过与空或太小,从而影响纸箱的总体承重强度。文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Pro
22、duct Packing Design Work Instruction 页码 9/14According to the requirements of the product packaging , choose the appropriate carton. When choosing carton specifications, it is necessary to give full consideration to the actual situation of the packaging products, the suitable packing method, try to c
23、hoose suitable box, avoid packing empty or too small, thus affect overall bearing strength of the carton.5.4.3 包装方案验证 Package verification不管采用哪一种方式的包装,产品的包装方案一定要通过事先验证。通过实际或相似产品的摆放,从而确定相关包材的具体规格。必要时,还需要制作样箱来进一步验证。采用木箱包装时,一般要做震动测试,采用纸箱包装时,一般要做跌落测试,跌落测试标准如下:No matter choose which kind of packaging met
24、hod, the packaging method of the product must be verified prior. Through put the actual or similar product, choose the specific specifications of the package. If necessary, make sample cases to further verify. When using wooden boxes, need to do vibration test, when using carton packaging, need to d
25、o drop test, drop test standards are as follows: 5.4.4 产品包装方案制定 Product packaging solutions 根据实际验证的结果,编制正确的产品包装规范,且对产品不同的包装方式必须有一一对应的包装方案。该包装方案里需明确说明产品的包装方法,必要时,需要配置相应的图档辅助说明。包装方案里需有明确的包材清单表,主要包含包材规格、数量、材料等。 According to the results of the actual verification, prepare the correct product packaging s
26、pecifications, and different packaging methods of product must have a corresponding packaging plan. The packing plan needs to be clearly stated in the product packaging method, when necessary, it is necessary to configure the appropriate drawing assistant. In the packing plan, there should be a clea
27、r list of packaging materials, including the specification, quantity, material, etc5.5 其他包装设计要求 Other packaging design requirements文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 10/145.5.1 包装过程中要确保箱内容量充实,包装完后纸箱不能鼓起或塌陷。In the process of packing,
28、ensure that the box is full, the box can not be bulging or collapsed after the packing.5.5.2 在产品装箱过程中,当产品不能将纸箱填充完整或纸箱存在塌陷的可能时,需在纸箱内填充适合的填充物,如纸皮,珍珠棉等。In the process of packing, when products can not fill-ups the carton, and collapse may exist, fill the filler in cartons, such as cardboard, pearl cott
29、on.5.5.3 对特殊的产品,易碎、易变形或客人有特殊要求,需要用珍珠棉或其他辅材对产品周边做适当的防护。The special products, friable, easy deformation or guests have special requirements, pearl cotton or other auxiliary should be used as peripheral to protect.5.5.4 根据实际情况及时对产品的包装方案进行更新,并通知相关部门。 Update the product packaging plan timely according to
30、 the actual situation and notify the relevant departments.文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 11/14有人问我,爱情是什么?我不知道,也无从回答,我只知道,为了遇到那个人,我等待了很多年,甚至快要忘了自己到底寻找的是什么?是心灵的寄托还是真实的感受,我不知道,也不在乎,我执着于这份寻觅,我也不怕世事沧桑,更不怕容颜老去,哪怕还有一丝微弱的光,我都会朝着光芒勇敢的追逐。爱
31、情的世界里,究竟是什么样子?我曾经问了自己无数遍,我想象着,却给不出任何答案。我只知道: 我要遇见你,我渴望见到你 ,我要把全部的爱给予你!我为什么如此渴望爱情?因为我相信我们的爱情早已命中注定。都说,住在爱情世界里的人会变傻,她的欢喜和忧愁都会牵动着你的心,她哭了,你会心疼不已;她高兴,你会开心一整天。你会无时无刻的关注她的喜怒哀乐,第一时间回复她的消息,只要有时间 ,你的脑海里都是她的影子,为了让她开心快乐,做什么都是值得的。从此,你的世界里最重要的人就变成了她。有时候,你们也会吵架,可你从来不生气,因为你爱她,换作别人你会置之不理,而她的一句玩笑话你都会深思半天,到底是自己哪里做的不够好
32、。因为你怕她生气,怕她伤身,怕她不够幸福,你只想把全世界的爱都给她,这样的吵架让你更心疼、更深爱她。而他也和你一样,小心翼翼的呵护你们的爱情,都愿意为对方付出,都愿意对方是那个被爱多一点的人。爱情的世界里,没有对与错,只有爱与被爱,两个人都想多爱对方一点点 ,都想做那个爱的最深的人 ,她会把你放在心底,让你聆听她想你时的心跳,让你感受连呼吸的空气都有你的味道。有人说,爱情有保鲜期,哪怕两个深爱的人,也逃不了魔咒。还有人说,男人比女人更容易动情,也更容易放弃爱情,甚至移情别恋 ,而我却笃定爱情的世界里只有你和我 .还记得吗?你曾经无数次问我,什么时候去看你,而我何尝不想时刻在你身边!或许我们的爱
33、情就是适合天南海北各居一方,也许这才是我们爱情保鲜的秘籍,静静的欣赏,悄悄的守望,深深的爱着 .文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 12/14最美的爱情莫过于,一起漫步夕阳西下,看岁月写满人世繁华,一起欣赏落日余晖,听时光吟唱岁月静好。有人问我,爱情是什么?我不知道,也无从回答,我只知道,为了遇到那个人,我等待了很多年,甚至快要忘了自己到底寻找的是什么?是心灵的寄托还是真实的感受,我不知道,也不在乎,我执着于这份寻觅,我也不怕世
34、事沧桑,更不怕容颜老去,哪怕还有一丝微弱的光,我都会朝着光芒勇敢的追逐。爱情的世界里,究竟是什么样子?我曾经问了自己无数遍,我想象着,却给不出任何答案。我只知道: 我要遇见你,我渴望见到你 ,我要把全部的爱给予你!我为什么如此渴望爱情?因为我相信我们的爱情早已命中注定。都说,住在爱情世界里的人会变傻,她的欢喜和忧愁都会牵动着你的心,她哭了,你会心疼不已;她高兴,你会开心一整天。你会无时无刻的关注她的喜怒哀乐,第一时间回复她的消息,只要有时间 ,你的脑海里都是她的影子,为了让她开心快乐,做什么都是值得的。从此,你的世界里最重要的人就变成了她。有时候,你们也会吵架,可你从来不生气,因为你爱她,换作
35、别人你会置之不理,而她的一句玩笑话你都会深思半天,到底是自己哪里做的不够好。因为你怕她生气,怕她伤身,怕她不够幸福,你只想把全世界的爱都给她,这样的吵架让你更心疼、更深爱她。而他也和你一样,小心翼翼的呵护你们的爱情,都愿意为对方付出,都愿意对方是那个被爱多一点的人。爱情的世界里,没有对与错,只有爱与被爱,两个人都想多爱对方一点点 ,都想做那个爱的最深的人 ,她会把你放在心底,让你聆听她想你时的心跳,让你感受连呼吸的空气都有你的味道。有人说,爱情有保鲜期,哪怕两个深爱的人,也逃不了魔咒。还有人说,男人比女人更容易动情,也更容易放弃爱情,甚至移情别恋 ,而我却笃定爱情的世界里只有你和我 .还记得吗
36、?你曾经无数次问我,什么时候去看你,而我何尝不想时刻在你身边!或许我们的爱情就是适合天南海北各居一方,也许这才是我们爱情保鲜的秘籍,静静的欣赏,悄悄的守望,深深的爱着 .最美的爱情莫过于,一起漫步夕阳西下,看岁月写满人世繁华,一起欣赏落日余晖,听时光吟唱岁月静好。文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 13/14文件编号 JS-OD12-03版本 A0日期 2016.2.1文件名称:【产品包装设计作业指导书】Doc. No.: Product Packing Design Work Instruction 页码 14/14