1、1,August 02, BRC-SE/PMT1, Ch. 3.0,Welcome to the presentation,The speaker:,2,August 02, BRC-SE/PMT1, Ch. 3.0,System structure in 19“ rack technology Everything accessible from front side Easy change of components,System overview part 1,System with up to 40 spindles,Spindle cable up to 100m Flexibili
2、ty in plant floor design,Software-update via PC Fast and economical solution,3,August 02, BRC-SE/PMT1, Ch. 3.0,System Overview part 2,4,August 02, BRC-SE/PMT1, Ch. 3.0,Cable design based on handheld requirements High durability in robotic applications and cable trays,System overview,Single cable sol
3、ution from spindle to controller Reduced interfaces Improved system security Easy installation Easy and fast exchange of components,Metal plugs Excellent protection against EMI Safe plug connection,5,August 02, BRC-SE/PMT1, Ch. 3.0,Data transmission via BUS up to 100m High data transmission security
4、 High flexibility regarding floorspace,Nutrunner spindle,Modular spindle design Fast change of components,Output drives and gear boxes from System 200Very reliable components,IP 54 (protection) High availability and durability,Permanent tested for 1 million cycles High reliability and availability,6
5、,August 02, BRC-SE/PMT1, Ch. 3.0,Performance quality Safe and high endurance,Encapsulated Maintenance free,Small buildSmall centre to centredistances possible,Output drives,Easy flange connection Quick change,Standard tool holder Use of standard sockets,7,August 02, BRC-SE/PMT1, Ch. 3.0,Offset outpu
6、t drive with integrated transducer,Torque ranges( 20-95 % from nominal torque ),Size 3: 3VMC017 3.5 - 16 Nm 3VMC035 7 - 33 Nm 3VMC060 12 - 57 Nm,Size 4: 4VMC150 30 - 143 Nm 4VMC210 42 - 200 Nm 4VMC360 72 - 342 Nm,8,August 02, BRC-SE/PMT1, Ch. 3.0,Offset output drive with integrated transducer,(easy
7、to replace),Torque measurement directly on screw High process reliability,9,August 02, BRC-SE/PMT1, Ch. 3.0,Action measurement transducerDirect measurement on the drive shaft Non-contact transfer of measured values (telemetry) - Maintenance-free - Interference-resistant High torque precision Up to 1
8、00% overload capacity without permanent damage Robust, high stability,Torque transducerResistance strain gauge principle,High resolution (0.25) Direction of rotation recognition Not sensitive to - Electromagnetic interference - Ferromagnetic fields Resistant to harsh environments due to IP54,Torque
9、transduceroptical sensor,-processor controlled system,Self-recognition incl. all relevant parameters Complete preparation of measured values of T/A and gradient Independent measuring device with the highest possible inherent reliability Interference-resistant transmission of measured values with CAN
10、 bus up to 100 m without additional amplification,Offset output drive with integrated transducer,10,August 02, BRC-SE/PMT1, Ch. 3.0,Firmware by means of Flashmemory Update via control unit,Torque transducer,Proven eddy-current principle Action transducer Touch free Maintenance free,Integrated cycle
11、counter Easy detection of calibration cycles,Direct evaluation of torque, angle of-turn and gradient Close loop measurement, independent from controller,11,August 02, BRC-SE/PMT1, Ch. 3.0,Measurement transducer,Action measurement transducerDirect measurement on the drive shaft Non-contact transfer o
12、f measured values (telemetry) - Maintenance-free - Interference-resistant High repetitive precision Up to 100% overload capacity without permanent damage Robust, high stability,Torque transducerEddy current principle,High resolution (0.25) Direction of rotation recognition Not sensitive to - Electro
13、magnetic interference - Ferromagnetic fields Resistant to harsh environments due to IP54,Torque transduceroptical sensor,-processor controlled system,Self-recognition incl. all relevant parameters Complete preparation of measured values of T/A and gradient Independent measuring device with the highe
14、st possible inherent reliability Interference-resistant transmission of measured values with CAN bus up to 100 m without additional amplification,12,August 02, BRC-SE/PMT1, Ch. 3.0,Measuring transducer,Zero-point monitoring The measuring system zero-point is checked before each tightening process.OK
15、 Tightening process is startedTest NOK Measuring transducer reports a system error, tightening process is not started,Protection from overheating A temperature sensor is integrated in the measuring transducer. This sensor is constantly evaluated. Should the permitted operating temperature be exceede
16、d, the measuring transducer reports this as system error. No more new tightening processes are started.,Calibration monitoring The measuring system is checked for operability before each tightening process. In addition, the measuring bridge is detuned according to definition.OK Tightening process is
17、 startedTest NOK Measuring transducer reports a system error, tightening process is not started,Protection from mechanical overload In order to protect the measuring transducer from mechanical overload, the measuring transducer transmits a system error to the control unit when the maximum operative
18、range is exceeded. This leads to the premature completion of the tightening process with an NOK evaluation.,13,August 02, BRC-SE/PMT1, Ch. 3.0,MC 300,Contacless measuring action transducer Reliable T / A determination Maintenance-free,Twin-track measurement transducer High angle resolution Direction
19、 recognitionpossible,Digital measurementtransducer transfer Reliable transfer of measurements,Sturdy construction Durable, for use inproduction areas,Plug-in installation system Fast swapping Defined installation position,14,August 02, BRC-SE/PMT1, Ch. 3.0,Long-term tested Safe and high endurance,En
20、capsulated Maintenance free,Small build Small centre to centre distances possible,Planetary gearbox,Plug-in connection Quick change,15,August 02, BRC-SE/PMT1, Ch. 3.0,EC motor drive unit,Quiet, sealed motor Comfortable workplace,Brushless motor Maintenance-free,Compact design Tight hole patterns pos
21、sible,High dynamics Tightening parameters can be reliable observed Quick changes to speed and direction of rotation,Connection cable can be plugged in directly Short downtimes when exchanging parts,16,August 02, BRC-SE/PMT1, Ch. 3.0,Connection Cable,Highly flexibleUtilization of robotsUtilization of
22、 hand-held devicesMinimal bending radius: L = 10 x DDiameter of the spindle connection cable: 13 mm,Robust,Oil resistant,Non-flammable,Halogen-free,17,August 02, BRC-SE/PMT1, Ch. 3.0,One BT 300 for all systemcomponents Compact design Reduced wiring,BT 300 - Card Rack,19“ plug-in fan Excellent heat c
23、irculation,System communication with market proven BUS-systems High system-security,5 slots Up to 5 channels size 2-4 Up to 3 channels size 5,24 V DC interface for Personel protection Fan,18,August 02, BRC-SE/PMT1, Ch. 3.0,System Boxes SB301, SBH301, SB305,19,August 02, BRC-SE/PMT1, Ch. 3.0,SB305 5-
24、Channel Box,One box for all system components,Transformator integrated,Power supply380-500V, 50/60Hz,5 tightening channels w/o KE4 tightening channels with KE,Power plug on housingbottom,Dimensions W x H x D600 x 510 x 470,20,August 02, BRC-SE/PMT1, Ch. 3.0,SB301 Single Channel Box,Power supply 230V
25、, 50/60Hz,Power plug on housing bottom,Dimensions W x H x D 225 x 510 x 470,One box for all system components,One tightening channel or one KE300,21,August 02, BRC-SE/PMT1, Ch. 3.0,Digital Servo Amplifier Digital communicationwith controller,Servo Amplifier LT300,Integrated motor contactor Personel
26、security Emergency stop function Very easy and reliable,22,August 02, BRC-SE/PMT1, Ch. 3.0,Servo amplifier,Personnel safety The motor starting contactor integrated in the servo amplifier is checked for operability with each switch-on of the system (PS signal at VM). In addition, the break contact is
27、 checked for the rest position in the servo amplifier -processor before switching on the system. (This function is endorsed by the professional association - Berufsgenossen-schaft.)Test OK Servo amplifier operable Test NOK Servo amplifier system error,Protection from overheating A temperature sensor
28、 is integrated in the servo amplifier. This sensor is constantly evaluated. Should the permitted operating temperature be exceeded, the servo amplifier reports this as system error. No more new tightening processes are started.,Motor overload protection In order to protect the servo amplifier from m
29、echanical overload, the servo amplifier transmits a system error to the control unit when the maximum operative range is exceeded. This leads to the premature completion of the tightening process with an NOK evaluation.,23,August 02, BRC-SE/PMT1, Ch. 3.0,Automatic recognition of power unit, motor, t
30、ransducer Fast, easy and reliable set-up,Controller SE301 (multi channel),48 multi-stage programs up to 40 steps Flexible programming of tightening sequences Rework strategies,Firmware by means of flash memory Update via PC,Programming interface onBoard,Integrated error memory Fast error diagnostics
31、,24,August 02, BRC-SE/PMT1, Ch. 3.0,Control unit (SE),Firmware (SE programs) When the system is switched on, the SE performs a checksum test on the firmware.OK SE operableTest NOK SE system error,Programs/Applications (SE user programs)OK SE operableTest NOK SE system error,Configuration check The h
32、ardware configuration of all electronic components is checked with the programmed configuration when system is switched on.OK SE operableTest NOK SE system error,Control interface All safety-relevant control signals (e.g. CW, program pre-selection) are confirmed to the superior system with handshake
33、 signals.,25,August 02, BRC-SE/PMT1, Ch. 3.0,Tightening Controller SE302 (Single Channel),Additionally 2 free slots for interface modulesSMibs InterBus-SSMpdp Profibus DPSM24V 24V I /OSMser Serial interface,All features as the SE301,26,August 02, BRC-SE/PMT1, Ch. 3.0,Integrated sequence control 48 c
34、omplex tightening challenges achievable 8 challenges simultaneous realizable,KE300 Master,3 slots for interface modules SMibs InterBus-S + PCP SMpdp Profibus DP SMeth Ethernet SM24V 24V I /O SMser serial interface,1 serial interface RS 232 For programming, display,2 serial interfacesRS 232/20 mA and
35、 RS 232/RS422 Printer,27,August 02, BRC-SE/PMT1, Ch. 3.0,Firmware (KE programs) When the system is switched on, the KE performs a checksum test on the firmware.OK KE operableTest NOK KE system error,Communication unit (KE),Programs/Applications (KE user programs)OK KE operableTest NOK KE system erro
36、r,Configuration check The hardware configuration of all electronic components is checked with the programmed configuration when system is switched on.OK KE operableTest NOK KE system error,Control interface All safety-relevant control signals (e.g. CW, program pre-selection) are confirmed to the sup
37、erior system with handshake signals.,28,August 02, BRC-SE/PMT1, Ch. 3.0,System 300,Ethernet 10Mbit -TCP/IP,Control/ data -Interbus S -Profibus DP 24V I/O,Serial -RS 232 -RS 422 20 mA,Control/ data -Interbus S -Profibus DP 24V I/O,Communication,Ethernet 10Mbit -TCP/IP,Ethernet 10Mbit -TCP/IP,Serial -
38、RS 232 -RS 422 20 mA,PLC,PLC,PLC,X,X,X,X,29,August 02, BRC-SE/PMT1, Ch. 3.0,Systemdisplay SD301,Application Systemboxes SB301, SBH301, SB305 Mounted on the workstation Handheld,Application with SE301, SE302, SEH302 KE300,Functions Annonce result Service support / Fault analysis,Display-Properties 1/
39、4 VGA Display, Background lightening,30,August 02, BRC-SE/PMT1, Ch. 3.0,BS 300 - System Requirements,Pentium processor,Windows 95/98/NT 4.0or higher,Interface (RS232) or network connection (Ethernet) for the tightening control unit,16 MB RAM (32 recommended),Min. 20 MB hard drive space,31,August 02,
40、 BRC-SE/PMT1, Ch. 3.0,BS300 ProgrammingTightening monitoring,32,August 02, BRC-SE/PMT1, Ch. 3.0,BS300 Programmingmin./max. torquespan monitoring,33,August 02, BRC-SE/PMT1, Ch. 3.0,BS300 Programmingstick slip monitoring,34,August 02, BRC-SE/PMT1, Ch. 3.0,BS300 Configuration SE,Graphical view for chan
41、nel configuration,Electronic componentsSelf configured,Mechanical components Possibility to protocolPart numberSerial numberRatioEfficiency,35,August 02, BRC-SE/PMT1, Ch. 3.0,BS300 Table of results,StandardDefault view,AllAll available views,User defined,Selectable views,36,August 02, BRC-SE/PMT1, C
42、h. 3.0,BS300,Header All necessary data of displayed rundown,Views T / ATred / AG / A 2 out of 3 can be displayed at once,Edit mode Zoom Readout of selected curve point,37,August 02, BRC-SE/PMT1, Ch. 3.0,BS300,Header All necessary data of displayed,Views T / ATred / AG / A2 out of 3 can be displayed
43、at once,Edit mode Zoom Readout of selected curve point,38,August 02, BRC-SE/PMT1, Ch. 3.0,8-spindle handheld tightening system,39,August 02, BRC-SE/PMT1, Ch. 3.0,E,Space reduction of up to 40%,Conclusion,Improvement of availability, durability and reliability,High system security Safe data transmission Improved redundancy function Extended system checks Use of proven standard components,Higher flexibility by means of integrated sequence control,Cycle time reduction of upto 30%,40,August 02, BRC-SE/PMT1, Ch. 3.0,Thank you for your attention,E,
