1、a complete product range offering drive package solutions_g_ga complete product rangeOur mission:In Gear For Your SuccessDriven by gear technology, Hansen Transmissions Business Unit Industry fulfils the needs of its global customer base by offering them reliable mechanical power transmission soluti
2、ons for demanding industrial applications.PRODUCTS_ga complete product rangeHansen Transmissions International manufactures top quality products and offers complete drive solutions, tailored to customer needs. Our main product line is the Hansen P4 range of standardized industrial gear units. Low no
3、ise and minimum weight are merely a few of its outstanding characteristics which have also been incorporated in the Hansen P4 range of single stage gear units and the Hansen M-Series range of functional drives.Our complete portfolio of products and total drive solutions is reflected in this detailed
4、 product brochure.Torsten SchultzManaging Director Business Unit IndustryIn the late 1940s, any company producingindustrial transmission drive systems was facedwith a problem that at the time seemed insoluble. No company had succeeded in standardizing the production of gear units. Expensive, custom-
5、made solutions time-con-suming to produce, assemble and maintain were the norm.David Hansen, however, was a born innovator,who tackled the problem through original think-ing based on scientifically researched concepts.The result, launched in 1950, was the HansenPatent-I a revolutionary new concept f
6、or thedesign and manufacture of standard gear units.As David Hansen himself was able to say withunderstandable pride:“The Hansen Patent-I speed reducer constitutesan original and complete answer to the problem of standardization, meeting therequirements of application selling, mass production, quali
7、ty and competitive prices.“continuous Moving from customized to serial manufactureled to a number of important benefits: Production costs were reduced. Improved quality control procedures could be implemented. The number of spare parts was reduced. Delivery times were slashed.Gear units were never t
8、he same again as other manufacturers followed Hansens lead. Since then Hansen has consistently been at the forefront of transmission technology.Hansen Transmissions, a history of_ginnovationPRODUCTS HANSEN PATENT-ICommon gear sets allowed Hansen Patent-Igear units to be inter-related, as one size of
9、gear unit determined the preceding and following sizes. This is expressed in the “law of centre distances“, a principle which is still applied today in the latest Hansen products. HANSEN PATENT-IIIn 1970 the product line was re-evaluated torespond to changing market requirements andto take advantage
10、 of new technologies such asimproved hardening and grinding techniques.Based on the Hansen Patent-I principles ofstandardization of housings and gearings,Hansen Patent-II established new standardswith the concept of market adequacy of thetorque scale.The launch of Hansen Patent-II confirmedHansens p
11、osition as the worldwide leader intransmission drive systems. HANSEN POWERPLUSBy 1980 Hansen took another step ahead ofthe competition. The objective was to incorpo-rate new technologies and achieve the highestperformance and reliability in this area. Emphasis was placed on the introduction of new r
12、igid housings, in line with the highstiffness requirements for load distribution and low noise behaviour.Hansen Patent I (1950) Hansen Patent II (1970) Hansen PowerPlus(1980)_gPRODUCTSansen “Compliance with application requirements“The launch of the Hansen P4 range in 1995revealed new standards in h
13、ow gear units arematched to the market applications: simplifiedproduct selection; gear units fine-tuned to specific applications; accessories more easilyintegrated; special features included as standard.“An innovative approach to user-friendliness“Through creative industrial design techniques,lower
14、noise levels, 100% oil-tightness (Oil-Lockas a new standard), easy handling and simplifiedmaintenance procedures were established.“A balanced line-up of components forexcellence in service“Reduced number of pinion shafts; fewer spareparts; standardized components; proven well-The new range of single
15、 stage gear units hasbeen designed from scratch: every existingmulti-stage dogma has been questioned, alter-natives have been developed and evaluated. A typical example of this approach is the use ofvariable centre distances in a given housing size.In “traditional“ designs, with fixed centre distan-
16、ce and torque rating, the reduction ratio of asingle stage gear unit has a major effect on thepower rating. This means that for small reduc-tion ratios, very large powers can be transmit-ted, which may lead to thermal limitations. At the other end, for large ratios, gear casingsbecome oversized for
17、the transmitted power.For a given size of unit this leads to inefficientcompromises on bearing selection andmechanical and thermal rating. known brands for accessories created a greateravailability of spare parts and unparalleled com-mitment to customer service.“Power and reliability through quality
18、 and technology“State-of-the-art technology resulted in themost powerful gear units available today.Development and manufacturing according to ISO 9001 standards leads to quality in all aspects.To complement its current range of standardizedmulti-stage gear units, Hansen Transmissionsintroduced an i
19、nnovative range of single stagegear units for various applications requiringsmall reduction ratios: e.g. paper machines,pumps, compressors, etc.Hansen P4 (1995) Hansen P4 single stage (1999)single the basic design rules guarantee maximum stiffness of all gear unit components under load. Together wit
20、h the most rigid pinion shafts and housings, the gear units transmit exceptional high power and a minimum of noise. Standard manufactur-ing processes help to minimize noise: precise machining of the housing on advanced CNC machines guarantees that the bores of the gear units are exact; an imperative
21、 for optimal gear mesh. Precision grinding of the gears and adapted gear geometry in the high-speedgear sets diminishes vibration levels; this low noise geometry is applied to both bevel and helical gears.FIRM ON ITS FEET The rigid gear casing design of the Hansen P4 series maintains a correct gear
22、alignment. The vertical P4 housing has been designed to ensure smooth transition of forces from the centre bore to the mounting feet, which are positioned concentric to the low speed shaft. An important feature for e.g. mixers and agita-tors or surface aerators.INTEGRATED DRYWELL The integrated dryw
23、ell is a standard feature for all vertical Hansen P4 gear units. It guarantees oil-tightness for life. A highly appreciated fea-ture in many industries, including food process-ing and water treatment.NEVER A DRY START-UP Centralized oil filling in Hansen P4 gear units guarantees initial oil ubricati
24、on and circulation through all bearings, thus avoiding any risk of a dry start-up. This results in minimized wear on the bearings, simplified overall maintenance and a longer bearing life.100% OIL TIGHT Hansen Transmissions unique Oil-LockTM system offers a maintenance free seal on high speed shaft
25、extensions, and is standard on all Hansen P4 units. It is designed to keep the oil in and dirt out and is the most secure high speed shaft sealing solution available, which has proven its effectiveness on thousands of Hansen P4 gear units.For tilted or inclined operation, Hansen pro-vides Its unique
26、 Oil-GuardTM. It consists of a tapered ring, rotating close to the machined housing and functioning as a centrifugal pump. It is located between the oil and a radial seal. During operation,even in submerged conditions, the HansenOil-GuardTM ensures leak free running condi-tions.Hansen P4hnologyPRODU
27、CTS_ggear techn_ggear technhnologyPRODUCTSPRODUCTSFOR AN OVERVIEW OF WHATS AVAILABLE, CHECK OUR COMPREHENSIVE CATALOGUE WITH REF. 220ABCDEFGHJKLMNPQRST691523355375100130170230290350420500600700800yz abcdef ghj k lm npqrstkNmCentre distanceSize800700600500420350290230170130100755335231596TSRQPNMLKJHG
28、FEDCBAVERTICAL APPLICATIONS HORIZONTAL APPLICATIONSyour benefitsour product featuresMULTI-STAGE GEAR BOXESansen StageStage23-4_gMULTI-STAGE GEARBOxESFITNESS FOR USEWith the Hansen P4 product line you can easily select what you need,thereby optimizing your investement. FEATURESpecific housings for ho
29、rizon-tal and vertical applicationsStandard higher bearing spanfor vertical applicationsSimple, standard systems forcooling and lubricationAccessories and instrumenta-tion are offered as catalogueoptionsImproved componentstandardizationSpecial ratios up to 1% ofthe requested ratio at moderate cost Y
30、OUR BENEFITEasy to select the optimal gearunit for a specific application -value for moneyStronger shaft support for surface aerators, mixers.Proven and cost- effective solutionsEasy and fast customizationpossibilitiesShorter delivery timesCost efficient tailor-made solutionPOWER easy to handle, ins
31、tall and tomount accessories such as protection capsBearings safely lubricated fromthe startEasy realignmentSPARE PARTS, SERVICE & MAINTENANCEThe Hansen P4 is one of the easiest to maintain gear units on the market.The maintenance operation itself has been simplified and shortened. FEATUREHousings f
32、or horizontal andvertical applications both withhorizontal splitMaintenance-free Oil-Lockseal as a standard on the highspeed shaft extensionsDrywell standard for verticallydown shaftEasy to remove inspection coverwith O-seal above the oil levelProvision for easy removal of coversSpecific housings fo
33、r horizon-tal and vertical applicationsRounded external design YOUR BENEFITEasy to open for inspection and service on-the-spotOil-tight for life - no maintenance requiredOil-tight for lifeEasy and quick inspection without oil drainageEasy to open for service on-the-spotTotal oil evacuation possibleS
34、mooth surface without dirt-retaining cavities_g50004500400035003000250020001500100050001,2 1,25 1,4 1,6 1,8 2 2,24 2,5 2,8 3,15 3,55 4 4.5 5 5,6Nominal ratioSizesGFEDCPower at 1500 mh-1FITNESS FOR USE FEATURESimple, standard systems forcooling and lubricationAccessories and instrumentationare offere
35、d as catalogue optionsTwo mounting positions andalternative mounting with bothshafts in a vertical planeLeft hand execution equalsright hand executionEnlarged though compacthousing and increased shaftheightVariable centre distancesImproved componentstandardizationSpecial ratios up to 1% ofthe reques
36、ted ratio at moderate cost YOUR BENEFITProven and cost- effective solutionsEasy and fast customizationpossibilitiesIncreased flexibility in mount-ing arrangementsEasy change of shaft handing, and only one spare unit need-ed for bothThe input shaft height matchesthe large motor shaft heighteven bette
37、rEasy replacement andimprovement of existing instal-lations at a minimum effortand costShorter delivery timesCost efficient Tailor-made solutionPOWER & RELIABILITY FEATURERigid, standardized pinionshafts and housingsFull-scale application of: High torque geometry in low speed gear setsLow noise geom
38、etry in high speed gear setsProfile-controlled gas carburizingPrecision grinding with sophisticated tooth contact analysisAssured oil circulation throughthe bearingsOptimal balance betweenmechanical, thermal andbearing ratingSpecific macro gear geometryTapered roller bearings inthe monolithic housin
39、gIncreased shaft height YOUR BENEFITBetter lateral load distribu-tion, lower noise and vibration levelsBetter strength/surface durability rating balanceLower noise and vibration levelsOptimal load CapacityOptimal transverse and later-al load distribution, lower noise and vibration levelsLong, troubl
40、efree working lifeSize is equivalent to power, re-sulting in optimal performance and efficiency for all ratiosReduced power lossesLower noise & vibration levelsReduced operating costsIdeal absorbtion of highinternal gear forcesMotor & gear unit equallyaffected by thermal expansionPRODUCTSSINGLE STAG
41、E GEAR BOXESansen _g50004500400035003000250020001500100050001,2 1,25 1,4 1,6 1,8 2 2,24 2,5 2,8 3,15 3,55 4 4.5 5 5,6Nominal ratioSizesGFEDCPower at 1500 mh-1FITNESS FOR USE FEATURESimple, standard systems forcooling and lubricationAccessories and instrumentationare offered as catalogue optionsTwo m
42、ounting positions andalternative mounting with bothshafts in a vertical planeLeft hand execution equalsright hand executionEnlarged though compacthousing and increased shaftheightVariable centre distancesImproved componentstandardizationSpecial ratios up to 1% ofthe requested ratio at moderate cost
43、YOUR BENEFITProven and cost- effective solutionsEasy and fast customizationpossibilitiesIncreased flexibility in mount-ing arrangementsEasy change of shaft handing, and only one spare unit need-ed for bothThe input shaft height matchesthe large motor shaft heighteven betterEasy replacement andimprov
44、ement of existing instal-lations at a minimum effortand costShorter delivery timesCost efficient Tailor-made solutionPOWER & RELIABILITY FEATURERigid, standardized pinionshafts and housingsFull-scale application of: High torque geometry in low speed gear setsLow noise geometry in high speed gear set
45、sProfile-controlled gas carburizingPrecision grinding with sophisticated tooth contact analysisAssured oil circulation throughthe bearingsOptimal balance betweenmechanical, thermal andbearing ratingSpecific macro gear geometryTapered roller bearings inthe monolithic housingIncreased shaft height YOU
46、R BENEFITBetter lateral load distribu-tion, lower noise and vibration levelsBetter strength/surface durability rating balanceLower noise and vibration levelsOptimal load CapacityOptimal transverse and later-al load distribution, lower noise and vibration levelsLong, troublefree working lifeSize is e
47、quivalent to power, re-sulting in optimal performance and efficiency for all ratiosReduced power lossesLower noise & vibration levelsReduced operating costsIdeal absorbtion of highinternal gear forcesMotor & gear unit equallyaffected by thermal expansionPRODUCTSSINGLE STAGE GEAR BOXESansen _g YOUR B
48、ENEFITOil-tight for life - no maintenance requiredSmooth surface without dirt-retaining cavitiesPRODUCTSFOR DETAILED INFORMATION: REFER TO FACTORYFITNESS FOR USE POWER: 500 5000 KW RATIOS: 46 120 TORQUES ROTOR SHAFT (GENERATOR BASED): 160 4050 KNM WEIGHTS: 4000 45000 KG FEATURECombination of planeta
49、ry andhelical gear stagesTailor-made design YOUR BENEFITCompact design, minimumweightPerfect match with applicationPOWER & RELIABILITY FEATURECarburised and precisionground gearsOptimum dimensioning of bear-ings and shaftsContinuous oil circulationthrough the bearings YOUR BENEFITExcellent strength, torquecapacity, surface durability andlow noise performanceEnsured required bearing lifeunder specified loadsLong, trouble-free working lifeINSTALLATION FEATURETorque arm or torque reaction plateHollow input shaft with shrink disc YOUR BENE
