1、河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDI使用说明书WINNER THE USERS INTRODUCTION MANUALGFS 系列振动筛THE GFS SERIES OF VIBRATING SCREEN河南威猛振动设备股份有限公司HENAN WINNER VIBRATOR EQUIPMENT Co., LTD河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDIITable of Content目 录1 GFS Train High Amplitude V
2、ibration Screen Summary.1GFS 系列高幅振动筛概述1.1 Utility and Characteristics.1用途与特点1.2 Mechanism and Operation Principle.1工作原理及结构特点1.3 Erecting .3安装1.4 Debugging 4调试1.5 Operation and Maintenance 4使用与维护1.6 Common Defaults and Handling Methods .5常见故障及处理办法2 WJZ Train Exciter Summary.7WJZ 系列激振器概述2.1 The Utilit
3、y and Characteristics7用途与特点2.2 The Products Mechanism8河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDIII产品结构2.3 The Erecting and Debugging8安装与调试2.4 The Operation and Maintenance10使用与维护2.5 Storing and Conveying.11存贮与运输2.6 The Common Defaults and Handling Methods11常见故障及处理办法3 XK Electric Contr
4、ol Principle Summary13电气控制原理概述3.1 Characteristics13性能描述3.2 The Sketch Map of Electric Cabinet.13电控柜示意图3.3 Operation Instruction14操作说明3.4 The Wiring Diagram of Electric Principle（Fig.1 、Fig.2）.16电气原理图(图 1、图 2)河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDIV1 GFS Train High Amplitude Vibrati
5、on Screen SummaryGFS 系列高幅振动筛概述1 .1 Utility and Characteristics用途与特点The GFS Train High Amplitude Vibration Screen is an ideal screening equipment, of which is developed by our designers, this equipment can be solved a problem of deep screening of humid and sticky, especially the aperture less than 10
6、mm of humid and sticky raw coal, it can solve the problem of blocking screen meshes. The equipment has a characteristics of a high screening efficiency、low noise、using economy and so on. This equipment can be applied to the coal industry(particle classification)、the electric industry(CFB boiler of f
7、ine size screening)、the metallurgy industry(particle classification) and so on.GFS 系列高幅振动筛是我公司为解决湿粘物料深度筛分而研发的筛分设备，特别对于小于 10mm 湿粘原煤的筛分较好的解决筛网堵孔问题，该设备具有筛分效率高、噪音低、使用经济等特点。该振动筛适用于煤炭（粒度分级） 、电力（CFB 锅炉细颗粒筛分） 、冶金（粒度分级）等行业。1.2 Mechanism and Operation Principle工作原理及结构特点河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQ
8、UIPMENT CO., LTDVThe Mechanism Sketch of High Amplitude Vibration Screen1. The Seal Cover 2.The Screen Frame 3.The Screen Decks 4.Removing Dust Chute 5.The Exciters 6.The Connecting Devices 7.The Motors 8.The Insulating Springs 9.The Base1.密封罩 2.筛箱 3.筛板 4.除尘口 5.激振器 6.软连接装置7.电动机 8.减振弹簧 9.底托The GFS Hi
9、gh Amplitude Vibration Screen Train is employed the large amplitude、 high vibration strength、low vibration frequency and self-clearing screen decks so that it can finish screening humid and sticky materials. Its mechanism is shown as follows:GFS 系列高幅振动筛是采用大振幅、大振动强度、较低振频和自清理筛面来完成湿粘物料的筛分过程，其结构和特点如下：1.
10、When screening sections, the screen frame does not vibrate, the screen decks vibrate.河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDVI1.分段筛分、筛机整体不振动，筛网振动2.Clear the screen decks automatically.2.自清理筛面3.The Mechanism is enclosed.3. 封闭结构4.The amplitude is larger and the motion load is less.4.
11、较大的振幅和较小的动负荷5.The efficiency is less.5. 较小的功率6.The PLC system is special.6. 独特的 PLC 控制系统7.The maintenance is easy.7.易维护性8.The operation cost is low.8.低运行成本1.3 Erecting安装1.Before erecting, check the assembled drawing and the base on worksite, whether they are uniform or not.1.安装前应检查安装图与现场基础是否一致。1.Che
12、ck the appendixes whether they are complete or not as the shipping order.2.按照装箱单清点附件是否齐全。河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDVII2.Whether the parts are broken or not during the transporting.2.部件是否因运输有碰坏现象。1.4 Debugging调试1. Before debugging, check and fasten all the bolts.1调试前检查并紧
13、固各部件间紧固螺栓。2. Check it whether it is abnormal.2.检查有无其它异常3. Starting orders: start this equipment in the adverse current materials, stop the equipment in the downstream material; avoid starting the equipment with the materials, stop the equipment when all the materials passed through the screen decks.
14、3.起动顺序：逆料流方向启动，顺料流方向停车，应避免带料启动，筛面上物料全部筛完再停车。4. After regulate the equipment, then run the equipment for 1-2 hours, when it is not abnormal, then you can put materials into operating.。4调整后运转 1-2 小时无异常现象方可投入使用。1.5 Operation and Maintenance使用与维护1. Check all the fastened parts frequently whether they ar
15、e loose or not.1经常检查紧固件有无松动。2. Check all the wearing parts frequently whether they are worn or not.河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDVIII2经常检查易损件有无损坏现象。3. Stop to check them during the operating if there is an abnormal or the noise is larger.3工作中如有异常现象或噪声过大应及时停机检查。4. During ope
16、rating the exciters, pay attention to the lubrication of bearings, inject the lubrication grease(You had better refer to the exciter instruction manual).4激振器运行过程中，应注意轴承的润滑，定期注入润滑剂。 （参照激振器说明书）1.6 Common Defaults and Handling Methods常见故障及处理办法The Common Defaults and Handling Methods常见故障及处理办法Serial No.序
17、号The Common Defaults常见故障The leading to causes形成原因The handlingMethods处理方法1 After switching on, this equipment cannot start接通电源筛机不启动1.The circuit is not a closed loop;1电源线路不通2.The motor is blocked;2电机卡阻3.The load is over heavy;3负荷过重1.Check the 3-phase power source whether it is short of the phase;1检查三
18、相电源是否缺相2.Clear off the blocking;2消除卡阻3.Start it in a light load;河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDIX3轻负荷起动2 The sizes passed the screen meshes are larger than the common size,筛下物料大于正常粒度1.Wear the screen meshes badly1筛网磨损严重2.The connecting sections of screen decks had been worn
19、badly2筛框连接部位磨损Change them更换3 The abnormal noise is louder and louder异常噪声逐渐明显1.The bolts are loose1紧固螺栓松动2.The bearings are short of grease or worn out2轴承缺脂或损坏3.The screen decks are broken3筛板骨架断裂1.Screw the bolts again;1紧固螺栓2.Add the lubrication grease or change them;2轴承加脂或更换3.Repair the screen decks
20、 or change them;3筛板修复或更换4 The vibration screen vibrates abnormally筛机振动异常The insulating springs are fatigued or broken减振弹簧疲劳或损坏Change the insulating springs更换减振弹簧河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDX2 The WJZ Train Exciter SummaryWJZ 系列激振器概述2.1 The Utility and Characteristics用途与特点
21、Our company is a factory of professional producing vibration equipments of mechanical and electrical department, which produce various situation vibration equipments and necessary products- the vibration source。The WJZ Train Exciter is a new improved product. The exciters match with the motors, whic
22、h vibrate the vibration screen, however, the motors do not vibrate; the lubrication of bearings is grease lubrication，so prolong the equipment service life and it is economic and easy, and it is an ideal exciting source of vibration equipments.我公司是机电部振动设备专业生产厂家，生产各种场合使用的振动设备及配套产品-振动源。WJZ 系列是其中一种更新改进
23、的新型激振器，该激振器与普通电机配套使用，电机不参振，轴承采用脂润滑，使用寿命长，且经济简单，是振动设备配套使用的理想激振源。2.2 The Products Mechanism产品结构The WJZ train exciter is made up of the following components:WJZ 系列激振器主要有以下部分河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXIThe Mechanism Sketch of Exciters1. The Regulative Eccentric Mass 2.The S
24、haft 3.The Eccentric Mass 4.The Protective Covers 5.The Bearing House 6.The Roller Bearings1.配重块 2.转动轴 3.偏心块 4.防护罩 5.轴承室 6.轴承2.3 The Erecting and Debugging安装与调试1. During lifting、carrying and erecting, the exciter must not hit other equipments;1.激振器在吊装、搬运及安装时切勿碰撞。2. Before erecting, you should check
25、all the connecting bolts whether they meet the requirements.河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXII2.安装前应检查各部件的紧固连接螺栓孔是否相符。3. During erecting, do not take down any part by yourself.3. 安装时不得随意拆卸零部件4. After erected, make sure that the exciter should be horizontal crossly.4. 安装后激振器应
26、保证横向水平.5. The fastening bolts applied loose-proof devices, so as not to loosen the bolts and break the exciters.5. 紧固螺栓采用防松装置，以防螺栓松动使激振器损坏。6. You can regulate the vibrating force, so as to let various vibration equipments screen all kinds of materials.6.调整激振力大小，可满足各种振动设备不同物料的需要。7.Regulating the vibr
27、ating force:7.激振力的调整：2.3 Take down the protective covers;a) 卸下风罩。b) Loosen the bolts of the regulative eccentric mass;2.4 旋松配重块紧固螺栓;2.5 Regulate the fixed eccentric mass and the regulative eccentric mass at the same phase and the same angle; or add or reduce the regulative eccentric mass ;c) 同相位、同角度
28、调整激振器的偏心块和配重块,或增加、减少配重块的数量;河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXIII2.6 Screw the bolts, assemble the coversd) 旋紧螺栓，装回风罩。2.4 The Operation and Maintenance使用与维护1. After the exciters are assembled and regulated, run them for 2-7 hours, check all the parts whether they are normal or
29、not and screw all the screws again.1. 激振器安装调整完毕，运行 2-7 小时，检查各部件是否正常，并对各部位螺栓再紧固。2. You should control the temperature at 95oC.Check the lubrication grease volume at a regulative time and supplement it in time, so that the volume is 2/3 of bearings vessel. Suggest that you can apply the molybdenum dis
30、ulfide complex calcium lubricating grease, you had better check it two times every week.2. 正常使用时轴承的温度应控制在 95oC.定期检查轴承腔内油量，并按要求及时补充，以保证润滑脂为轴承容腔的 2/3 为宜。 建议使用二硫化钼复合锂基润滑脂，最好每周检查两次。3. You should maintain it half year, clear off the dirt and dusts of the surface, clear the bearings and check the lubricat
31、ing seals whether they are broken or not, and change them in time.3. 每半年应维护保养一次，清除机体表面积尘、污垢，清洗轴承，检查油封等易损件是否损坏，并及时更换。4. Repair the parts thoroughly every year, check the bearings whether they wear or not, and change the lubricating grease.4. 每年大修一次，检查轴承磨损情况，并更换内腔润滑油。河南威猛振动设备股份有限公司 HENAN WINNER VIBRAT
32、ION EQUIPMENT CO., LTDXIV2.5 Storing and Conveying存贮与运输1. The exciters must not store out of storehouse or damp place.1.激振器不得存在露天或潮湿的地方。2. During transporting and storing, you must not collide with other equipments.2.在运输和存贮过程中，不准有剧烈碰撞。3. Avoid contacting with the acidic or alkaline harmful things.3.
33、避免与酸、碱等有害物质接触。2.6 The Common Defaults and Handling Methods常见故障及处理办法The Common Defaults and Handling Methods常见故障及处理办法The Serial No.序号The Common Defaults故障现象The Leading to Causes形成原因The Handling Methods处理办法1The sound is abnormal.1. The bearings are broken.1.Change the bearings.河南威猛振动设备股份有限公司 HENAN WIN
34、NER VIBRATION EQUIPMENT CO., LTDXVNo.1 声音异常 1. 轴承损坏2. The fastening bolts are loose.2. 紧固螺栓松动1. 更新轴承2.Fasten the bolts.2. 紧固螺栓2No.2The rising-temperature is high.温升过高1.The bearings are broken, the lubricating covers chafe the shaft.1.轴承损坏，油盖与轴摩擦1.The bearings vessel is short of grease or the opposit
35、e.2.轴承腔内缺脂或油脂过多1.Change or repair them.1.更新修理2.Supplement the grease as the standard.2.按标准注油脂3No.3Leaking the lubricating grease漏油脂The extending shaft is leaking the lubricating grease.轴伸端出油1.The lubricating grease is over, inject the grease as the standard.1. 油量过多，按标准注油2. Change the seals.2.更换密封圈。3
36、 XK Electric Control Principle Summary河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXVI电气控制原理概述3.1 Characteristics性能描述We will tell about the electric control of vibration screen. The electric control box: its composition is easy, and the erecting 、operating and maintaining is convenient, t
37、he electric control box has a better protective grade, you can apply it in or out of house. The electric control box has both patterns of long-range auto-control and site operating by hand, which is an advanced auto-control vibration equipment at home or abroad.振动筛电器控制箱，结构简单，安装、操作、维修方便，控制箱外壳选用较高的防护级
38、别，室内、室外均可使用。此电控箱具有远程自动控制和就地手工操作两种模式，是目前国内、外较为先进的振动机械控制设备。3.2 The Sketch Map of Electric Cabinet 电控柜示意图河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXVII1. Voltmeter 2. Ammeter(1) 3.Ammeter(2) 4.Ammeter(3) 5. Default Indicator Light 6. Indicator(1) 7.Indicator(2) 8.Indicator(3)9. Selector S
39、witch 10.Starting(1) 11.Stopping(1) 12.Starting(2) 13.Stopping(2) 14.Starting(3) 15.Stopping(3)1电压表 2.电流表（1） 3. 电流表（2） 4. 电流表（3） 5.故障指示灯 6.指示灯（1） 7. 指示灯（2） 8. 指示灯（3） 9.转换开关 10.启动（ 1） 11.停止（1） 12.启动（2） 13.停止（2） 14.启动（3） 15.停止（3）3.3 Operation Instruction操作说明河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPM
40、ENT CO., LTDXVIIIThe connection pattern of electric control box is three-phase four-wire, the supplying power is 220V. If you want to run this equipment, please switch on the power source, switch on the knife-break switch, check the voltmeter whether it works normally or not, or the three-phase volt
41、age normally or not. If the voltmeter shows that the power source is abnormal, please check the power interface; if normal, then you can carry out the next operation sequence; turn the selector switch on the site pattern, so that you can operate the electric control box by hand. Press the starting k
42、ey (1), start the No.1 motor when the indicator light (1)is on, then check the current whether it is normal or not; press the starting key (2), start the No.2 motor when the indicator light (2) is on , check the current whether it is normal or not; so does the No.3 motor. However, the stopping seque
43、nce is as follows: press the on/off key (3), the No.3 motor stops running when the indicator light (3) is off, so do the No.2 and No.2 motors. If the operating is failure, the motor can not work normally when the failure indicator light is on, stop the equipment to check it, so as to remove the defa
44、ults. Turn the selector switch to the long-range pattern, that is automatic operation, the PLC programmer works immediately. We have program the programs before leaving out of company, do not change it by yourself. If it is not failure, all the indicator lights are on, so the equipment can work; if
45、failure, the failure indicator light is on, please stop to check it; debugging the program 河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXIXthen start the equipment.本控制箱三相四线，控制电源 220V。先接通电源，合上电源开关，检查电压表是否工作，三相电压是否正常。如电压表显示电源不正常，请检查电源接口。如电压表显示电源正常，可进入下道工序操作。把转换开关调至就地位置可以手动操作电器控制箱，按动启动（1）按纽，
46、启动 1 号电动机的同时运行指示灯（1）亮，检查电流是否正常；按动启动（2）按纽，启动 2 号电动机的同时运行指示灯（2）亮，检查电流是否正常，启动 3号电动机运行模式一样。停机是的程序是：按动停止（3）按纽，3 号电动机停止运行的同时运行指示灯（3）灭；2 号和 1 号电动机停止运行模式一样。如运行过程有故障，电动机不能运行的同时故障灯亮,请停机检查，排除故障。把转换开关调至远程位置即接通自动运行模式，PLC 编程器开始工作。PLC 出厂前已编好程序，请使用单位不要自行调节。没有故障时各运行指示灯亮，设备可以正常运行。出现故障时故障灯亮，请停机检查，故障排除后再启动设备。3.4 The Wi
47、ring Diagram of Electric Principle（ Fig.1 、Fig.2）电气原理图(图 1、图 2)河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXX本公司不设任何分公司本说明书解释权归本公司所有Our company does not set up any one subsidiary company;The explaining title of this introduction manual belongs to our company;河南威猛振动设备股份有限公司HENAN WINNER VI
48、BRATOR EQUIPMENT Co., Ltd.地址：河南新乡县工业路 1 号Address: The Industry Road (Zhaipo District)Xinxiang CountyHenan Province电话：(0)13837389762 0373-7080347Tel： (0)13837389762 0373-7080347传真：0373-5635670Fax: 0373-5635670邮编：453700Zip: 453700网址：www.w Http: 电子信箱：河南威猛振动设备股份有限公司 HENAN WINNER VIBRATION EQUIPMENT CO., LTDXXIE-MAIL:
