1、I1FMC Technologies is the worlds leading supplier of owline products and services to the oileld industry and is the standard against which all others are measured. From the original Chiksanand Wecoproducts to the revolutionary equipment designs and integrated services of today, FMCs uid control fami
2、ly of products and services enables customers to achieve maximum life and value from their owline systems throughout a complete range of applications.The success of FMCs uid control technology stems from a strong tradition of anticipating and responding to customer needs in every way possible. By fo
3、cusing on the delivery of top products and services, FMC Technologies is helping its customers face tomorrows technical and economic challenges today. Flowline Products and ServicesI2Experienced, Knowledgeable, Productive PeopleFMCs global uid control team is structured around top owline professiona
4、ls individuals who understand your business and are dedicated to meeting your needs. The management, engineering, and sales support staff are among the most experienced in the oil and gas industry. Their knowledge and industry expertise show up in the quality of products and services delivered to yo
5、u.Health, Safety limited to 3,000 psi cold working pressure.Sour Gas Service FMCTechnologiesmanufacturesChiksansourgasswiveljointsinaccordancewiththeNationalAssociationofCorrosionEngineers(NACE)StandardMR-01-75andtheAmericanPetroleumInstitutes(API)StandardRP-14-E. These swivel joints are specially h
6、eat-treated and inspected for controlled hardness. Becausethe specially heat treated steel required for sour gas service does not provide a strong enough bearingsurface,Chiksansourgasswiveljointsusepatentedsnap-inballracestoassureextrastrengthandhighload-bearing capacity. Fluoroelastomer or HNBR pac
7、king is used to isolate the races from the line fluid.SJ3Original ChiksanSwivel JointsInstream packing for long seal lifeWorld proven instream packing technology provides unsurpassed sealability and reliability in the harshest oileld conditions. An integral anti-extrusion ring serves as a retainer a
8、nd bearing to reduce friction between the resilient packing material and the packing chamber as the joint is rotated.Eliminates routine maintenanceAn improved environmental seal reduces the potential for corrosion in the ball race area. The integrity of the seal and the use of a high- performance gr
9、ease during initial assembly virtually eliminates the need for periodic greasing.Advanced material selectionThe TripleStep swivel joint is manufactured from forged alloy steel with a closely controlled, proprietary chemical composition and heat treatment to ensure superior toughness, ductility, case
10、 depth, case hardness, and core strength.Unmatched erosion allowanceAn exclusive three step design coupled with patented bearing race geometry adds signicant wall thickness under the male races without increasing swivel joint size or weight. Exclusive design delivers longer life, lower costTripleSte
11、p swivel joints deliver the highest bending and axial load capacities in the industry. They also eliminate rejections from excessive wear in the ball race area as well as swivel seizures due to corrosion and brinnelling of the ball races.TripleStep Swivel JointsCompetitive Hype VS. Proof PositiveDes
12、igned especially for abrasive, high-pressure well servicing applications, TripleStep swivel joints have been proven against competitive swivels in customer-witnessed ow loop tests and eld applications. The unique three step ball race design provides signicantly greater erosion allowance without incr
13、easing swivel joint size or weight. The result: TripleStep swivel joints deliver increased life, superior performance, and reduced maintenance.lasting 2-1/2 to 5 times longer than competitive swivels.Thicker Where it CountsCompetitive swivels wear out rst in the ball races, meaning they must be disa
14、ssembled for inspection. TripleStep swivels wear in the elbows, meaning they can be inspected and returned to service without disassembly. The TripleStep design places more material under the male ball race a location that computational ow dynamics analysis and eld testing shows to be a high erosion
15、 area.32.3165.459.0159.250.7247.592.5240.0Test 1 Test 2 Test 3 Test 4Competitive Swivels FMC SwivelsHours to Minimum Wear AllowanceAccelerated Wear Test(40ft/sec. with 6 ppa 20/40northern sand)SJ4See specications tables (pages SJ1A to SJ8A) for sizes, dimensions, weights, materials, and part numbers
16、.Original ChiksanSwivel JointsLow-Pressure Swivel Joints175 psi to 1,000 psi cold working pressure; 3/4 to 12-inch sizesRecommended serviceTransfer lines, temporary ow lines, discharge lines, auxiliary ow lines, water lines, and other general-service oileld applicationsHP (High-Pressure) Swivel Join
17、ts6,000 psi cold working pressure; 3/8 to 4-inch sizesRecommended serviceHydraulic control lines, mud lines, rotary line connections, BOP lines, test lines, water lines, offshore wellhead connections, cementing and circulating hoses, and choke-and-kill linesXHP (Extra High-Pressure) Swivel Joints10,
18、000 psi cold working pressure; 2-inch sizeRecommended serviceHydraulic control lines, mud lines, rotary line connections, BOP lines, test lines, water lines, offshore wellhead connections, cementing and circulating hoses, and choke-and-kill linesTSi (TripleStep) Swivel Joints10,000 psi cold working
19、pressure; 3 and 4-inch sizes15,000 psi cold working pressure; 3-inch sizeFor Longsweep swivels and sizes or pressures not shown, consult factory.Recommended serviceLong-radius elbows designed especially for high-pressure abrasive applications such as fracturing, choke-and-kill lines, cementing and c
20、irculating hoses, acidizing, and test linesSJ5Original ChiksanSwivel JointsChiksan Sour Gas Swivel JointSnap-in ball races Snap-in ball races provide hard bearing surface to deliver extra strength and high load-bearing capacity when handling sour gas. Proven packing designElastomeric packing with st
21、ainless steel anti-extrusion ring and secondary O-ring seal are used to isolate the races and bearings from line uid. Controlled hardnessSwivel components are specially heat-treated and 100% tested for controlled hardness.Positive identicationChiksan swivels for sour gas service are stamped “Sour Ga
22、s” and painted with an olive green, zinc-chromate primer to ensure quick, positive identication.Leak detectionA leak detection port between the packing and O-ring seal signals the need for packing replacement.Sour Gas ServiceFMC Technologies manufactures Chiksan sour gas swivel joints in accordance
23、with the National Association of Corrosion Engineers (NACE) Standard MR-01-75 and the American Petroleum Institutes (API) Standard RP-14-E. These swivel joints are specially heat-treated and inspected for controlled hardness. Because the specially heat-treated steel required for sour gas does not pr
24、ovide a hard enough bearing surface, Chiksan sour gas swivel joints use snap-in ball races for extra strength and high load-bearing capacity. Sour gas swivel joints come standard with integral Weco wing union end connections. They also have a leak-detection port between the packing and the O-ring se
25、al. If leakage past the packing should occur, it is forced through the port, signaling the need for packing replacement. For positive identication, all Chiksan sour gas swivel joints are stamped “Sour Gas” or “NACE MR-01-75” using low-stress dot stamping and painted with an olive green, zinc-chromat
26、e primer that is unique to sour gas equipment.Chiksan Swivel Joints for Sour Gas ServiceHigh-Pressure Swivel Joints6,000 psi cold working pressure, 2 and 3-inch sizes; Weco wing union end connectionsLongsweep Swivel Joints7,500 psi cold working pressure, 3-inch size; Weco wing union end connections1
27、0,000 psi cold working pressure, 1, 2, 3, and 4-inch sizes; Weco wing union end connections15,000 psi cold working pressure, 2 and 3-inch sizes; Weco wing union end connectionsSJ6See specications tables (pages SJ1A to SJ8A ) for sizes, dimensions, weights, materials, and part numbersOriginal Chiksan
28、Swivel JointsChiksan Swivel Joint StylesChiksan swivel joints are available from stock in nine basic styles or congurations. These styles permit 360-degree rotation and movement in one, two, or three planes. They can be combined in an unlimited variety of ways to suit practically any installation. A
29、ll Chiksan swivel joints are assembled using two or more standard pieces. Although Chiksan swivel joints can be rotated while under uid pressure, they are not recommended for services requiring continuous rotary motion. See inside back cover for additional Warnings and Cautions.Style 50Style 40Style
30、 20Style 60Style 10Style 80Style 70Style 30Style 100ChiksanSwivel JointsSJ7Consult factory for special coiled tubing applications. Chiksan Cementing and Circulating HosesChiksan cementing and circulating hoses can handle a complete range of standard and sour gas uids at cold working pressures up to
31、15,000 psi. These rugged, all-steel hoses are available in 1 to3-inch sizes and congurations to meet virtually any need. All materials meet ASTM or AISI standards.Recommended serviceHigh-pressure discharge lines, water lines, temporary ow lines, well testing lines, cementing and circulating lines, a
32、nd other high-pressure applicationsFeatures All designs feature Chiksan swivel joints which provide exibility, absorb shock and vibration, and maximize ow characteristics Weco wing union connections ensure fast, pressure-tight make-up and break-out without threading, welding, or special connections
33、Chiksan hoses fold up easily and quickly for transportation and storage Designs are available for sour gas services at cold working pressures up to 15,000 psiChiksan Coiled Tubing Reel Swivel15,000 psi cold working pressure; 2 and 3-inch sizesRecommended serviceHigh-pressure coiled tubing applicatio
34、ns Fast, easy eld maintenanceThe swivel internal components can be serviced from the front without removing the housing from the coiled tubing unit.Converts for sour gas serviceBy changing out the Weco wing union subs, the assembly is converted to a sour gas swivel. This exclusive feature reduces in
35、ventory and lowers costs.Stepped bearing racesExclusive stepped bearing race geometry enables easy centering of the mandrel relative to the packing. Stepped design also provides low bearing stresses and torque for longer bearing life. Reliable UV packingWith zero failures in thousands of high-pressu
36、re gate valve stem seal applications worldwide, proprietary UV packing provides greater sealability with lower torque than comparable seals.See specications tables (page SJ5A) for sizes, dimensions, weights, materials, and part numbers.ChiksanSwivel Joint SpecicationsTripleStep and LongsweepSwivel J
37、ointsSJ1A4.381114.061036.381625.51407.92018.3211Threaded1502 (MxF)1502 (MxM)Threaded1502 (MxF)1502 (MxM)Threaded1502 (MxF)1502 (MxM)1502 (FxF)2002 (MxF)2002 (MxM)Threaded1502 (MxF)1502 (MxM)2002 (MxF)1002 (MxF)1002 (MxM)1502 (MxF)7.141818.42139.0122910.9127714.436616.241183.6125.5219.53616.368319945
38、Size/ModelBore in. (mm)1” LS15.88 (22)3013.6Style 40Style 30 Style 506.3616210.732734.381114.061037.9620251276.41635.51407.281855.51405.121307.92019.692468.32119.692467.281857.351879.372389.423910.7427310.7427310.7427310.7427310.927716.441721.253818.146021.25387.021788.42137.9620210.1257922910.92277
39、10.922778.7922312.4231514.436620.451816.241120.4518167.22210.22611.83415.53716.85625.56027.24218.96228.310748.429913616173.3275125Style 20CFCFCFP506047P510860CFP523525P514100CFCFCFCFCFP505417CFCFP516092CFP517048Wtlbkg61015373259291N/ACFCFN/A31398883144126N/AN/ACFN/AN/AP505416N/ACFP517487N/AN/AN/AN/A
40、N/AN/AN/AN/A3139890N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/A31395463139547N/A31397793139778N/A31399043139475326720331440003144569N/AN/AP505327N/A3145133P516091N/A3130502EndConnectionsWtlbkgPart No. A BWtlbkgPart No. A B Part No. A B CWtlbkgStyle 60Part No. A BWtlbkg2913.248226228.13716.96630.29141.323410
41、6922911279112798.7922312.5131814.536820.38518CFCFCFCFCFCF314454531446306101559P504952CFP512325CFP505420CFCFCFCFP5006566.5316610.872767.218311.152839.0322912.632014.153591” LS10.88 (22)83.62612146.23716.8209.15223.87433.6922911279112798.7922312.5131814.536820.38518CWPpsi(bar)15,000(1034)10,000(690)Pa
42、rt No. ACABCABBABABABABABAAA2” LS101.88 (48)1.5” LS101.3 (33)1.5” LS151.3 (33)2” LS151.88 (48)2” LS201.88 (48)3” TSi72.75 (70)3” TSi152.75 (70)3” TSi203 (76)4” TSi103.88 (98)4” XHTL3.5 (89)10,000(690)10,000(690)15,000(1034)15,000(1034)20,000(1379)7,500(517)15,000(1034)20,000(1379)10,000(690)10,000(6
43、90)TripleStep and Longsweep Swivel JointsChiksanSwivel Joint SpecicationsSJ2A2” LS101.88 (48)1.5” LS101.3 (33)1.5” LS151.3 (33)2” LS151.88 (48)2” LS201.88 (48)3” TSi72.75 (70)3” TSi152.75 (70)3” TSi203 (76)4” TSi103.88 (98)4” XHTL3.5 (89)10,000(690)10,000(690)15,000(1034)15,000(1034)20,000(1379)7,50
44、0(517)15,000(1034)20,000(1379)10,000(690)10,000(690)6.381625.514010.7327310.732736.381625.51404721.26027.28.418110.122578.9122610.927714.43667.471909.3723810.7327310.7325616.44174.0610351276.381625.51407.92012812.94721.15625.68036.514565.9Style 70WtlbkgPart No. A B C DStyle 80WtlbkgPart No. A B C DS
45、tyle 10Part No. A B CWtlbkgStyle 100WtlbkgPart No. A B C DEndConnectionsN/AN/AN/AN/AN/AN/A3139891P505482N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/ACFP516135N/ACFP502504N/A31398923139901N/AN/ACFN/AN/AP505409N/ACFCFN/ACFN/ACFCFN/ACFCFN/A31440943139903CFCF3144572CFP505410P505411CFCFCFCF1” LS15.88 (22)1” LS10.88
46、(22)Threaded1502 (MxF)1502 (MxM)Threaded1502 (MxF)1502 (MxM)Threaded1502 (MxF)1502 (MxM)1502 (FxF)2002 (MxF)2002 (MxM)Threaded1502 (MxF)1502 (MxM)2002 (MxF)1002 (MxF)1002 (MxM)1502 (MxF)10.7327310.732737.471909.3723810.7327310.7325616.4417PSI(bar)15,000(1034)10,000(690)Size/ModelBore in. (mm)ABDC314
47、145431395503145886P50154231397813139780313947631399053139477P51896031445703144571P524218P505325P5053263145134P516094P51609331305017.141818.42138.42137.9620210.1225710.12257922910.927710.92778.822410.927712.5131812.8832714.536814.436620.451816.140915.940420.45187.461897.41887.41889.372389.372389.3723
48、810.727210.727210.727210.727210.8127510.9127716.4241716.441716.441721.253818.146018.146021.25387.141818.42138.42137.9620210.1225710.12257922910.927710.927710.927712.4231512.5231812.8832714.436614.436620.451816.241116.241120.45182410.92712.12712.12611.844205223.54520.56127.77031.85022.77835.28739.510
49、246.412958.714364.836016419889.82099533815410.9727910.9727912.531814.436614.436610.7327310.7327310.927716.441716.441710.7327310.7327310.927716.441716.441710.9127710.9127712.531814.637114.63718237.59040.710849.116876.118182.2ABDCABDCA CBA CBA CBDCABDCABHigh-Pressure Swivel JointsChiksanSwivel Joint SpecicationsSJ3AA3.31843.31845.311355.311355.471395.471396.661698.252109.122329.62244lbkg1.50.71.50.72.81.32.81.341.841.8125.5188.22511.43817.3A1.94491.94492.72692.72693.19813.19814.031024.881244.621175.56141B2.81712.81714.621174.62