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完井工具介绍-中英文版.pdf

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1、Introduction for Completion Tools 完 井工具 介绍 Chuannan Machinery Manufacturing Plant 中国航天科技集团公司川南机械厂1 、Tubing retrievable subsurface safety valve 油管携带式安全阀 2 、flow couple 流动短节 3 、compensation device 补偿装置 4 、expansion joint 伸缩节 5 、Sliding sleeve 滑套 6 、shifting tool 移位器 7 、safety joint 安全接头 8 、Permanent P

2、acker 永久封隔器 9 、Retrievable packer 可回收封隔器 10 、Dual-string paker双管封隔器 11 、cable-through packer 过电缆封隔器 12 、RTTS Packer RTTS封隔器 13 、PT Packer PT封隔器 14 、straddle packer 跨隔封隔器 15 、anchoring sealing joint 锚定密封接头 16 、running/fishing tool 投捞工具 17 、landing nipple 坐落短节 18 、blanking plug 堵塞器 19 、QZ shearing bal

3、l set QZ剪切球座 20 、E type shearing ball set E 型剪切球座 21 、guding shoe 引鞋 22 、Drillable bridge plug 可钻式桥塞 23 、bridge plug setting tool 桥塞坐封工 具 Products List 目录API Certificate 证书 API 5CTAPI Certificate 证书 API 11D1API Certificate 证书 API 14AAPI Certificate 证书 API 19G1API Certificate API 19G2SV Serious Subsu

4、rface Safety Valve SV系列井下安全阀 General Description: SV serious subsurface safety valve is kind of retrievable safety valve which is controlled on the ground. It directly connects to the tubing string. There is a hydraulic control line connecting to the safety valve from ground. While certain amout of

5、pressure is supplied through this control line to the safety valve, the valve remains open; while the pressure is released, the safety valve will close and the tubing pass is closed at the same time. SV系列井下安全阀是一种地面控制的油管携带式井下安全阀,安全阀直接连 接在油管管柱上。液压控制管线从安全阀接通到地面,地面控制柜加压使安 全阀保持打开状态;当地面压力泄掉时,安全阀阀板闭合,关闭油管通

6、道。Features: 1. The flapper has pressure equalizing type and non-pressure equalizing type; 2. Locking and sealing structure are designed at the upper side; 3. It is highly reliable to use metal to metal sealing style in the sealing chamber; 4. The upper and bottom thread can be adjusted according to

7、clients requirements. 1 、阀板有含平衡压力活塞和不含平 衡压力 活塞 两种结 构形式 ; 2 、安全阀上端含标准锁定、密封结 构; 3 、密封腔体采用金属对金属硬密封 结构, 保证 长期密 封可靠 ; 4 、上下连接扣型可以根据客户要求 提供对 应规 格的各 种气密 扣螺 纹。 SV Serious Subsurface Safety Valve SV系列井下安全阀cTechnical Specifications Demension Max OD/in Sealing Bore /in Working pressure /psi Temp resistance/F 2

8、-3/8 3.625 1.875 5000 20-300 2-3/8 3.625 1.875 10000 20-300 2-7/8 4.625 2.312 5000 20-300 2-7/8 5.135 2.312 10000 20-300 3-1/2 5.38 2.812 5000 20-300 3-1/2 5.65 2.812 10000 20-300 4-1/2 5.125 3.812 5000 20-300 4-1/2 7.5 3.812 10000 20-300 5-1/2 8.375 4.562 5000 20-300 5-1/2 8.375 4.562 10000 20-300

9、SV Serious Subsurface Safety Valve SV系列井下安全阀General Description: Flow couples are installed at the two ends of safety valve; it has thick wall to resist the ablation of fluid.Flow couples of different length shall be applied according to different well condition. 流动短节安装在安全阀的两端,其管壁较厚,以抵 抗湍流的冲蚀,针对不同的井

10、况配置不同长度的流 动短节。 Flow Couple 流动短节Compensation Device 补偿装置 General Description This product is applied in offshore Semi-submersible platform to compensate the tubing expansion or shrinkage caused by seawater fluctuation. This device has a feature of self-equalization, which means it will not be affecte

11、d by tubing pressure change. 补偿装置用于海上半潜式平台, 主要用 于补偿 海水上下 波动造 成的 管柱伸缩。该补偿装置具有自平 衡特性 ,不受 管柱内外 压力变 化的 影响。Tubing Extension Joint 油管伸缩节 General Description: This product is used to compensate the axial expansion or shrinkage of tubing caused by well-treatment, water-injection or temperature changes.This

12、product uses spline pin so that the torque can be transmitted at any position. 油管伸缩短节用于补偿油井处理 、注水 或温度 变化等造 成油 管的轴向伸缩。伸缩短节全行程 使用花 键销, 使扭矩在 任何 位置都可以传递。Feartures: 1.The shearing value can be adjusted by increase or decrease the number of shearing pin; 2. This product can be locked at full-expanding, fu

13、ll-shringking or mid-travle position by the shearing pin. 3. Locking key with enough length can provide full-travle torque transmission; 4.The upper and bottom thread can be adjusted as per customer requirements. 1、通过增加和减少剪切销钉调节剪切值; 2、工具可以通过剪切销钉完全锁定在全伸展、全收缩或中间冲 程位置; 3、足够长度的锁键可以提供全冲程扭矩传递; 4、上下连接扣型可以根

14、据客户要求提供。 Tubing Extension Joint 油管伸缩节Technical Specifications 技术参数 Tubing Size Max OD Min ID Expansion length Full Expanding/shri nking length Rated torque in. in. mm in. mm ft m in. mm ft -lbs kg-m 2-3/8 3.75 92.5 1.968 50.0 9 2.74 167.5 4255 2000 277 2-7/8 4.5 114.3 3.69 93.7 9 2.74 167.5 4255 250

15、0 346 3-1/2 5 127 3.88 98.6 9 2.74 150.7 3828 3500 484 4-1/2 5.5 139.7 4.88 124 12 3.66 208.0 5283 5000 691 Tubing Extension Joint 油管伸缩节SS Serious Sliding Sleeve SS系列滑套 General Description: SS Serious Sliding Sleeve is an open-close controlling device for tubing and casing pass.The open and close of

16、 core axes of sliding sleeve is realized by standard slickline operation.It is a device for zonal production of oil and gas well. SS系列滑套是一种油、套通道 的开关 控制工 具。它是 通过标 准 的钢丝作业来实现对滑套芯轴的 打开与 关闭, 是一种油 、气井 完井中分层开采的工具。Features: 1.it has large flow cross-section;the flow area is not smaller than the tubing flow

17、 area, so the flow resistance is reduced. 2.the balance port is designed for the sliding core axes in order to equalize tubing and casing pressure while it opens and closes,and the sealing element is so protected from been damaged. 3. there are locking structures at opening, equalizing and closing p

18、osition; 4.Body material can be 4140 、4130 or 13Cr. 5. standard locking and sealing structure are designed at the top; 6. it is general design and suitable for standard slickline operation. 7. it has two openning direction for customer choosing. 8. the upper and bottom thread can adjusted according

19、to customer requirement. 1、 采 用 大 流量截面设计,流量面积不小于油管流通面积,从而减小流体进入油管的流阻; 2、 滑 动 芯 轴设有平衡口方便开、关时平衡油、套压力,保护密封盘根不被损坏; 3、 打 开 、 平衡、关闭三处位置均有锁定机构限位; 4、本体材料有4140、4130、13Cr 等 ,根据客户要求选用; 5、 工 具 上 端含标准锁定、密封机构; 6、 适 合 标 准的钢丝作业,通用性好; 7、 有 两 种 打开方向供客户选择; 8、 上 下 连 接扣型可以根据客户要求选用各种规格的油管扣和气密扣。 SS Serious Sliding Sleeve

20、SS系列滑套product code tubing size Max OD (in.mm) full bore/ sealing face (inmm) openning directio n working pressu re (PSI ) total length (inmm) SS-288D-87 2 7/8 3.7595.2 2.31258.72 向下 8700 48.61234 SS-350D-87 3 1/2 4.5114 2.8171.42 向下 8700 501275 SS-450D-87 4 1/2 5.5140 3.7595.25 向下 8700 581473 SS-288

21、U-87 2 7/8 3.7595.2 2.31258.72 向上 8700 48.61234 SS-350U-87 3 1/2 4.5114 2.8171.42 向上 8700 501275 SS-450U-87 4 1/2 5.5140 3.7595.25 向上 8700 581473 SS Serious Sliding Sleeve SS系列滑套Shifting Tool 移位器 Features: 1.after one shifting operation,same procedures can be repeated,if there is no orientation for

22、moudling surface, it means the shifting operation is completed. 2. urgent shearing and releasing function:if the shifting tool has not been fully seperated,then the shearing pin can be sheared to release. 3.it can open or close all sliding sleeves of same specification in one single running, 4. comp

23、atible tools can connect to up or bottom of shifting tool to make the sliding sleeve shift up or shift down to realize the open or close operation. 5. if required, the shearing pin can be ordered seperately. 1 、 一次移位操 作完成 后,重 复同样 的移位 操作, 没有型 面的定 位则说 明移位 已经完 成; 2 、 紧急剪切释 放功能 :如果 移位器 没有完 全脱离 ,则剪 切销可 被

24、剪切 释放; 3 、 可在单次下 入中打 开或者 关闭所 有同规 格的滑 套; 4 、 配套工具串 与移位 器的上 部或者 下部连 接可使 滑套向 上或者 向下位 移来实 现打开 和关 闭操作; 5 、 如有需要, 剪切销 可单独 定制。Dimension 1.25 1.5 1.625 1.71 1.781 1.81 1.875 2.125 2.313 2.562 fishing tool OD (in.) 1 1.188 1.375 1.75 thread (UN) 5/8-11 15/16-10 shrinking OD (in. ) 1.21 1.406 1.593 1.688 1.75

25、 1.840 1.965 2.156 2.53 expanding OD (in.) 1.453 1.719 1.890 2.094 2.120 2.156 2.318 2.656 2.968 2.75 2.813 3.25 3.313 3.437 3.5 3.562 3.688 3.813 4.562 2.313 3.125 1 1/16-10 2.718 2.718 3.2 3.25 3.41 3.41 3.41 3.656 3.734 4.531 3.031 3.156 3.640 3.76 4.08 4.08 4.08 4.125 4.093 4.937 Shifting Tool 移

26、位器Safety Joint 安全接头 General Description this product is a safety device which connects to tubing string and is easy for releasing and fixing.It is installed at the position where the tubing string needs to be released. it can transmit torque together with tubing string and can bear virous combined s

27、tress. while any accidents happended down-well,the string releasing or fixing operation can be performed at wellhead. 安全接头是连接在井内管柱上的一种易于脱扣、对扣的安全工具。安 装在管柱需要脱开的位置,可同管柱一起传送扭矩和承受各种复合应 力。井内发生故障时通过井口操作完成管柱的脱扣、对扣,为预防及解 除井下事故提供保障。Permanent Packer 永久式封隔器 General Description ; Permanent packer is a hydraulic

28、setting permanent packer used in production well.it realizes the tubing and casing sealing by supply pressure to extrude the rubber barrel, at the same time the bi- directional slip will expand the anchor against casing,so that the sealing is reliable. the packer can be milled away. 永久式封隔器是一种生产井用压力座

29、封永久封隔器,它是通过油管加 压的形式挤压胶筒实现油套环空密封,同时双向卡瓦撑开锚定到套管 上,保证密封的可靠性。采用磨铣的方式可以铣掉封隔器。Features: 1.hydraulic setting; mill to unset. 2.a standard sealing port is designed at the upper side 3. rubber barrel material:hydrogenated nitrile-butadiene rubber and AFLAS 4. body material: 4140 、13Cr,etc. according to custo

30、mer requirement, 5. max setting pressure is 4000psi 6.testing pressure is 5000psi and 10000 psi; 7.the upper and bottom thread can be adjusted according to customer requirement. 1、液压座封,磨铣解封; 2、封隔器上部设计有标准密封孔; 3、胶筒材料:氢化丁腈橡胶、四丙氟橡胶(AFLAS); 4、本体材料:4140、13Cr等,根据客户要求选用; 5、最大座封压力4000PSI ; 6、试压等级5000PSI 、100

31、00PSI; 7、上下连接扣型可以根据客户要求选用各种规格的油管扣和气密 扣螺纹。 Permanent Packer 永久式封隔器product code casing size casing class sealing port (inmm) OD (inmm) testing pressure (PSI ) up bottom HSPP-101-1 5 15-21 376.2 1.96850 3.968101 5000/10000 HSPP-115-1 5 1/2 13-17 3.2582.55 2.563.5 4.5114.3 5000/10000 HSPP-145-1 6 5/8 17

32、-32 4101.6 2.563.5 5.468139 5000/10000 17-20 3.2582.55 5.687145 HSPP-139-1 7 32-44 4101.6 3.2582.55 5.468139 5000/10000 HSPP-145-1 20-32 5.687145 HSPP-157-1 17-20 6.187157 HSPP-190.5-1 7 5/8 24-36 4.75120.85 4101.6 7.5190.5 5000/10000 HSPP-207-1 9 5/8 32.3- 58.4 4.75120.65 3.87598.43 8.125207 5000 6

33、152.4 4.75120.65 8.125207 Permanent Packer 永久式封隔 器Single string retrivable production packer 单管可回收生产封隔器 General Description: PK Serious single string production packer is hydraulic setting packer used in production well.it realizes the tubing and casing sealing by supply pressure to extrude the rubb

34、er barrel, at the same time the bi- directional slip will expand the anchor against casing,so that the sealing is reliable.this packer can be unset by pulling up the string. PK系列单管生产封隔器是一种生产井用压力座封封隔器,它是通过油 管加压的形式挤压胶筒实现油套环空密封, 同时双向卡瓦撑开锚定到套管上,保证密封的可靠性。采用 上提管柱的方式解封。Features: 1.tensile strength for unse

35、tting:20000bl-50000bl; 2. rubber barrel material:hydrogenated nitrile-butadiene rubber and AFLAS 4. body material: 4140 、13Cr,etc. according to customer requirement, 5. max setting pressure is 2500psi 6.testing pressure is 5000psi and 7500 psi; 7.the upper and bottom thread can be adjusted according

36、 to customer requirement. 1、解封拉力: 2万磅5万磅; 2、胶筒材料:氢化丁腈橡胶、四丙氟橡胶(AFLAS); 3、本体材料:4140、13Cr等,根据客户要求选用; 4、最大座封压力2500PSI ; 5、试压等级5000PSi 、7500PSi; 6、上下连接扣型可以根据客户要求选用各种规格的油管扣和气密 扣螺纹。 Single string retrivable production packer 单管可回收生产封隔器product code casing size casing class full bore (inmm) OD (inmm) thread

37、(EUE) testing pressure (PSI ) PK-238SP-550-1 5 1/2 15.5-23 1.9349 4.5114.3 2 3/8 6000 PK-288SP-550-1 2.37360.3 2 7/8 PK-350SP-700-1 7 23-26 2.9274.2 6.08154.5 3 1/2 5000/7500 PK-288SP-700-1 2.37360.3 2 7/8 PK-238SP-700-1 1.9349 2 3/8 PK-350SP-700-2 23-32 2.9274.2 5.91150.1 3 1/2 PK-288SP-700-2 2.373

38、60.3 2 7/8 PK-238SP-700-2 1.9349 2 3/8 PK-238SP-962-1 9 5/8 40-53.5 1.9349 8.31211.1 2 3/8 5000/7500 PK-288SP-962-1 2.37360.3 2 7/8 PK-350SP-962-1 2.9274.2 3 1/2 PK-450SP-962-1 3.89498.9 4 1/2 Single string retrivable production packer 单管可回收生产封隔器General Description: DPAK Serious dual string producti

39、on packer is hydraulic setting packer used in production well.it has two parallel production lines which can provide two production passes.it realizes the tubing and casing sealing by supply pressure to main string to extrude the rubber barrel, at the same time the bi-directional slip will expand th

40、e anchor against casing,the ancillary string can be a production pass and also a pass for the wireline to go through. a hydraulic anchor is designed at the top of product to stop the string from moving up, which may cause by higher pressure at bottom. DPAK 系列双管生产封隔器是一种生产井用压力座封封隔器。它有两根并 列的生产管线,可以提供双管

41、线生产通道。通过主管加压的形式挤压胶筒 实现油套环空密封,同时使卡瓦撑开锚定到套管上,副管可作为双采的通 道或作为过电缆的通道从而实现电缆封隔器的作业。产品上部设有水力锚 结构,防止下部压力过高导致管串上移。 DPAK Serious dual string production packer DPAK系列双管生产封隔器Features: 1. the tensile strengh for unsetting can be adjusted by increase or decrease the number of shear pin. 2. the dual string design c

42、an provide two production passes and one production string,one wireline going through string. 3. rubber barrel material:hydrogenated nitrile-butadiene rubber and AFLAS 4. body material: 4140 、13Cr,etc. according to customer requirement, 5. max setting pressure is 2500psi 6.testing pressure is 5000ps

43、i and 7500 psi; 7.the upper and bottom thread can be adjusted according to customer requirement. 1、解封拉力可由销钉数量调整; 2、双管柱设计,可提供两个生产通道,也可用于单管生产副管过电缆; 3、胶筒材料:氢化丁腈橡胶、四丙氟橡胶(AFLAS ) 4、本体材料:4140 、13Cr等,根据客户要求选用; 5、最大座封压力2500PSI ; 6、试压等级5000PSi ; 7、上下连接扣型可以根据客户要求选用各种规格的油管扣和气密扣。 DPAK Serious dual string produc

44、tion packer DPAK 系列双管生产封隔器product code tubing size casing size casing class OD (inmm) main strin g full bore (inmm) accilary strin g full bore 通径 (inmm) testing press ure (PSI ) DPAK- 350- 962 3 1/2 2 7/8 9 5/8 43.5-47 8.5215.9 2.9976 2.4462 5000 47-53.5 8.38212.7 DPAK- 288- 762 2 7/8 2 3/8 7 5/8 26

45、-29.7 6.6167.64 2.4462 1.9449.2 5000 33.7 6.52165.61 DPAK Serious dual string production packer DPAK 系列双管生产封隔器Cable through triple packer 过电缆三管封隔器 Cable through triple packer is a kind of production packer which is used with submersible pump. The main string is connected with production line; the se

46、cond string is cable channel and the third string is used for discharging annular pressure, liquid injecting and apparatus passing. 过电缆三管封隔器是与潜油电泵 配套使 用的一 种生产封 隔器, 主管与生产管柱连接,副管用于 电缆穿 越,第3孔可 用于环 空 高压气体排放、液体注入或者测 量仪器 的通道 等。Features 1 、hydraulic set ,pulling unset ; 2 、shortly and economically-designed

47、, can be used with most electric submersible pumps ; 3 、 cylinder material :HNBR 、AFLAS ; 4 、 body material :4140 、13Cr, etc ,choosing according to the requirements of clients ; 5 、setting pressure 2500PSi,testing pressure 2500PSi ; 6 、 twoleg 、cage slips, not requiring sustaining hydraulic pressure

48、, can hold force from both directions ; 7 、multi-bore packers can be provided according to requirement. 1 、 液 压座封 ,上提 解封; 2 、 短 尺寸、 经济型 设计适 合大多 数电潜 泵装置 ; 3 、 胶 筒材料 :氢化 丁腈橡 胶、四 丙氟橡 胶(AFLAS ); 4 、 本 体材料 :4140 、13Cr 等, 根据选 用不同 材料适 合标准 作业环 境和硫 化氢作 业环境 ; 5 、 座 封压力2500PSi, 试压等级2500PSi ; 6 、 双 爪、笼 式卡瓦 ,不需

49、要持续 施加液 压力, 并可承 受双向 载荷; 7 、 可 依据专 门订货 提供多 孔封隔 器。 Cable through triple packer 过电缆三管封隔器CODE Tubing size Casing size Casing class OD (inmm) Bore size (main strin g) (inmm) Bore size (vice string) (inmm) Testing pressure (PSI ) SPT- 350- 962 3 1/2 2 7/8 9 5/8 43.5-47 8.468215.1 376.2 2.4462 2500 47-53.5 8.5215.9 SPT- 288- 700 2 7/8 1.900 7 26-29 5.99152.1 2.36460.0 1.38

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