1、Control PlanPart DWG. No.:C-9462Part Name: FORGED FRONT DRAFT LUGTianjin Cawet Import/Export Trade Co.,Ltd2 / 4质量控制过程Quality Control Process产品名称Product NameFORGED FRONT DRAFT LUG图号DWG NO.C-9462 样件 试生产 生产Sample Pilot Production Production核心小组Core Team:主要联系人/电话:Key Contact/Tel:日期(编制)Date(Prepare):批准Ap
2、proval批准日期Approval Date方法Methods序号No.工序名称Process Name生产设备Equipment种类Type标准Specification 检测工具Inspection Tools过程Process检验频率Inspection Frequency记录单据Recording Documents异常情况Exceptions备注Note1原材料进厂Material Purchase35# GB/T699-199955化学分析 卡尺 Chemical Analysis/Caliper测尺寸 Check Dimensions复检化学成份Recheck Chemical
3、1 件/炉号1 Piece/ Heat入库单warehouse-in records退货Return2下料Material preparation带锯机Band Saw MachineGB422 55310cm 卡尺Caliper 尺寸Caliper6 次/班6Times/Shifts检验记录Inspection Record挑选 弃用Select, Discarded3 加热Heating中频炉Intermediate Frequency FurnaceKGPS-500 115020光电测温仪Photoelectric Thermometer温度Temperature3 次/班3 Times
4、/Shifts过烧报废Overfiring Discarded4 锻造Forging 螺旋压力机Screw Press J55-1600 无损 无缺陷No Defect 目测Visual Inspection 外观Appearances 连续Continuous挑出 报废Select, Discarded3 / 45 切边Trimming切边机Edge TrimmerJ53-630 0.8目测Visual Inspection外观Appearances连续Continuous挑出 报废Select Discarded6例行检查Routine Inspection测量工具Measure Tool
5、s图纸 用户要求Drawing& Customer requirements卡尺 样板Caliper/ Template尺寸Dimensions6 次/班6Times/Shifts检验记录Inspection Record挑出 报废Select Discarded7 修磨Polish 砂轮机Grinder无毛刺 Remove burrs飞边 0.8Sharp Edges0.8目测Visual Inspection外观Appearances百检Full-inspection 返修Repair8 抛丸Shot Blasting抛丸机Shot Blasting MachineQ326 呈铁灰色Iro
6、n Grey目测Visual Inspection外观Appearances百检Full-inspection 挑选 返工Select, Repair9热处理Heat Treatment外协Outsource表面 Surface HB170-220见热处理控制计划See Heat Treatment Plan调质Quenching and Tempering每炉Every Heat10机械性能检验Mechanical Properties TestSurface HB170-220Yield Strength345MPaElongation20%硬度计Hardness tester拉力试验机T
7、ension Tester硬度 Hardness机械性能本体取样Cut Test Bars from actual forging硬度 Hardness 10%2 件/批2 piece/Batch测试报告Test Report百检 挑出 报废Full-inspectionSelect, Discarded11 抛丸Shot Blasting抛丸机Shot Blasting MachineQ326 呈铁灰色Iron Grey目测Visual Inspection外观Appearances百检Full-inspection挑出 返修Select, Repair4 / 412最终检验Final In
8、spection测量工具Measure Tools图纸 用户要求Drawing& Customer requirements卡尺 样板CaliperTemplate尺寸 平面度Dimensions Flatness5 件/箱5 Piece/Case检验记录Inspection Record挑出 报废Select, Discarded13 包装Packing压缩木包装箱Compressed wood case抛丸后直接装箱Load after Shot Blasting目测Visual Inspection外观Appearances百检Full-inspection发货单Invoice重新包装Repacking