分享
分享赚钱 收藏 举报 版权申诉 / 33

类型伊顿螺纹插装阀插孔.pdf

  • 上传人:精品资料
  • 文档编号:7885498
  • 上传时间:2019-05-29
  • 格式:PDF
  • 页数:33
  • 大小:2.04MB
  • 配套讲稿:

    如PPT文件的首页显示word图标,表示该PPT已包含配套word讲稿。双击word图标可打开word文档。

    特殊限制:

    部分文档作品中含有的国旗、国徽等图片,仅作为作品整体效果示例展示,禁止商用。设计者仅对作品中独创性部分享有著作权。

    关 键  词:
    伊顿螺纹插装阀插孔.pdf
    资源描述:

    1、EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013 M-1.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.Technical ReferenceHIC manifold design guidelines, tooling, torque specifications, port and cavity dimensionsE

    2、ATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013M-2.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.Technical ReferenceSection ContentsPageTechnical Reference InformationGeneral Guidelines for Hydraulic Integrate

    3、d Circuits (HIC) . M-5Standard Material Sizes . M-5Preferred tooling for machining custom manifolds . M-6Torque Specifications M-8Port Dimensions - SAE see Figure (a). Otherwise it should intersect the cavity tangent to the outside diam-eter of the bore it connects with; see Figure (b).Note: Breakin

    4、g into a cavity at some point in between these recommended areas will lead to drill walk and can result in a high scrap rate, as well as premature drill breakage.Spotface DepthsAll SAE ports and cavities have spotface depths of .031” (.8 mm) unless otherwise speci-fied. BSPP ports have spotface dept

    5、hs of .060” (1.5 mm) unless otherwise specified.CounterboresIn counterbore cases, the actu-al cavity spotface is located at the depth of the counterbore. When counterbore depths are greater than 0.125”, the follow-ing diameters should be used:Use of Expander Plugs and Zero Leak Gold SAE O-Ring Plugs

    6、On small HIC packages, expander plugs can be used to block off construction drill-ing at the surface of a face. Larger than a 12mm expander plug are not recommended in aluminum. Any construction drillings larger than 0.4” (10 mm) are plugged with zero leak gold SAE O-Ring plugs (internal hex type).

    7、The machin-ing callout for these plugs can be either the industry standard SAE straight thread O-ring boss port configuration or the straight thread O-ring boss short port configuration. Refer to Port Dimensions (page M-9 and M-10).Surface TreatmentsAny manifold face that calls for a surface mounted

    8、 (gas-ket mounted) valve such as a DG4V type directional control valve, or a pump or motor interface, should have a mini-mum roughness callout of 63 microinches (.0016mm) and a flatness callout of .002” (.05mm). See examples below.To prevent corrosion, steel manifolds are oil dipped or coated with r

    9、ust protec-tive fluid, unless otherwise specified. To prevent oxidation, aluminum manifold blocks are gold anodize, unless oth-erwise specified. Aluminum manifolds where the internally grounded coil is used should not be anodized. Prototypes are supplied without surface treatment.(a) (b) Datum Point

    10、 Example in orthographic third angle projection:ValveSeries CounterboreInch Metric (mm)8 1.38” 35,010 1.38” 35,012 1.75” 44,516 2.00” 50,820 2.56” 65,063 .002General Guidelines for Hydraulic Integrated Circuits (HIC)EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013 M-5.AMWhere measureme

    11、nts are critical request certified drawings. We reserve the right to change specifications without notice.Wall ThicknessFor pressures up to 3000 psi (210 bar), aluminum may be used, for pressures above 3000 PSI (210 bar). Dura-Bar cast iron manifold material is recommended.Larger cavities or bores r

    12、equire a greater wall thick-ness.The table below shows recommended minimum wall thicknesses for Aluminum and Dura-Bar.Life Cycle of Manifold BlocksBe aware that designing to these general guidelines will not guarantee the manifold will survive any finite number of cycles. The only way to properly as

    13、sure a specified life is to run a thorough testing of both burst and endurance in the actual application circuit.Standard 6061-T6 Aluminum Bar Stock SizesTable 1Standard Material SizesDrill Size/Cavity Bore Diameter Wall ThicknessInch Metric (mm) Inch Metric (mm).250” 6,35 .125 3,18.250” up to .500”

    14、 6,35 up to 12,7 .250 6,35.500” up to .750” 12,7 up to 19,05 .375 9,53.750” up to 1.000” 19,05 up to 25,4 .500 12,701.000” up to 1.312” 25,4 up to 33,34 .600 15,24General Guidelines for Hydraulic Integrated Circuits (HIC)Creating Bill of Material BOMDevelop a BOM that includes quantity, model codes,

    15、 part numbers and descriptions of the HIC. Model codes of some valves require pressure settings. A machining opera-tion table or bore chart should be created. All plugs, orifice plugs, disks, check valves, pistons, and any other part should be included in theBOM.Size 2 x 2 2 x 3 2 x 4 2 x 5 2 x 6 2.

    16、5 x 2.5 2.5 x 3 2.5 x 3.5 2.5 x 4 Size 2.5 x 4.5 3 x 33 x 3.53 x 43 x 4.53 x 53.5 x 3.53.5 x 43.5 x 4.5 Size 4 x 44 x 4.54 x 54 x 64.5 x 4.55 x 55 x 65.5 x 5.56 x 6WARNINGFailure to follow the recommended wall thicknesses may lead to manifold failure.EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 S

    17、eptember 2013M-6.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.1285”.485“.562“ (flat bottom).6255“ (flat bottom)1.1255“ (flat bottom)1.437“ (flat bottom)5mm7mm8mm9mm10mm12mm14mm16mmPreferred Tooling for Machining of Custom

    18、ManifoldsDrill Size Inches Size Inches Size Inches1/8” (3-1/2” flute length) 11/32” (6” flute length) 11/16” (6” flute length)1/8” (6” flute length) 3/8” (6” flute length) 3/4” (6” flute length)3/16” (6” flute length) 3/8” (8” flute length) 51/64” (6” flute length)#7 (.201) (6” flute length) 13/32”

    19、(6” flute length) 13/16” (6” flute length)7/32” (6” flute length) 7/16” (6” flute length) 7/8” (6” flute length)1/4” (3-1 / 2” flute length) 7/16” (8” flute length) 15/16” (6” flute length)1/4” (6” flute length) 31/64” (6” flute length) 31/32” (6” flute length) 1/4” (8” flute length) 1/2” (6” flute

    20、length) 1” (6” flute length) 9/32” (3-1 / 2” flute length) 1/2” (8” flute length) 1-3/32” (6” flute length) 9/32” (6” flute length) 17/32” (6” flute length) 1-1/8” (6” flute length)5/16” (3-1 / 2” flute length) 9/16” (6” flute length) 1-1/4” (8” flute length) 5/16” (6” flute length) 39/64” (6” flute

    21、 length) 1-3/8” (6” flute length)5/16” (8” flute length) 5/8” (6” flute length) 1-13/32” (6” flute length)11/32” (3-1 / 2” flute length) 43/64” (6” flute length) 1-1/2” (6” flute length)C-4-2C-4-3C-8-2C-8-3C-8-4C2-8-2C-10-2C-10-2 (undersized)C-10-3C10-3SC-10-4C-12-2C-12-3C-12-3SC-12-4C-16-2C-16-2 (u

    22、ndersized)C-16-3C-16-3SC-16-4C-20-2C-20-2 (undersized)C-20-3C-20-3SC-20-4RougherC-4-2C-4-3C-7-3C-8-2C-8-3C-8-4C1-8-2C-10-2C-10-3C-10-3SC-10-4C-12-2C-12-3C-12-3SC-12-4C-16-2C-16-3C-16-3SC-16-4C-20-2C-20-3C-20-3SC-20-4Preferred Tooling for Machining Manifolds Spot Drill Jobber Length Drill Screw Machi

    23、ne Length DrillSize Size Size Size1” x 90 #38 (.1015) 5/32” 1/2”Dexport C-16 spot face #29 (.136) 11/64” 37/64”Dexport C-16 short spot face D (.246) 3/16” 43/64”1/4” spot drill R (.339) #1 (.228) 45/64” R (.339) F (.257) 51/64”U (.368) 3/8” 13/32”59/64” 27/64” 1-7/32 7/16”Finish ToolFlat Bottom Dril

    24、l Size7/16“13/32“1/2“17/32“43/64“39/64“1-3/32“1-13/32“Reamer ReamerSize Size Slot Cutter#3 T#5 TC-12-2UT#6 TBall End Mill9/32“11/32“End Mill1/2“3/8“7/16“13/32“13/16“7/8“15/16“1“1-13/16“1-3/8“1-1/2“2“2.562“EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013 M-7.AMWhere measurements are cri

    25、tical request certified drawings. We reserve the right to change specifications without notice.Preferred Tooling for Machining Custom ManifoldsPreferred Tooling for Machining Manifolds Continued Port Tool SAE #2SAE #3SAE #4SAE #5SAE #6Dexport #8Dexport #10Dexport #12Dexport #14Dexport #16Dexport #24

    26、Waukesha #20SP-02SP-03SP-04SP-05SP-06SP-08SP-10SP-12SP-16BSPP-13-8221BSPP-25-8222BSPP-38-8223BSPP-50-8224BSPP-75-8225BSPP-125-8227Sense Check TookSC-4-2-75SC-4-2-88Counter Sink2“ x 902“ x 5“1/4“ x 90Drill1/4“ x 90Center Drill#5Press Tap#6-32 X#10-24 X1/4“-20 X1/4“-205/16“-185/16“-243/8“-163/8“-247/1

    27、6“-147/16“-201/2“-131/2“-209/16“-185/8“-115/8“-183/4“-167/8“-141“-141-1/16“-121-3/16“-121-5/16“-121-5/8“-121-7/8“-121/8“-28 BSPP1/4“-19 BSPP3/8“-19 BSPP1/2“-14 BSPP3/4“-14 BSPP1“-11 BSPP1/16“-27 NPTF1/8“-27 NPTF1/4“-18 NPTF3/8“-14 NPTF1/2“-14 NPTF3/4“-14 NPTF1“-11 1/2 NPTFM10 x 1.5 MetricM10 x 1.25

    28、MetricTap Pulley Tap1/4“ - 205/16“ - 247/16“ - 209/16“ - 183/4“ - 16EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013M-8.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.Torque SpecificationsFor Cartridge Valves a

    29、nd Fittings Installation Torque: Cartridge into cavity Cartridge For application pressure 210 For application pressure 210Size Bar (3000 PSI) Bar (3000 PSI) to 350 Bar Aluminum cavity Nm (ft. lbs) Steel cavity Nm (ft. lbs)4 Series 8.2 - 13.6 (6 - 10) 8.2 - 13.6 (6 - 10)8 Series 34.0 - 40.8 (25 - 30)

    30、 34.0 - 40.8 (25 - 30)10 Series 47.6 - 54.4 (35 - 40) 68.0 - 75.0 (50 - 55)12 Series 81.6 - 95.2 (60 - 70) 102.0 - 115.0 (75 - 85)16 Series 108.8 - 122.4 (80 - 90) 136.0 - 149.6 (100 - 110)20 Series 128 - 155 (95 - 115) 163.0 - 183.0 (120 - 135)Installation Torque: Plugs and fittings into aluminum o

    31、r steel manifoldsNominal Size Installation TorqueNm (ft. lbs)SAE 2 4.6 - 5.6 (3.4 - 4.1)SAE 3 6.8 - 9.5 (5 - 7)SAE 4 1/4” BSPP 8.2 - 13.6 (6 - 10)SAE 5 13.6 - 20.4 (10 - 15)SAE 6 3/8” BSPP 20.4 - 27.2 (15 - 20)SAE 8 1/2” BSPP 34.0 - 40.8 (25 - 30)SAE 10 5/8” BSPP 47.6 - 54.4 (35 - 40) SAE 12 3/4” BS

    32、PP 81.6 - 95.2 (60 - 70) SAE 14 108.8 - 122.4 (80 - 90) SAE 16 1” BSPP 136.0 - 149.6 (100 - 110) SAE 20 1.1/4” BSPP 149.6 - 163.2 (110 - 120) Installation Torque: Miscellaneous Installation TorqueNm (ft. lbs)1/2-20 Retaining nut, short or long, used on standard solenoid valves 5.4 - 8.2 (4 - 6)1/2-2

    33、0 Large retaining nut used on explosion proof solenoid coils 9.5 - 13.6 (7 - 10)1/2-20 Cap not used on RV, FC, ETC. 9.5 - 13.6 (7 - 10)10-24 Set screw used on Knobs 4.1 - 5.4 (3 - 4)7/8-24 Nut used on SV1-16-3-*-* solenoid valves 13.6 - 20.4 (10 - 15)EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 S

    34、eptember 2013 M-9.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.Port InformationSAE and BSPP PortsPort DimensionsKey Dimensions in Standard Housings mm (inch)SAE SizesSAE Thread Minimum Minimum fullsize size spotface thread

    35、 depth4 0.437”-20 UNF-2B 21,1 (0.82) 11,5 (0.45)6 0.563”-18 UNF-2B 24,7 (0.96) 12,7 (0.50)8 0.750”-16 UNF-2B 30,2 (1.18) 14,2 (0.56)10 0.875”-14 UNF-2B 34,2 (1.34) 16,6 (0.65)12 1.062”-12 UN-2B 41,3 (1.62) 19,0 (0.75)16 1.312”-12 UN-2B 48,6 (1,91) 19,0 (0.75)Min. fullthread depth0,8 (0.03)SpotfaceBS

    36、PP SizesBSPP Minimum Minimum full threadthread size spotface depth1/4” 24 (0.94) 12,2 (0.48)3/8” 27 (1.06) 12,2 (0.48)1/2” 33 (1.29) 15,0 (0.59)3/4” 42 (1.65) 16,3 (0.64)1” 47 (1.85) 19,1 (0.75)EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013M-10.AMWhere measurements are critical reque

    37、st certified drawings. We reserve the right to change specifications without notice.Dash No. O Pc Sb U Dia.a Y Z+0.005 +0.13Min. Dia. Min. Min. 0.000 0.0mm inch inch inch inch mm inch 102 0.438 11 0.468” 0.0312” 0.358 9.1 0.439” 1203 0.500 13 0.468” 0.0312” 0.421 10.7 0.531” 1204 0.563 15 0.438” 0.0

    38、312” 0.487 12.4 0.594” 1205 0.625 16 0.438” 0.0312” 0.550 13.9 0.656” 1206 0.688 18 0.515” 0.0312” 0.616 15.6 0.719” 1208 0.875 22 0.563” 0.0312” 0.811 20.6 0.906” 1510 1.000 26 0.625” 0.0312” 0.942 23.9 1.031” 1512 1.250 32 0.719” 0.0312” 1.148 29.2 1.281” 1516 1.500 38 0.906” 0.0312” 1.398 35.5 1.

    39、562” 150.010 (0.25)0.015 (0.37)U Dia.Z K KD SJThd. MinbossheightO 2.Y 1.P45 5100a Diameter U shall be concentric with thread pitch diameter within 0.0005 in. (0.13mm) FIR, and shall be free from longitudinal and spiral tool marks. Annular tool marks up to 100 mu in. max. are allowedb If face of boss

    40、 is on a machined surface, dim. Y and S need not applyc Tap drill depths given require use of bottoming taps to produce the specified full thread lengths. Where standard taps are used, the tap drill depths must be increased accordingly.d Nominal tubing O.D. is shown for the standard inch sizes and t

    41、he conversion to equivalent to mm sizes. Figures are for reference only, as any boss can be used for a tubing size, depending upon other design criteria Port InformationShort SAE portsPort DimensionsShort Port Straight Thread ORing Boss SP*Note: To be used for SAE plugged construction holes only. No

    42、t intended to be used for external porting with standard fittings.Dash Nominal Millimeter Thread Size J Full KNo. Tubing +0.4 (+0.015O.D.d mm (inch) SAE J475 thd 0.0 0.000)ISO R725 inch Depth Min. mm (inch)02 0.125” 5 /16 24UNF2B .31” 1.9 (0.07)03 0.1875” 4 (0.1575) 3 /8 24UNF2B .31” 1.9 (0.074)04 0

    43、.250” 6 (0.235) 27/16 20UNF2B .35” 2.4 (0.093)05 0.3125” 8 (0.3150) 1/2 20UNF2B .36” 2.4 (0.093)06 0.375” 10 (0.3937) 9/16 18UNF2B .38” 2.5 (0.097)08 0.500” 12 (0.4724) 3/4 16UNF2B .45” 2.5 (0.100)10 0.625” 16 (0.6299) 7/8 14UNF2B .50” 2.5 (0.100)12 0.750” 1-1/16 12UN2B .59” 3.3 (0.130)16 1.000” 25

    44、(0.9842) 1-5 /16 12UN2B .59” 3.3 (0.130)EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013 M-11.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.Roughing ToolsRoughers are basically step drills which leave .030” pe

    45、r cutting diameter and .015” above all radii for the finish-ing reamer, with an additional .015” depth in the cavity bot-tom as clearance. The rough-ing tool is necessary to prepare the cavity for the fin-ishing reamer, which has not been designed for the primary forming or bottom cutting.Cavity For

    46、 Material Model Code Part Number2WayC-4-2 Aluminum / Steel RT-4-2-AS-8306 02-173997C82 Aluminum / Steel RT182AS8028 02165580C102 Aluminum RT102A8030 889509C102 Steel RT102S8035 889510C122 Aluminum / Steel RT122AS8213 02160625C162 Aluminum RT162A8031 889515C162 Steel RT162S8036 889516C202 Aluminum RT

    47、202A8032 565822C202 Steel RT202S8037 8895193WayC-4-3 Aluminum / Steel RT-4-3-AS-8304 02-173271C83 Aluminum / Steel RT183AS8291 02162384C103 Aluminum RT103A8038 889511C103 Steel RT103S8043 889512C123 Aluminum / Steel RT123AS8217 02153261C163 Aluminum RT163A8039 565825C163 Steel RT163S8044 889517C203

    48、Aluminum RT203A8041 02165581C203 Steel RT203S8046 5667063Way ShortC103S Aluminum RT103SA8099 565824C103S Steel RT103SS8209 566703C123S Aluminum / Steel RT123SAS8220 02113178C163S Aluminum RT163SA8040 02165582C163S Steel RT163SS8045 566704C203S Aluminum RT203SA8042 889520C203S Steel RT203SS8047 5667054WayC84 Aluminum / Steel RT84AS8292 02172803C104 Aluminum RT104A8072 889513C104 Steel RT104S8073 889514C124 Aluminum RT124A8313 02-176377C164 Aluminum RT164A8074 889518C164 Steel RT164S8075 565828C204 Aluminum RT204A8076 565829C204 Steel RT204S8077 5667075Way ShortC125S Aluminum RT125A8350 02-1873

    展开阅读全文
    提示  道客多多所有资源均是用户自行上传分享,仅供网友学习交流,未经上传用户书面授权,请勿作他用。
    关于本文
    本文标题:伊顿螺纹插装阀插孔.pdf
    链接地址:https://www.docduoduo.com/p-7885498.html
    关于我们 - 网站声明 - 网站地图 - 资源地图 - 友情链接 - 网站客服 - 联系我们

    道客多多用户QQ群:832276834  微博官方号:道客多多官方   知乎号:道客多多

    Copyright© 2025 道客多多 docduoduo.com 网站版权所有世界地图

    经营许可证编号:粤ICP备2021046453号    营业执照商标

    1.png 2.png 3.png 4.png 5.png 6.png 7.png 8.png 9.png 10.png



    收起
    展开