1、Prepared by, date: 2 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 1 52 Total Latest revision: Approved by, date: COPYRIGHT Location: Plant: = +
2、 + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in
3、this document. Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or conseque
4、ntial damages arising from use of this document. This document and parts thereof must not be reproduced or copied without ABBs written permission, and contents therof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted. Additional copies o
5、f this document may be obtained from ABB at its then current charge. Copyright 2016 ABB ALL right reserved. ABB Engineering (Shanghai) No.4528, Kangxin Highway, Kangqiao Town Nanhui District, Shanghai, 201319 P.R.ChinaPrepared by, date: 3 We reserve all rights in this document and in the information
6、 contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 2 52 Total Latest revision: Approved by, date: TITLE PAGE Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3
7、4 5 6 7 8 3HAC049406-003 Approved Manufacture Type Control cabinet Mains voltage Supply Control voltage Year of construction : : : : : : : Type of installation Customer Drawing number Drawing version : : : : : Project start Project manager Last revision Designed by Designed date Number of pages : :
8、: : : : :Prepared by, date: 4 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 3 52 Total Latest revision: Approved by, date: Table of contents: Lo
9、cation: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Table of contents Plant Location Page supplementary field Page Page description Date Editor ABB_table_of_contents 1 4/1/2016 CNWILIU5 2 3 Table of contents: 3/31/2016
10、CNYIHU2 4 Table of contents: 5 REVISION INFORMATION 6 Front View 7 Top View 8 Side View 9 BLOCK DIAGRAM 10 MAIN POWER INPUT 11 POWER SUPPLY DSQC 661 AND 662 12 SAFETY INPUT A32 DSQC1003 21 FIELDBUS ADAPTER A32: 22 DEVICENET A31.2 DSQC1006 / PROFITBUS DP A31.3 DSQC1005 23 DIGITAL I/O UNIT INPUT 24 DI
11、GITAL I/O UNIT OUTPUT 25 DIGITAL PART OF COMBI I/O AND 26 DIGITAL I/O UNIT DSQC652 27 COMBI I/O UNIT DSQC651 28 RELAY I/O UNIT DSQC653 29 RELAY I/O UNIT DSQC653 30 REMOTE I/O UNIT DSQC350A COPYRIGHT TITLE PAGE 4/1/2016 CNWILIU5 CNWILIU5 CNWILIU5 CNWILIU5 4/1/2016 4/1/2016 4/1/2016 4/1/2016 CNWILIU5
12、3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CN
13、YIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2Prepared by, date: 5 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly
14、 forbidden. Copyright 2003 ABB Page 4 52 Total Latest revision: Approved by, date: Table of contents: Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Table of contents Plant Location Page supplementary field Page
15、Page description Date Editor ABB_table_of_contents 31 ANALOGUE I/O UNIT DSQC355B 32 ENCODER UNIT DSQC377 33 CC-LINK 34 VISION, INTEGRATED CAMERAS 35 ETHERNET SWITCH A64/CAMERA 36 AXIS COMPUTER UNIT 37 AXIS COMPUTER UNIT 38 RECTIFIER AND BLEEDER 39 FAN UNIT 40 REMOTE SERVICE BOX DSQC680 41 SERVO DRIV
16、E SYSTEM IRB 120 42 CONTROL CABLE 43 SERVO DRIVE SYSTEM IRB 140 44 CONTROL CABLE IRB 140 45 SERVO DRIVE SYSTEM IRB 360 46 CONTROL CABLE IRB 360 47 SERVO DRIVE SYSTEM IRB 1200 48 CONTROL CABLE IRB 1410, 1600, 260 49 50 SERVO DRIVE SYSTEM IRB 1410, 1600, 260 CONTROL CABLE IRB 1200 3/31/2016 CNYIHU2 3/
17、31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2 3/31/2016 CNYI
18、HU2 3/31/2016 CNYIHU2 3/31/2016 CNYIHU2Prepared by, date: 6 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 5 52 Total Latest revision: Approved b
19、y, date: REVISION INFORMATION Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Rev 00 2014 10 - Initial Revision Rev 01 2016 02 - Update for NGAC SafeMove Rev 02 2016 09 - XS16 updated to 4pin - S21.1 pin number up
20、datedPrepared by, date: 7 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 6 52 Total Latest revision: Approved by, date: Front View Location: Plan
21、t: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Remote service Brake release Only for IRB120 EtherNet Switch Power switch Power input XS0 A64 A61 S21.4 Q1 Emergency stop Motor on Flex Pendant Safety Stop S21.2 S21.3 SECTION A-A
22、 SCALE 1 : 2.5 A A S21.1 Mode switch XS16 XS18 XS12 XS13 XS14 XS15 XS17 XS8 XS7 Power cable Signal cable for force control Signal cable Power supply Profibus XS41 Digital input 1 Digital input 2 Digital output 1 Digital output 2 DeviceNet XS2 XS1 ES1 ES2 XS9 XS4Prepared by, date: 8 We reserve all ri
23、ghts in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 7 52 Total Latest revision: Approved by, date: Top View Location: Plant: = + + Sublocation: Document no. Next Rev.
24、Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved System power supply Digital I/O Safety board DSQC400E for NGAC DSQC400 for Normal Contactor Unit Fan cover A21 K42, K43, K44 G1 A35 R1.1 Drive unit E41, E42 A41 Fan BleederPrepared by, date: 9 We reserve all rights in this d
25、ocument and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 8 52 Total Latest revision: Approved by, date: Side View Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Offic
26、e: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Main computer Z1 Filter A31 Leftside View Rightside View Axis computer Ultra cap bank Power distribution A42 G3 G2Prepared by, date: 10 We reserve all rights in this document and in the information contained therein.Reproduction, use or
27、disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 9 52 Total Latest revision: Approved by, date: BLOCK DIAGRAM Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved A41
28、 Drive unit Manipulator A42 Axis computer S21 Control panel K43 G3 K42 Ultra cap A21 A35 A31.4 Safety board NGAC Safety board G18 15.b;8 -L2 / 15.a;8 15.b;8 -LP1 / 11;7 -LP2 / 11;7Prepared by, date: 12 We reserve all rights in this document and in the information contained therein.Reproduction, use
29、or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 11 52 Total Latest revision: Approved by, date: POWER SUPPLY DSQC 661 AND 662 Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049
30、406-003 Approved AXIS COMPUTER / DRIVE 24V Devicenet/ I/O BRAKE PC/SAFETY BOARD MAIN COMPUTER MAIN FAN UNIT -152 AWG16 BK -153 AWG16 BK -254 AWG20 -255 AWG20 -250 AWG16 BU -251 AWG16 -302 AWG20 -304 AWG20 -465 AWG20 -466 AWG20 -467 AWG20 -468 AWG20 AWG14 AWG20 -G1 DSQC661 -G2 DSQC662 -G3 -PE1 AWG12
31、BU AWG20 BU 3 -X1 1 5 1 -X2 2 3 4 3 -X3 4 1 -X1 2 3 4 3 -X2 4 1 -X3 4 2 5 3 6 1 -X4 2 3 4 1 -X5 2 3 4 5 6 7 8 1 -X6 2 3 4 5 6 7 8 9 10 11 12 1 -X7 2 3 4 5 6 7 8 9 10 1 -X8 2 3 4 1 -X9 2 3 4 1 24V CHARGE -X1 2 24V CHARGE 3 N.C. 4 N.C. 5 N.C. 6 7 8 +SENSE 9 N.C. 10 N.C. GNYE 2/RD 1/WH 1/GN 2/BK BK RD
32、BN OG BU BU BU BU BU BU BU BU BU BU -253 AWG16 -252 AWG16 BU -241 AWG20 BU -242 AWG20 BU -243 AWG20 BU -244 AWG20 BU 248 AWG18 BK 247 AWG18 RD -0V BRAKE;1 / 42;2 44;2 46;2 48;2 50;2 -0V COOL / 12;3 -0V COOL;2 / 39;3 -0V COOL;3 / 39;3 -0V DRIVE / 36;2 -0V Drive sys / 38;2 -0V PC;1 / 19;2 -0V SYS / 12
33、;3 -0Vdevicenet / 23;1 -24V COOL / 12;3 -24V Drive sys / 38;2 -24V PC;1 / 19;2 -24V SYS / 12;3 -+24V BRAKE;1 / 15.a;6 15.b;6 -+24V COOL;2 / 39;3 -+24V COOL;3 / 39;3 -+24V DRIVE / 36;2 -+24Vdevicenet / 23;1 -USB2 +5V / 20;7 -USB2 D+ / 20;7 -USB2 D- / 20;7 -USB2_GND / 20;7 -LP1 / 10;3 -LP2 / 10;4 -BRA
34、KEPB / 42;2 44;2 46;2 48;2 50;2 -0V BRAKE;2 / 42;2 44;2 46;2 48;2 50;2 -0V_OUT / 35;2 40;2 -24V_OUT / 40;2 35;2Prepared by, date: 13.a We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictl
35、y forbidden. Copyright 2003 ABB Page 12 52 Total Latest revision: Approved by, date: SAFETY INPUT 4 -ES FPU 1:A / 16;2 17;2 -ES FPU 1:B / 16;2 17;2 -ES FPU 2:A / 16;2 17;2 -ES FPU 2:B / 16;2 17;2 -RCH1 / 14;7 -RCH2 / 14;7 -RS485+ / 19;7 -RS485- / 19;7 -RunCh+ / 14;6 -RunCh_0V / 14;6 -LIM_1A/ 42;2 44
36、;3 46;3 48;3 50;3 -LIM_1B/ 42;2 44;3 46;3 48;3 50;3 -LIM_2A/ 42;2 44;3 46;3 48;3 50;3 -LIM_2B/ 42;2 44;3 46;3 48;3 50;3 -24V_Sig.ref. / 19;7 -24V COOL / 11;4 RunCh0V RunCh+ RunCh0V RunCh+ Not available on CDU 1269 AWG20 BU AWG20 BU 1270 AWG24 BU AWG24 BU AWG24 BU AWG24 BU 1265 1268 1267 1266 5 -209
37、AWG20 BU -210 AWG20 BU -211 AWG20 BU -212 AWG20 BU -231 AWG20 -232 AWG20 -233 AWG20 -234 AWG20 -235 AWG20 -236 AWG20 -237 AWG20 -238 AWG20 AWG24 -A21 21 22 -S21.3 12 11 U U 1 -XS7/X1 2 3 4 6 7 8 1 -XS8/X2 2 3 4 5 6 7 8 5 11 3 -X9 9 6 12 4 10 5 -X10 6 7 8 1 -X11 2 3 4 5 6 7 8 1 -X12 2 3 4 1 -X13 3 4
38、BU WHBU WHBN JUMPER JUMPER JUMPER JUMPER 2 -A31.4 Option: DSQC1015 safety board -X7 3 4 5 6 2 1 -A31.4 Option: DSQC1015 safety Board 2 -X1 1 -Y1 1 -Y2 1 3 4 2 -A31.4 Option: DSQC1015 safety Board 5 9 -X6 10 14 1 -X14 9 -0V COOL / 11;5 -0V SYS / 11;5 -0V_Sig.ref. / 19;7 MAIN COMPUTER FPU 24V SYS 24V
39、PANEL 0V SYS 24V FPU POWER 24V PANEL Power distribution boardPrepared by, date: 13.b We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 13.a 52 Total
40、 Latest revision: Approved by, date: RUN CHAIN OPERATING HW MODE SELECTOR, 2 MODES Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved 1 24V SYS 0V SYS -EN2 / 13.b;2 -MAN1 / 13.b;2 -MAN2 / 13.b;2 AWG24 BU -SPEED / 13.
41、b;2 AUTO MAN AUTO MAN 1247 1248 1255 1246 1250 1254 1 AWG24 BU AWG24 BU AWG24 BU AWG24 BU AWG24 BU Option:Run chain Ext Operating, 2 Mode Selector -205 AWG24 x 2 BU -206 AWG24 x 2 BU -207 AWG24 x 2 BU -208 AWG24 x 2 BU -228 AWG20 BU -229 AWG20 BU -230 AWG20 BU -260 AWG20 -261 AWG20 -262 AWG20 -263 A
42、WG20 -264 AWG20 -265 AWG20 -299 AWG20 BU -300 AWG20 BU -A21 -S21.2 /13.b;5 13 14 -S21.4 /13.b;5 /16;4 2 3 4 5 6 -X6 7 8 9 10 11 13 14 1 -X10 2 3 4 9 13 14 X1 X2 BU BU BU BU BU BU 13 14 15 9 10 11 -1240 EXT.MAN1 -1241 EXT.AUTO1 -1244 EXT.MAN2 -1245 EXT.AUTO2 -1242 EXT.COMMON1 -1246 EXT.COMMON2 5 -S21
43、.1.XS1 1 2 6 3 4 1 EXT S21.1.XP1 2 6 5 4 3 1 2 3 5 6 7 -A31.4 DSQC1015 safety board -X6 23 21 17 15 20 18 -S21.1 2-MODE SELECTOR -A31.4 Option: DSQC1015 safety Board 4 3 -X6 6 8 -0V PANELB / 13.b;5 16;2 17;2 -24V FPU POWER / 13.b;5 16;2 17;2 -EN1 / 13.b;2 -EN1_1 / 13.b;5 16;2 17;2 -EN1_2 / 13.b;5 16
44、;2 17;2 24V PANEL 24V FPU POWER Option: Brake release button Only for IRB120 FPU Option: Motor-on switchPrepared by, date: 14 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidd
45、en. Copyright 2003 ABB Page 13.b 52 Total Latest revision: Approved by, date: RUN CHAIN OPERATING SW MODE SELECTOR, 2 MODES Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved 1 24V SYS 0V SYS -EN2 / 13.a;2 -MAN1 / 13
46、.a;2 -MAN2 / 13.a;2 -SPEED / 13.a;2 AWG24 BU AWG24 BU AWG24 BU AWG24 BU -205 AWG24 x 2 BU -206 AWG24 x 2 BU -207 AWG24 x 2 BU -208 AWG24 x 2 BU -228 AWG20 BU -229 AWG20 BU -230 AWG20 BU -260 AWG20 -261 AWG20 -262 AWG20 -263 AWG20 -299 AWG20 BU -300 AWG20 BU -A21 -S21.2 /13.a;5 13 14 -S21.4 /13.a;5 /
47、16;4 1 2 3 4 5 6 -X6 7 8 9 10 11 13 14 1 -X10 2 3 4 9 13 14 X1 X2 BU BU BU BU -A31.4 Option: DSQC1015 safety board -X6 23 21 17 15 20 18 -A31.4 Option: DSQC1015 safety Board 4 3 -X6 6 8 -0V PANELB / 13.a;5 -24V FPU POWER / 13.a;5 -EN1 / 13.a;2 -EN1_1 / 13.a;5 -EN1_2 / 13.a;5 24V PANEL 24V FPU POWER
48、FPU Option: Brake release button Only for IRB120Prepared by, date: 15.a We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 14 52 Total Latest revisio
49、n: Approved by, date: PROTECTIVE STOP Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 02 CNSHLIN8 1 2 3 4 5 6 7 8 3HAC049406-003 Approved AUTO STOP GENERAL STOP AS1+ AS1- AS2+ AS2- GS1+ 6 -A21 -A31.4 Option: DSQC1015 safety board -X6 24 22 1 2 6 -X15 4 2 3 1 5 -EN1 / -EN2 / -MAN1 / -MAN2 / -RunCh+ / 12;5 -RunCh_0V / 12;6 -SELF2 15.a;4 -SELF1 15.a;4 -LOCK2B 15.a;5 -LOCK1A 15.a;5 -CH2 / 15.a;3 -CH1 / 15.a;2 -RCH1 / 12;6 1263 1264 1262 1261 AWG24 BU AWG24 BU AWG24 BU AWG24 BU 24V PANEL 24V FPU POWER 24V PANEL SOFT GS SOFT AS
