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1、1.Short orders reviewFunctions / Sub-Functions ID :Module - Functions Name :APS-FP Test Name (TBA by BD) Test ID (TBA by BD)Test Condition / Test Scenario:short orders reviewDependencies / Prerequisites ICP后存在short order注意:1、 订单short的主要原因是制造件无bom或无routing、采购件无供应商。目前FP查询到欠料的订单和欠料的物料,但不能直接查询到原因。在订单的de

2、mand order plan可以查询订单的物料需求明细,在short qty 栏目可以查询到订单所有欠料的物料。在item表中查欠料item的vendors 、routings的值大于0,可以确认是否有供应商和工艺路线。在bom_components_data中可以查询item是否有bom(建议在ERP环境查询是否有清单,FP查询时需要打开整个bom表,查询困难)。Responsibility(required to execute this test case)Step #Navigation Action Expected Results Actual ResultsPass /Fail

3、Test Defect number1 查看short order的基本情况Functions/ Problem Analysis/ Problem List点击Functions/ Problem Analysis/ Problem List,在打开的Problem summary表中shortorder一栏即说明了short order的概况。Total Count中数值是所有需求订单数量,Problem Count中是short order的数量记录下short order的数量2 检查short order的demand order plan:Problem 1、 在Problem L

4、ist/Problem summary表中点击Short Orders,记录下该short order的订单名称和下载只有短缺物料Step #Navigation Action Expected Results Actual ResultsPass /FailTest Defect numberList/Problem summary 2、 在打开的short orders表中点击任何一个订单,在弹出的菜单中选择Demand Order Plan,进入此订单的Demand Order Plan界面3、 点击filter漏斗,在过滤条件中输入short qty0条件,点击apply and re

5、turn4、 点击表头,在弹出的菜单中点击Export to Spreadsheet,将输出的XLS格式文件保存在本地的demand order plan表3 按订单order查询short orderFunctions/Problem Analysis/Short Orders By Order1、 点击Functions/Problem Analysis/Short Orders By Order2、 点击表头demand order,在弹出的菜单中选择find,输入步骤2中查询的订单名称,点击find first记录该订单下短缺的物料(demand part )、该物料短缺数量(shor

6、t),并与步骤2中下载的表单比较是否一致4 按短缺物料part查询,输出短缺物料清单Functions/Problem Analysis/Short Orders By Part1、 点击Functions/Problem Analysis/Short Orders By Part2、 点击custome按钮,将UD Planner Code、make or buy、Vendors、Routing s等字段加入,点击apply and return3、 点击表头,在弹出的菜单中选Export to Spreadsheet,将输出的XLS格式文件保存在本地可以从下载表中得出制造件routings

7、0、采购件vendors0的物料清单5Test Case Author: 褚小四 Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 2. Review Freeze HorizonFunction / Sub-function ID :Review Freeze HorizonModule - Function Name :FP-Rev

8、iew Freeze Horizon Test Name (TBA by BD) Test ID (TBA by BD)Test Condition / Test Scenario:审视冻结期计划Dependencies / Prerequisites 在ERP中选择三个WIP(JPZC0311412/JPZC0310614/JPZC0310511 ),全部都用到资源DSAPCB/RL028。目前冻结期设置为2天,现在的系统开工时间为1.19日。Responsibility(required to execute this test case)HW SIT FPStep #Navigation

9、 Action Expected ResultsActual Results Pass /FailTest Defect number1 在系统文件中检查查看Data Files- production_schedule_data1 选择 Filter,确定 Resource= DSAPCB/RL028这个操作只能在VB环境中完成在Mfg Order Id中可以找到三个任务令JPZC0311412/JPZC0310614/JPZC0310511,并且顺序如上排列2 返回ERP检查WIP的资源使用时间1、 在 ERP 的 View Discrete Jobs 的中分别输入上面的三个任务令号,可以

10、查到他们在这个资源对应工序的开工时间(First Unit Start Date)2、 比较三个任务令的开工时间,开工的顺1、 JPZC0311412 的开工时间:21-JAN-2003 06:48:002、 JPZC0310614 的开时间:21-JAN-2003 Step #Navigation Action Expected ResultsActual Results Pass /FailTest Defect number序与前面在 FP 的数据文件中的顺序相同17:18:003、 JPZC0310511 的开工时间:24-JAN-2003 11:04:003 在FP的上一界面 1、

11、在 Resource 选定后,左键选择 Load Graph 2、1、可以查看到三个任务令在资源中的开始时间会重新排列,尽可能早的开工。以保证物料优先分配456Test Case Author: 叶怡志 Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)叶怡志 on 11/18/2002 Output attached: (yes/no)Test Retested by: (inc. date) Results Reviewed by:(inc. date)Sign off 3.ATO WO write backFunc

12、tion / Sub-function ID :整机任务令回写Module - Function Name : Test Name (TBA by BD) Test ID (TBA by BD)Test Condition / Test Scenario:Dependencies / Prerequisites 回写FP计划给ERP 中WIP 未开工工序的计划开始时间和完工时间;及未开工工序的资源;BOM是不回写的(整机不设替代物料);这个逻辑适用于RELEASED、UNRELEASED、HOLD 状态的所有任务令(整机先在ERP中创建的任务令不存在在FP中创建MFG ORDER)Respon

13、sibility(required to execute this test case)FP计划Step #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect NumberStep #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect Number1 FP中的MFG ORDER 释放未完

14、工:JF211720477释放HOLD :JF211720483未释放未HOLD:JF211720479未释放HOLD :JF211720480FP这些任务令的工序情况、资源情况记录回写前最新FP的未开工工序的开始完成时间、每道工序的主资源占用时间段(开始-完成时间)、及并行附资源的时间(在ROI集成时回写)2 验证ERP与FP排产后的结果一致性 进入WIP下OPERATION 、ROUTING下查寻结果 1、 工序、主资源时间一致2、 付资源的时间MFG ORDER 1.点击Find,输入JPZ30113011查找. JPZ30113011在FP中存在.2. 点击Find,输入查找MG000

15、03 MG00003.在FP中存Step #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect Number在.2 ERPWIP-.Discrete jobs 1.输入jobs= JPZ30113011点击FIND JPZ30113011在ERP中存在.2.点击Operations,查看Dates.将WIP中的计划与FP中的mfg order plan比较.二者计划相同.1.输入jobs= MG00003点击FIND MG00003在WIP

16、中不存在Test Case Author: 李永志 Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date) Results Reviewed by:(inc. date)Sign off 6.Check the FP plan result exporting to ERPFunction / Sub-function ID :APS.ERP.Module - Function Name : Test Name (TB

17、A by BD) Test ID (TBA by BD)Test Condition / Test Scenario: Sales order1330214的shipset1经FP排产后的计划发货日期输出到 ERP的OM模块对应 Shipset1的Schedule ship date栏内,检查二者数据是否一致.Dependencies / Prerequisites Sales Order1330214 的Shipset1 在ERP 中的要求到货日期为2002/10/29日.运输方式为汽运.运输时间为5天.Sales Order1330214 的Shipset1 在FP中对应的Demand O

18、rder Part Id为 SO-sales Order1330214-shipset1Responsibility(required to execute this test case)计划员Step #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect Number1. FP-FunctionsFactory Model1.点击 Orders, 在demand orders界面查看 Demand Order Part Id为 SO-13

19、30214 -shipset1对应的sales order1330214的due date时间,Sales Order1的due date为2002/10/29.Sales Order1的Completion date为2003/1/22.Step #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect NumberCompletion Date.2. ERP-OM Inquiry-View Sales Order1在Find Orders界

20、面输入:Order Number为1330214.点击 FIND.2.在Order Organizer界面点击OPEN Order.3.点击Line Items.点击Shipping查看shipset为shipset1的订单行的Schedule ship date.Schedule arrival dateRequest date.Schedule ship date为2003/1/22.Schedule arrival date 为 2003/1/27Request date.为2002/10/29.Test Case Author: 李永志 Test Case Reviewed by:(i

21、nc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date) Results Reviewed by:(inc. date)Sign off 7.Test the reservation data from ERP to FPFunction / Sub-function ID :APSModule - Function Name : Test Name (TBA by BD) Test ID (TBA by BD)Test Condition / Test Scenar

22、io:一个订单包含以下订单行:1.已全部预留的订单行一个.2.已部分预留的订单行一个.3.未预留的订单行一个.Dependencies / Prerequisites 订单已经book,定单已经预留.Responsibility(required to execute this test case)WIPStep #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect Number1 FP-FunctionsFacto1.点击Orders,在

23、Demand Orders界面查看 ,查看order1的各订单行的物料需求情况。1.已预留,未发料的订单行一个.该订单行需求数量为全部需求。2.已预留,已全部发料的订单行一个.该订单行需求数量为0。3.已预留.部分发料订单行一个.该订单行需求数量为全部需求减去已发数量Step #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect Numberry Model 4.未预留的订单行一个.该订单行需求数量为全部需求Test Case Author

24、: 李永志 Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date) Results Reviewed by:(inc. date)Sign off 8.The plan for one part have bom/routing/supplier Functions / Sub-Functions ID : Module - Functions Name :APS-FP Test Name (TBA by BD) Te

25、st ID (TBA by BD)Test Condition / Test Scenario:Bom/routing/supplier都有的part的物料计划Dependencies / Prerequisites 1、ERP中采购件04024575/04023246 有供应商及BOM、ROUTing,有加工任务令和PO,04024575采购提前期长于工艺路线对应的加工提前期,04023246相反,二者各有100的wip;04024575的下层物料25070030/14040153有部分库存2、31130602供应商有BOM,无routing ,其下层物料31160610/31040486/

26、31020501/31180363无库存3者有连续的需求(有预测需求),且有早于最小提前期的需求未被已有供应满足。 注意:1、 FP逻辑,如果一个器件有供应商的,FP会首先检查是否有对应的供应商,如果有则产生建议PR,没有再检查Bom和Routing。如果订单延迟或short且制造完工日期比采购的快,则调整为工单。2、 有BOM,无routing项目集成时会虚拟一个 routingH80#DUMMY_ITEM,虚拟routing 提前期为零Responsibility(required to execute this test case)Step #Navigation Action Expe

27、cted ResultsActual Results Pass /FailTest Defect number1 查看供应商leadtimeFunctions /Validate Data/Factory Data Files1、在Functions /Validate Data下点击Factory Data Files,点击打开supplier_part_data,在展开的窗口查找04024575/04023246/31130602/25070030/14040153,记录下其leaditime记录其leaditime04024575的leadtime为17和20天;04023246的lea

28、dtime为1天;31130602的leadtime为10天;PassStep #Navigation Action Expected ResultsActual Results Pass /FailTest Defect number25070030:13/10天;14040153:17/142 查看routing数据Functions /Validate Data/Factory Data Files1、在Functions /Validate Data下点击Factory Data Files,点击打开routing_data,在展开的窗口Routing字段查找H80#04024575/

29、04023246/31130602,记录下其leaditime记录下其Unit Runtime、Preop TimeH80#04024575的5工序Unit Runtime为1.0E-4hr,合计Preop Time为56小时;H80#04023246的4工序Unit Runtime为1.0E-4hr,合计Preop Time为62.5小时;无H80#31130602的routingPass3 查看04024575的part bufferFunctions-Factory Model1、在Functions/ Factory Model 下点击items,展开的窗口查找04024575,点击后

30、在弹出的菜单中选择:part buffer,在part buffer窗口中选择supply窗口2、记录下供需匹配情况在物料25070030、14040153充分时,对延迟订单产生工单,其余需求产生PR与期望一致 Pass4 查看04023246的part buffer1、在Functions/ Factory Model 下点击items,展开的窗口查找04023246,点击后在弹出的菜单中选择:part 只产生PR 与期望一致 PassStep #Navigation Action Expected ResultsActual Results Pass /FailTest Defect nu

31、mberFunctions-Factory Modelbuffer,在part buffer窗口中选择supply窗口2、记录下供需匹配情况5 查看31130602的part bufferFunctions-Factory Model1、在Functions/ Factory Model 下点击items,展开的窗口查找31130602,点击后在弹出的菜单中选择:part buffer,在part buffer窗口中选择supply窗口2、记录下供需匹配情况只产生PR 与期望一致 PassTest Case Author: 褚小四 Test Case Reviewed by:(inc. dat

32、e)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 9.no standard WO and material requirementFunctions / Sub-Functions ID : Module - Functions Name :APS-FP Test Name (TBA by BD) Test ID (TBA by BD)Test Condition / Test Scenario

33、:非标任务令供应及物料需求Dependencies / Prerequisites 1、Released非标任务令 WIP0006CXS (03032262*100pcs,MRP net数量为80、开工时间24-DEC-2002 17:12:00完工时间03-JAN-2003 17:59:00,物料需求是 40060036/03032262各100pcs,已各分配2pcs ,任务令本身设置了工艺路线,03032262有标准的清单和工艺路线),2、Unreleased非标任务令CXS0011WIP (03030597*100pcs ,MRP net数量为60、开工时间16-DEC-2002 00

34、:00:00 完工时间07-JAN-2003 00:00:00,物料需求是 03030597*100pcs,未分料,任务令本身无工艺路线,03030597有标准的清单和工艺路线)。检查1、是否产生新的物料需求(包括标准清单中的需求)2、是否作为供应,可供应的数量是否80pcs2、 完工日期、时间是否一致3、 检查是否占用资源注意:对非标任务令,集成时将其ERP开工时间集成在FP的MFG hold date,Responsibility(required to execute this test case)Step #Navigation Action Expected ResultsActua

35、l ResultsPass /FailTest Defect number1 Functions /Manufacturing Orders表从Mfg Order栏目查找WIP0006CXS,点击它,在弹出菜单中选Demand Order Plan Step #Navigation Action Expected ResultsActual ResultsPass /FailTest Defect number检查PST、PCT是否与ERP开/完时间一致 与ERP开工时间一致一致 Pass检查展开的下层物料,是否其Required By Demand大于零等于零 一致 Pass检查Planne

36、d qty/Wip qty是否等于ERP mrp net数量 等于 一致 Pass2 Functions /Manufacturing Orders表退至Mfg Order栏目查找WIP0006CXS,点击它,在弹出菜单中选Mfg Order Plan,检查速所有资源上的Stretched Runtime是否等于零等于零 一致 Pass3 Functions /Manufacturing Orders表查找WIP0011CXS,重复以上步骤 同上 一致 PassTest Case Author: 褚小四 Test Case Reviewed by:(inc. date)Test Execute

37、d by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 10.Different material issue scenarioFunctions / Sub-Functions ID : Module - Functions Name :APS-FPTest Name (TBA by BD)Test ID (TBA by BD)Test Condition / Test Scenario:Different material i

38、ssue scenarioODS获取 ERP数据后,库存可用数据、PO 到货时间发生变化Dependencies / Prerequisites 1、 原材料21130825原库存314pcs,全部隔离 2、 半成品03032262库存417pcs,今天收到临时技术更改需要返工,预计返工的完工日期是10天以后3、 原材料03012353,PO JP2L618SG2 共2004pcs 采购通知到货时间延迟一周注意:发生上述情况时,在审视ICP计划结果时可以通过净改变net change来修改供应数据,由于净改变所需时间较长,影响较小时不推荐Responsibility(required to e

39、xecute this test case)Step #Navigation Action Expected ResultsActual Results Pass /FailTest Defect number1 修改21130825库存数据Functions-Factory Model1、在Functions/ Factory Model 下点击items,展开的窗口查找原材料21130825,点击后在弹出的菜单中选择:part buffer,点击supply 2、选择supply为unspecified,supply qty 等于314的供应,在此供应行前打勾,点击edit receipt

40、按钮,进入修改界面,修改数量为0,Replan Using This Part和供应数量修改为零,涉及的order重新分配完成净改变的时间为510分钟,且严重影响FP的处理速度,但结果与预期一致PassStep #Navigation Action Expected ResultsActual Results Pass /FailTest Defect numberReplan Short and Late Orders两选项前打勾,点击submit修改方法还有如下几种:a、 在此供应行前打勾,点击delete receipt按钮,提示是否删除的选择yesb、 点击需要修改数量的供应suppl

41、y qty,在表单下列的edit栏目中修改数量314为0,点击update,提示supply modified,点击ok确认(按a/b方式,Replan Using This Part和Replan Short and Late Orders两选项都是。另外,用add receipt可以增加一条供应)2 修改03032262Functions-Factory Model1、在Functions/ Factory Model 下点击items,展开的窗口查找原材料03032262菜单中选择:part buffer,点击supply 2、选择supply为unspecified,supply qt

42、y 等于416的供应,在表单下列的栏目中时间arrival time改为10天之后,点击update,提示supply modified,点击ok确认供应时间修改为10天之后,涉及的order需求重新分配完成净改变的时间为510分钟,且严重影响FP的处理速度,但结果与预期一致Pass3 修改03012353 PO到货时间Functions-Factory Model1、在Functions/ Factory Model 下点击items,展开的窗口查找原材料03012353菜单中选择:part buffer,点击supply 2、点击需要修改数量的供应PO JP2L618SG2的arrival

43、 time,在表单下列的栏目中时间改为7天之后,点击update,提示supply 供应时间修改为7天之后,涉及的order重新分配完成净改变的时间为510分钟,且严重影响FP的处理速度,但结果与预期一致PassStep #Navigation Action Expected ResultsActual Results Pass /FailTest Defect numbermodified,点击ok确认Test Case Author: 褚小四 Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attac

44、hed: (yes/no)Test Retested by: (inc. date)Results Reviewed by:(inc. date)Sign off 11.Alternate BOM and alternate ROUTINGFunction / Sub-function ID :替代BOM和替代routingModule - Function Name : Test Name (TBA by BD) Test ID (TBA by BD)Test Condition / Test Scenario:Dependencies / Prerequisites ERP中创建任务令JP

45、ZC0311311 下的物料14080069 需求由20 改为60,删除15020023和15020025,36020019 的发料数量为40(20工序:需求60), 14010021发送20(40工序);JPZC0311412删除所有的IPQC工序,并在SMT工序后增加 AXI测试工序, JPZH0311411中删除插件工序,并减少该任务令在SMT(20)工序的替代资源数量Responsibility(required to execute this test case)FP计划Step #Navigation Action Expected Results Actual ResultsPa

46、ss /Fail Remarks including performance problemDefect NumberFP Planning actionIcp1. 在 FP 主菜单 function 栏下点击 Planning actionIcp2. 随后输入 plan start time date 日期后点击 submit 提交系统按照既定逻辑进行IA分配Step #Navigation Action Expected Results Actual ResultsPass /Fail Remarks including performance problemDefect Number2 FactoryMfg Order 查找上述任务令,并点击Manufacturing Order Plan和Demand Order Plan查看该任务令的工艺路线信息、资源信息、物料清单信息3、 工序、主资源时间一致4、 物料需求清单一致Test Case Author: 薛春波 Test Case Reviewed by:(inc. date)Test Executed by: (inc. date)Output attached: (yes/no)Test Retested by: (inc. date) Results Reviewed by:(inc. date)Sign off

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