1、2ContentsThe operation, installation and servicing of this product must be carried out by a qualified electrician,following installation standards and safety regulations. Check that you have the correct softstarterunit in regards to net voltage, rated motor data and type of connection.WARNINGMore th
2、an one live circuit - see diagramDo not operate machine with the grounding wire disconnectedWARNING多於一個帶電線路 看圖示不可操作不帶接地線的機器警 告使用、安裝和維護本產品需由合格的電氣人員進行，並遵循相應的安裝標準和安全規程。請檢查取用的軟起動器與電網電壓，電機額定參數和連接方式相符合。警 告目 錄Softstarter Marking 3Mounting 4Drilling plan 4Minimum distance to wall/front 4Connection 5Main cir
3、cuit Bar 1L1, 3L2, 5L3 as well as2T1, 4T2 and 6T3 5Control voltage and control circuit 6Setting 9Start ramp 9Stop ramp 9Initial voltage (UINI) / Current limit function (ILIM) 9Switch for selection of connection type,Line/Delta switch S1 10Basic settings for different applications 11Maintenance 12Tro
4、uble Shooting 12Technical Data 15Dimensions 15Circuit diagram 161. 軟起動器鉻牌2. 安裝2.1 開孔圖2.2 對牆 / 面板的最小距離3. 接線3.1 主回路接端子 1L1, 3L2, 5L3以及 2T1, 4T2 和 6T33.2 控制電壓和控制回路4. 設定4.1 起動曲線4.2 停止曲線4.3 初始電壓 (U INI) / 限流功能 (I LIM)4.4 連接方式選擇開關，外接 / 內接開關 S14.5 不同應用的基本設定5. 維護6. 故障尋跡7. 技術參數7.1 尺寸7.2 電路圖31. 軟起動器鉻牌 Softsta
5、rter MarkingThese softstarters fulfil thedemands according to 89/336/EECand EN 60947-4-2 / IEC 60947-4-2,Equipment class A.!工作電壓 UsSupply voltage Us控制回路的端子標誌Terminal marking of control circuit軟起動器型號Softstarter Type狀態指示Status indication主回路端子標誌Terminal marking ofmain circuit訂貨號Order code按 IEC 60947-4-
6、2列出的技術參數Technical data acc.to IEC 60947-4-272 : Ie = 72AAC-53a : 不帶有旁路without by-pass8-1.6 : 8*Ie in 1.6 秒sec80-6 : 80% 負載率及每小時起動 6 次80% in operationand 6 starts/h按 UL 508 列出的技術參數Technical dataacc. to UL 508產品系列號Serial number圖 Picture 1.1綠 Green綠 Green紅 Red紅 Red本軟起動器符合 89 / 336 /EEC 和 EN 60947-4-2 /
7、IEC 60947-4-2，A 級設備的要求。4!2. 安裝 MountingTo have a suitable cooling, thesoftstarter has to be mountedvertically, see picture 2.1.The softstarter should not be mountedin a way that the airways are blocked.Follow recommended distances acc.to section 2.2.All technical data for the softstarterare valid fo
8、r an ambient temperatureof 40C. For temperatures above of40C, up to max. 60C, the ratedcurrent has to be derated with 0.8%per C.圖 Picture 2.1圖 Picture 2.2The following distances give enoughclearance for airflow around thesoftstarter for suitable cooling. Pleasenote that the values are minimumdistanc
9、es.Minimum distance to wall/front圖 Picture 2.4圖 Picture 2.3為保證適當的冷卻，軟起動器必須垂直安裝，見圖 2.1。軟起動器不能安裝在通風阻塞之處。應遵循按 2.2 節所推廌的安裝距離。軟起動器所有技術參數在環境溫度為 40C 時有效，對高於40C 至 60C 的環境溫度，額定電流需按每攝氏度 0.8% 的系數降容。ABC EF HPS S18/30-500.44/76-500 20 10 100 120 200 163PS S50/85-500.72/124-50020 10 100 140 250 163PS S18/30-690.7
10、2/124-690PS S85/147-500.142/245-50020 10 100 181 340 265PS S85/147-690.142/245-690PS S175/300-500300/515-50020 10 100 356 340 265PS S175/300-690300/515-690空隙 軟起動器外型尺寸Air gap Outer dimensions of the softstarter下述距離給軟起動器周圍足夠的通風冷卻空間。請注意這些數值是最小的距離。2.2 對牆 / 前面板的最小距離2.1 開孔圖 Drilling planKLMPS S18/30-500.4
11、4/76-500 105 184 M6PS S50/85-500.72/124-500125 234 M6PS S18/30-690.72/124-690PS S85/147-500.142/245-500158 320 M6PS S85/147-690.142/245-690PS S175/300-500300/515-500333 320 M6PSS175/300-6900300/515-6905Pozidriv N 2M52.3 Nm - 20 Ib.in2 x 2.5. 16 mm2 x 2.5. 10 mm226.5PS S18/30-500.44/76-500105.65.6AWG
12、 4.81013M84 Nm - 35 lb.in1 x 6 . 50 mm2 x 6 . 25 mm1 x 6 . 36 mm2 x 6 . 16 mmAWG 1.822226.5PS S50/85-500.72/124-500PS S18/30-690.72/124-690M89 Nm - 80 lb.inMax. 24mmMax. 22mmMax. 8mmPS S85/147-500.142/245-500PS S85/147-690.142/245-690M1018 Nm - 160 lb.inMax. 32mmMax. 30mmMax. 10mmPS S175/300-500.300
13、/515-500PS S175/300-690.300/515-6903. 接線 Connection3.1 主回路端子 / 母排 1L1、3L2、 5L3 以及 2T1、4T2、 6T3All softstarters, PS S 18/30 to PS S300/515, can be connected both “InLine” (see picture 3.1) and “InsideDelta” (see picture 3.2, alt. 1 and 2)with the motor.For mounting of a currenttransformer for the cur
14、rent limitfunction, see further instructionssection 3.2.6 on page 8.Connect the line side to terminals /bars 1L1, 3L2, 5L3 and motor side toterminals / bars 2T1, 4T2 and 6T3. Theterminal marking is printed on thesoftstarter front label.方案 Alt 1 方案 Alt 2圖 Picture 3.1圖 Picture 3.2電源端Line side圖 Picture
15、 3.3電機端Motor sideMain circuit, Terminal / Bar 1L1,3L2, 5L3 as well as 2T1, 4T2, 6T3!Remember to set the Line/Deltaswitch S1 in the right position. Seefurther on page 10切記設定 Line/Delta 的 S1開關在正確位量，詳見第10頁。從 PS S 18/30 至 PS S 300/515 的所有軟起動器都可採用 “外接“ (參見圖3.1) 和 “內接“ (參見圖 3.2，方案 1 和方案 2) 電動機相連接。!若要安裝限流功
16、能所用電流互感器，詳見第 8 頁的 3.2.6 節之說明。端子 /母排的 1L1、3L2、5L3 應接電源端，而端子 /母排 2T1、4T2 和 6T3應接電機端。端子標誌印制於軟起動器前面旳標簽上。The softstarter unit is not phasesequence sensitive!相序對軟起動器沒有影響。63.5x0.6M30.5 Nm - 4.3 lb.in1.120.14 . 2.5 mmAWG 12.2220.14 . 2.5 mm2圖 Picture 3.4圖 Picture 3.5圖 Picture 3.63. 接線 ConnectionSupply volta
17、ge, terminals 1and 2Connect neutral and phase toterminal 1 and 2. See picture 3.4Earthing of the unit, terminal 3Suitable cable: grey or black1.5 - 2.5 mm2AWG 1216The cable should be as short aspossible and shall be connectedto an earthing point close to thesoftstarter. A suitable earthing pointwoul
18、d be next to the softstarter onthe mounting plate. See picture 3.6.The mounting plate should also beearthed.This is not a protective earth, itis a function earth.The earthing cable should be asshort as possible and shall beconnected to an earthing pointclose to the softstarter.!Control voltage and c
19、ontrolcircuitCheck that you have the correctsupply voltage Us.3.1 控制電壓和控制回路請檢查您的工作電壓Us是否正確。3.2.1 工作電壓，端子 1 和 2將N (中性線) 連於端子 1，L (相線)連於端子 2。參見圖 3.4。3.2.2 裝置的接地，端子 3適用電纜：灰 / 黑1.5 - 2.5 mm2AWG 12 .16該電纜應盡可能短並應接於軟起動器旁最近的接地點合適的接地點應位於安裝板上緊靠軟起動器處。參見圖 3.6。安裝板也應接地。!這是功能接地，而不是保護接地。接地電纜應盡可能短，並應接於軟起動器旁最近的接地點。7圖
20、 Picture 3.9圖 Picture 3.8圖 Picture 3.7圖 Picture 3.103. 接線 ConnectionThe softstarter has a built in holdingcircuit, which enables an easycircuit. See picture 3.8A conventional circuit with aux.relay is also possible. See picture3.9Control circuit for Start and Stop,Terminals 4, 5 and 63.2.3 起動和停止的控制電
21、路，端子 4、5 和 6軟起動器具有內附的自鎖電路，從而使電路簡化。參見圖 3.8也可使用傳統的附加繼電器的線路。參見圖 3.9停止Stop起動Start停止Stop起動Start起動Start停止Stop共同Common故障Fault旁路by-passThe built in contact gives signal atfault (normally open or normallyclosed contact).Technical data: max 250V /1.5A, AC-15.Signal relay for fault. Terminals7 and 8 : Fault3.2
22、.4 故障信號繼電器。端子 7 和8：故障此內附觸點發出故障信號 (常開或常閉觸點)。技術參數：最大 250V /1.5A, AC-15.The built in contact is closed whenthe start ramp is completed, andopened when a stop signal is given(closed only during continuousoperation).Signal relay for indication ofcompleted start ramp. Terminals9 and 10 : By-pass當起動過程完成時，內
23、置觸點便會閉合；而停車信號發出時，內置觸點便會打開。(只在持續運行時保持閉合狀態)3.2.5 起動完畢信號指示繼電器端子 9 和 10：旁路8T2T2圖 Picture 3.11圖 Picture 3.12圖 Picture 3.13 圖 Picture 3.14PS S 18/30 60/1 2 1SFA 89 9001 R1060 3.11PS S 30/52 40/1 1 1SFA 89 9001 R1040 3.12PS S 37/64 50/1 1 1SFA 89 9001 R1050 3.12PS S 44/76 60/1 1 1SFA 89 9001 R1060 3.12PS S
24、 50/85 75/1 1 1SFA 89 9001 R1075 3.12PS S 60/105 75/1 1 1SFA 89 9001 R1075 3.12PS S 72/124 100/1 1 1SFA 89 9001 R1100 3.12PS S 85/147 125/1 1 1SFA 89 9001 R1125 3.12PS S 105/181 150/1 1 1SFA 89 9001 R1150 3.12PS S 142/245 200/1 1 1SFA 89 9001 R1200 3.12PS S 175/300 250/1 1 1SFA 89 9001 R1250 3.12PS
25、S 250/430 400/1 1 1SFA 89 9001 R1400 3.12PS S300/515 400/1 1 1SFA 89 9001 R1400 3.12用於軟起動器 變比 周數 訂貨號 參見接線圖For softstarter Ratio Turns Order code Connection see picture表 Tab 3.13. 接線 ConnectionThe function Current Limit requiresa current transformer to beconnected to terminals 11 and 12.The current t
26、ransformer is anaccessory, which can bepurchased separately (see techn.catalogue)Connection of currenttransformer T2 (accessory),Terminal 11 and 123.2.6 電流互感器 T2 (附件) 連接端子 11 和 12限流功能需要一個電流互感器接於端子 11 和 12。電流互感器屬單獨訂貨的附件 (參見技術樣本)MountingMount the current transformerclose to the softstarter, see pictur
27、es3.11 and 3.12.ConnectionThe current transformer can beconnected to a phase of yourchoice. Picture 3.13 and 3.14shows alternative position whenconnected in phase L1.Check in table 3.1 how many turnsyou need for the primary side of thetransformer. Connect the trans-former acc. to picture 3.12 for on
28、eturn, or acc. to picture 3.11 for twoturns.Smallest cable size which can beused is 1.5mm2AWG 16A different current transformer froma local supplier can also be used technical data : min 1VA安裝應將電流互感器安裝於接近軟起動器處。參見圖 3.11 和 3.12。連接電流互感可被接於您所選的一相，圖 3.13 和 3.14 所示其在連接於相L1 時的不同位置上。請按表 3.1 選用電流互感器源邊的圈數。對於一
29、圈可按圖 3.12 連接對於2圈，可按圖 3.11 連接。最小電纜截面可為 1.5mm2AWG 16也可選用當地生產的其他電流互感器 - 技術參數：最少 1VA!Check that you have the correctcurrent transformer (correctratio). See table 3.1請檢查您的電流互感器變比是否正確。參見表 3.1。94. 設定 SettingInitial voltage (UINI)WHITE scaleSets the starting voltage level forthe start ramp, as well as the e
30、ndvoltage of the stop ramp.Adjustable in 5 steps between 30%and 70% of full voltage.The softstarter has three rotatingswitches as well as one 2-positionswitch. Basic settings for differentapplications are listed in the tableson page 11.4.3.1 初始電壓 (UINI)Sets the time for how fast thevoltage shall be
31、increased duringstart. Adjustable in 16 stepsbetween 1 and 30 seconds. Seepicture 4.2.Start ramp4.1 起動曲線設定起動時電壓提升的時間。16 級可調範圍為 1-30 秒。參見圖 4.2。軟起動器有 3 個旋轉設定開關和一個 2 位置撥動開關。對於各種不同應用的基本設定參見 11 頁的表格列明。Sets the time for how fast thevoltage shall be decreased duringstop. Adjustable in 16 stepsbetween 0 and
32、 30 seconds. Seepicture 4.3.Stop ramp4.2 停止曲線設定停止時電壓下降的速度。在0-30 秒範圍可調 16 級。選用 0 秒可直接停止。參見圖 4.3。Initial voltage (UINI) /Current limit function (ILIM)4.2 初始電壓 (UINI) /限流功能 (ILIM)白色 範圍設定起動曲線開始電壓水平以及停止曲線終止電壓水平。在 30% - 70% 全電壓範圍可調5級BLUE scaleThe same rotating switch as forinitial voltage (UINI). Sets the
33、current limit, if a current trans-former T2 is connected to terminals11 and 12.Adjustable in 11 steps between 1.5and 4 times the current transform-ers ratio. When setting theparameter (ILIM) on the blue scale,the initial voltage (UINI) will alwaysbe a fixed value of 40%.Current limit function (ILIM)
34、A softstarter always reducesstarting current.The current limitfunction allows you to pre-set amaximum starting current whichwill never be exceeded.藍色 範圍當電流互感器 T2 接於端子 11 和 12時，用於初始電壓 (U INI) 設定的同一旋轉開關來設定限流。在 1.5 - 4 倍的電流互感器變比範圍可調 11級，當在藍色範圍的參數(ILIM) 設定時，初始電壓 (UINI) 總是被固定在 40% 位置。4.3.2 限流功能 (ILIM)軟起動
35、器通常會減低起動電流，電流限制功能允許您預先設定。最大起動電流值不會被超越的。圖 Picture 4.1圖 Picture 4.3圖 Picture 4.2圖 Picture 4.4104. 設定 SettingThe softstarter can be connectedto the main circuit in severaldifferent ways. “In Line” with themotor (see picture 4.6) or “InsideDelta” with the motor (see picture4.7). Set this switch in the p
36、ositioncorresponding to the chosenconnection type.Switch for selection ofconnection type, Line/Deltaswitch S14.4 用於選擇連接方式的Line/Delta 開關 S1軟起動器的主回路可有不同的接法，即與電機 “外接“ (參見圖 4.6) 或與電機 “內接“ (參見圖 4.7)。開關S1 於相應的位置。方案 Alt 1 方案 Alt 2與電機外接In Line with motor圖 Picture 4.7圖 Picture 4.6與電機內接Inside Delta with motor
37、S1圖 Picture 4.5114.5.1 電流互感器 T2 未連接 Without current transformer T2 connected4. 設定 Setting負載種類 Type of load 起動斜坡時間 停止斜坡時間 初始電壓 電流限制Ramp time Ramp time Initial voltage Current limitfor start for stop UINI ILIM (xle)(秒 sec) (秒 sec) (固定值 Fixed value) (起動 start)船前推進器 Bow thruster 10 0 (40%) 2.5離風機 Centri
38、fugal fan 10 0 (40%) 3.5離心泵 Centrifugal pump 10 20 (40%) 3活塞式壓縮機 Piston compressor 10 0 (40%) 3提升機械 Lifting equipment 10 10 (40%) 3.5旋轉變流器 Rotary converter 10 0 (40%) 2.5攪拌機 Stirrer, Mixer 10 0 (40%) 3.5破碎機 Scraper 10 10 (40%) 3.5螺旋壓縮機 Screw compressor 10 0 (40%) 3.5螺旋傳送帶 Screw conveyor 10 10 (40%)
39、3.5空載電機 Unloaded motor 10 0 (40%) 2.5皮帶運輸帶 Conveyor belt 10 10 (40%) 3.5熱泵 Heat pump 10 20 (40%) 3自動扶梯 Escalator 10 0 (40%) 3氣泵 Hydraulic pump 10 0 (40%) 2.5表 Tab 4.24.5 不同應用的基本設定 Basic settings for different applications船前推進器 Bow thruster 10 0 30%離風機 Centrifugal fan 10 0 30%離心泵 Centrifugal pump 10
40、20 30%活塞式壓縮機 Piston compressor 10 0 30%提升機械 Lifting equipment 10 10 60%旋轉變流器 Rotary converter 10 0 30%攪拌機 Stirrer, Mixer 10 0 60%破碎機 Scraper 10 10 40%螺旋壓縮機 Screw compressor 10 0 40%螺旋傳送帶 Screw conveyor 10 10 40%空載電機 Unloaded motor 10 0 30%皮帶運輸帶 Conveyor belt 10 10 40%熱泵 Heat pump 10 20 30%自動扶梯 Escal
41、ator 10 0 30%氣泵 Hydraulic pump 10 0 30%負載種類 Type of load 起動斜坡時間 停止斜坡時間 初始電壓Ramp time for start Ramp time for stop Initial voltage(秒 sec) (秒 sec) UINI表 Tab 4.14.5.2 電流互感器 T2 已連接 With current transformer T2 connected12無起動信號時 / 電機嗡嗡欲動 Motor humming / starts without given start signalCheck One or severa
42、l thyristors can be shorted /broken Is the by-pass contactor stuck in closedopsition ?電機不起動 Motor does not startCheck Is supply voltage connected to terminal 1 and2 ? Is start signal given (closed circuit betweenterminals 5 and 6) ? Is the circuit closed between terminals 6 and4 ? Verify that start
43、and stop signals are not givenat the same time. Is the Line/Delta switch S1 in the right position ? Is the correct frequency connected ? Is the Line/Delta switch S1 in the right position ? Is the Inside Delta connection done in the rightway ? Is main voltage connected to terminals 1L1, 3L2and 5L3 ?
44、Has the thermal overload relay tripped andopened the main contactor ? Check all connectionsRESET:Give stop signal or disconnect voltage from terminals 1 and 2. Is the Line/Delta switch S1 in the right position ? Is there an overtemperature in the softstarter ?The same fault will occur again after RE
45、SET, ifthe softstarter is still too warm. Check that thefans are working in a proper way. Also checkthat cooling airways are free from dirt and dust. If it is not possible to RESET the fault, then theprocessor is faulty. If fault occurs approx. 60-70 sec after startsignal is given, then the softstar
46、ter tries to rampup but is not succeeding. Check allconnections. If current transformer is used: Isthe current limit settings high enough ? Is theratio of the current transformer right ? If inside delta connection is used: Is the motorcircuit closed and are the connections carriedout correctly.RESET
47、:Give stop signal or disconnect voltage from terminals 1 and 2.5. 維護 Maintenance6. 故障尋跡 Trouble Shooting狀態 / 指示 Status / IndicationCheck that the cooling airways ofthe softstarter unit are free from dirtand dust. Check also that the fanis working and rotating freely. Thefan can be checked at voltage
48、 freestate, so that rotation of blades ispossible without resistance. Theyshall not rotate heavily.請檢查軟起動器冷卻通道不被髒物和灰塵堵塞。也請檢查風機工作正常，轉動靈活。在停電時可檢查風扇，轉動葉片應無阻礙，不應有阻滯的感覺。狀態 / 指示 Status / Indication 檢查一個或多個可控硅可能已擊穿 / 損壞旁路接觸器是否卡在閉合位置上？檢查端子 1 和 2 是否已接通工作電壓？起動信號是否正常 (在端子 5 和 6 之間電路閉合)？端子 6 和 4 之間電路是否閉合？請檢查起動和
49、停止信號不應同時發出外接 (Line) / 內接 (Delta) 開關 S1 是否在正確位置？電源頻率是否正常？外接 (Line) / 內接 (Delta) 開關 S1 是否在正確位置？內接方式的接線是否正確？主電壓是否連接於端子 1L1、3L2 和 5L3？熱過載保護繼電器是否脫扣及打開主接觸器？檢查全部的連接復位： 施加停止信號或切斷端子 1 和 2 的電壓。外接 (Line) / 內接 (Delta) 開關 S1 是否在正確位置？軟起動器是否過熱？ 如果軟起動器太熱的話。即使在復位 (RESET) 後故障會依然存在。檢查風扇工作是否正常，也檢查冷卻風道是否被髒物和灰塵堵塞。如果還是不能故障復位 (RESET)，則微處理器出了故障。如果故障發生在起動信號發出後大約 60-70秒時，軟起動器試圖升壓但未成功，則應檢查所有的接線。如果使用電流互感器電流限額是否足夠高？ 電流互感器的比例是否足夠？若使用內接電機，電路是否閉合及已被適當連接？復位： 施加停止信號或切斷端子 1 和 2 的電壓。13在起動或連續運行時電機停止 Motor stops during start / continuous operation6. 故障尋跡 Trou
