1、IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 1NC Manufacturing 1997 2001 DASSAULT SYSTEMESIBM Product Lifecycle Management Solutions / Dassault Systemes Page 2Demo Description?This tutorial illustrates Manufacturing integration with other CATIA produ
2、cts.Product Demo (LMG / PMG)Messages?Integration with CATIA V5 modelling and other products ensures a high level of associativity?Intuitive and easy-to-use User Interface allows tight integration between Tool Path definition,verification and generation?Seamless NC data generation thanks to an integr
3、ated Post Processor Access solutionTargets Market segments?CATIA V5 customers with need for Lathe & 2.5 axis machiningDuration?60 minutesTutorial Objectives 1997 2001 DASSAULT SYSTEMESIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 3Here are the major s
4、teps of the scenario:Step 1? Read V5 CATProduct? Define Part OperationStep 2? Define Lathe OperationStep 3? Define Pocketing OperationStep 4? Import and apply Drilling ProcessStep 5? Replay Machining Operations? Video SimulationStep 6? Generate HTML Documentation? Generate APT FileNote: in the NC-Ma
5、nufacturingData directory you can find the file “Final.CATProcess” and loadit if you have difficulties during the tutorial.Tutorial Major StepsIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 4Settings 1/3Depending on your needs, you may have to modify t
6、he CATIA V5 settings (units, defaultdirectory, visualisation parameters, etc)In order to use the appropriate settings for this tutorial, you have to:?LAUNCH YOUR CATIA V5 SESSION? In menu bar click Tools + Options (1) :? Click Reset button (2)? Check for all the tabpages (3)? Click Yes (4)? Click OK
7、 (5)? RE-LAUNCH YOUR CATIA V5 SESSION12453IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 5Settings 2/3For this tutorial you also need to install a tooling and a material catalogue:?Tooling Catalogue:? Copy the file MyCatalog.Catalog (Located in NC-Manu
8、facturingData directory) in:Program FilesDassault Systemesintel_astartupManufacturingToolsIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 6Settings 3/32. Material Catalogue:? Do not do this step if you have already done it in getting started or in a pre
9、vious tutorial? Copy the Getting StartedCatalog.CATMaterial file under ProgramFilesDassault SystemesM07intel_astartupmaterialsFrench directory? Copy the Getting StartedCatalog.CATMaterial file under ProgramFilesDassault SystemesM07intel_astartupmaterialsGerman directory? Copy the Getting StartedCata
10、log.CATMaterial file under ProgramFilesDassault SystemesM07intel_astartupmaterialsJapanese directory? Copy the Getting StartedCatalog.CATMaterial file under ProgramFilesDassault SystemesM07intel_astartupmaterials directory? Answer Yes in order to replace the old catalogueYou are now ready to launch
11、your CATIA V5 sessionIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 7Step 1: Read the CATProductRead V5 CATProcess?File/Open? Select in the directory Data theCATProcess :Initial.CATProcessThe product level includes the Design Part,the stock, the Toolin
12、g and other Geometry.The StockThe PartThe ProfileToolingIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 8Step 1: Start ManufacturingAccess to the Lathe MachiningWorkbench? The PPR Tree is displayed in the left ofthe CATIA WindowProcess : The Part Operat
13、ion & NCCyclesProduct : The Geometry necessary forNC such as Stock, Part, Fixtures,Machine-Tool table, Safety Planes,Starting points, Resources : The shop floor resourcessuch as Tools and Machine-toolsThe Process / Product / Resources modelwill be shared by all the Manufacturingapplications (such as
14、 NC, Robotic, Welding,Painting, Inspection, etc) and can beaccessed by a Process Planning Managementtool (Digital Process for Manufacturing) tomanage all the manufacturing applicationsLathe or 2.5axis MachiningThe PPR TreeIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSA
15、ULT SYSTEMESPage 9Step 1: Define the Part OperationDefine parameters of the Part Operation? Define the Stock? Double-click on the Part Operation.1 to edit it (1)? Click on Stock icon (2)? Select Stock and Tooling in the PPR Tree toselect and double click out of the part to validate it (3)?Define the
16、 Machine?Click on Machine icon (4)?Select Horizontal Lathe (5)?Define the PPWords Table?Select the Lathe .pptable (6)?Click OKLathe Machining134265IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 10Step 1: Define the Part Operation?Define the Lathe Machi
17、ning Axis System? Click on Reference Machining Axis System icon(7)? Select the origin point in the panel (8) and selectthe centre point of the stock (8a)? Select the Z axis in the panel (9) and key 0,-1,0 as spindle orientation (9a)?Click OK?Select the X axis in the panel (10) and key 0,0,-1as spind
18、le orientation (10a)?Click OK?Click OK?Click OK in Part Operation Window8a109879a10aIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 11Step 2: 1st MO : Roughing 1/2Define a Roughing Operation (1/2)?Extend Part Operation tree and select ManufacturingProgr
19、am.1?Click on Roughing icon (the first in the toolbar)?Define the geometry to machine?Select Geometry Tabpage?Select the stock in the panel (1)?Double click on the edge on the stock (1a)?Select the Part element in the panel (2)?Double click on a point of the profile on the Part inorder to select the
20、 whole profile (2a)?Double click on “Thickness on part” (3)?key 1mm and click OK?MB3 (mouse button 3) on End limit mode and select“in” (4)?Select the End limit geometry in the panel (5)?Click on the indicated element (fixture surface) in thepart (5a)?Double click on End Limit Clearance (6)?Key 1mm a
21、nd click OKLathe Machining5a1231a2a456IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 12Define a Roughing Operation (2/2)?Define the tool?Select tool tabpage?In Insert tab page (7) :? Select triangular insert (8)? Double click on l parameter (9)? Key 8
22、and click OK?Define the strategy to machine?In strategy tab page :? Add a part contouring at the last path only (10)?Define the macro?Select Macro Tabpage?tag approach macro (11)?Select predefine macro (12)?Define the start point :? Click on start point in the panel (13)? Select the Start point on t
23、he part (13a)? Click OK to validate Roughing OperationStep 2: 1st MO : Roughing 2/279813a710111213IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 13Step 2: Replay Roughing OperationRun the Replay mode?Replay all operations?Select the Roughing operation?
24、Select Replay icon in the tool bare at right ofthe screen?To see Tool motion, click backward icon andthen click on play icon?During the replay, you can rotate the part,zoom in and zoom out.Run the Video Mode?Replay all operations?Select the last operation?Select replay icon?Select video icon?Click o
25、n Play iconIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 14Step 3: 2nd MO : 2.5 axis Operation 1/3Go to PMG WorkBench?Start/NC Manufacturing/Prismatic Machining?Click on No Show icon?Select the stock on the part (1)Define a Pocketing Operation?Create
26、Pocketing Operation?Select Roughing Operation in the tree to insertPocketing Operation?Select Pocketing icon?Define the geometry to machine?Select the Bottom in the panel (2) and on the part(2a)?In the same way select the guide (3), reset allselection (4), select line (3a) and click propagate (5)the
27、n click OK?Select Top on definition windows (6) and clickselected point on geometry (6a)?Double click on “Offset on top” (7)?Key 3mm and click OK1ZOOM 476522a3a36aIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 15Step 3: 2nd MO : 2.5 axis Operation 2/3?
28、Define the strategy (select strategy icon)?In Axial tab page (8) :? Select Maximum depth of cut (9)? key 3 as Max depth of cut (10)?In HSM tab page (11) :? Select High Speed Milling (12)? Uncheck Cornering on side finish path underthe Corner on finish tab (13)?Define the tool?Select Tool Tabpage?Sel
29、ect mill tool (14)?Rename the tool to T5 Mill D 4 (15) + Enter?Double Click on D and Rc parameters to? Change Nominal diameter to 4mm (16) andclick OK? Change Corner radius to 0 (17) and click OK149108111213151716IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTE
30、MESPage 16Step 3: 2nd MO : 2.5 axis Operation 3/3?Define the Macro?Select Macro Tabpage (17)?Tag Approach case (18)?Select “Built macro” button (19)?Select “axial” macro icon(20)?Select “up to plane” macro (21)?Click on the plane (22)?Select the following surface (23)?Click OK17182223212019IBM Produ
31、ct Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 17Step 4: 3rd MO : Drilling ProcessImport a Drilling Process?Access to the Catalog?Select Catalog icon (in the tool bar, named “AuxiliaryView”, at the bottom of the screen)?Select “Browse another Catalog” icon (1)?
32、Select Process_drilling.catalog File in /data/directory (2)?Click Open (3)?Apply Process?Double click on Drilling (4)?Double Click on Machining Process (5)?Expand the Part1 Tree and select CircPattern.1 inPartBody (6)?Select the last Machining Operation in theProcessList tree (pocketing )?Click OK (
33、7)1243567IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 18Step 5: ReplayRun the Replay mode?Replay all operations?Select the first Machining Program?Select Replay icon in the tool bar on the rightof the screen?Select “Forward Replay” icon to see tool p
34、athof each operation?To see Tool motion, click backward icon andthen click on play icon?During the replay, you can rotate the part,zoom in and zoom out.Run the Video Mode?Replay all operations?Select the last operation?Select replay icon?Select video icon?Click on Play iconIBM Product Lifecycle Mana
35、gement Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 19Step 6: Shop Floor DocumentationProcessing an NC documentation?With these Demo Licences you can generateNC Manufacturing Documentation?This functionality uses a VBMacro delivered inthe standard CATIA Installation?To directly acce
36、ss the result you can open thefile :Machining_Documentation.htm in/Manufacturing/Data/machining_documentationdirectoryNB : To open this file you need an HTML BrowserPrismatic or Lathe MachiningIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 20Step 6: AP
37、T SourceProcessing an APT Source File?Processing an APT Source?MB3 on Manufacturing Program.1 andSelect “generate NC code interactively” (1-2)?Define a file name : “APT-code” (3)?Click on save? The File is saved in /Manufacturing/Datadirectory?Open it with a text editor, such asNotepad?If you dont h
38、ave a text editor open theApt-code.pdf file132IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 21Manual SettingsIBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 22Set the NC settings as shown inTools/Options menuSetting the environment12345678IBM Product Lifecycle Management Solutions / Dassault Systemes 1997 2001 DASSAULT SYSTEMESPage 23Congratulations
