1、Prepared by, date: 2 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 1 48 Total Latest revision: Approved by, date: COPYRIGHT Location: Plant: = +
2、 + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in t
3、his document. Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequen
4、tial damages arising from use of this document. This document and parts thereof must not be reproduced or copied without ABBs written permission, and contents therof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted. Additional copies of
5、 this document may be obtained from ABB at its then current charge. Copyright 2014 ABB ALL right reserved. ABB Engineering (Shanghai) No. 5, Lane 369, Chuangye Rd, Kangqiao Town Pudong District, Shanghai, 201319 P.R.ChinaPrepared by, date: 3 We reserve all rights in this document and in the informat
6、ion contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 2 48 Total Latest revision: Approved by, date: TITLE PAGE Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2
7、3 4 5 6 7 8 3HAC049406-003 Approved Manufacture Type Control cabinet Mains voltage Supply Control voltage Year of construction : : : : : : : Type of installation Customer Drawing number Drawing version : : : : : Project start Project manager Last revision Designed by Designed date Number of pages :
8、: : : : : :Prepared by, date: 4 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 3 48 Total Latest revision: Approved by, date: Table of contents:
9、Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Table of contents Plant Location Page supplementary field Page Page description Date Editor ABB_table_of_contents 1 10/8/2014 CNYAWU2 2 10/8/2014 CNYAWU2 3 Table of c
10、ontents: 10/8/2014 CNYAWU2 4 Table of contents: 10/8/2014 CNYAWU2 5 REVISION INFORMATION 10/8/2014 CNYAWU2 6 Front View 10/8/2014 CNYAWU2 7 Top View 10/8/2014 CNYAWU2 8 Side View 10/8/2014 CNYAWU2 9 BLOCK DIAGRAM 10/8/2014 CNYAWU2 10 MAIN POWER INPUT 10/8/2014 CNYAWU2 11 POWER SUPPLY DSQC 661 AND 66
11、2 10/8/2014 CNYAWU2 12 EMERGENCY STOP 10/8/2014 CNYAWU2 13 RUN CHAIN OPERATING 10/8/2014 CNYAWU2 14 SAFETY STOP 10/8/2014 CNYAWU2 15 POWER UNIT 10/8/2014 CNYAWU2 16 RUN CHAIN EXT OPERATING MODE SELECTOR, 2MODES 10/8/2014 CNYAWU2 17 FPU, FLEXPENDANT 10/8/2014 CNYAWU2 18 Main Computer/AnybusCC/RS232 E
12、xp./Interface Board/ 10/8/2014 CNYAWU2 19 MAIN COMPUTER A31 DSQC1000 10/8/2014 CNYAWU2 20 MAIN COMPUTER A31 DSQC1000 ; A32 DSQC1003 10/8/2014 CNYAWU2 21 FIELDBUS ADAPTER A32: 10/8/2014 CNYAWU2 22 DEVICENET A31.2 m/s DSQC1006 10/8/2014 CNYAWU2 23 DIGITAL I/O UNIT INPUT 10/8/2014 CNYAWU2 24 DIGITAL I/
13、O UNIT OUTPUT 10/8/2014 CNYAWU2 25 DIGITAL PART OF COMBI I/O AND 10/8/2014 CNYAWU2 26 DIGITAL I/O UNIT DSQC652 10/8/2014 CNYAWU2 27 COMBI I/O UNIT DSQC651 10/8/2014 CNYAWU2 28 RELAY I/O UNIT DSQC653 10/8/2014 CNYAWU2 29 RELAY I/O UNIT DSQC653 10/8/2014 CNYAWU2 30 REMOTE I/O UNIT DSQC350A 10/8/2014 C
14、NYAWU2 COPYRIGHT TITLE PAGEPrepared by, date: 5 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 4 48 Total Latest revision: Approved by, date: Tab
15、le of contents: Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Table of contents Plant Location Page supplementary field Page Page description Date Editor ABB_table_of_contents 31 ANALOGUE I/O UNIT DSQC355B 10/8/2
16、014 CNYAWU2 32 ENCODER UNIT DSQC377 10/8/2014 CNYAWU2 33 CC-LINK 10/8/2014 CNYAWU2 34 VISION, INTEGRATED CAMERAS 10/8/2014 CNYAWU2 35 ETHERNET SWITCH A64/CAMERA 10/8/2014 CNYAWU2 36 AXIS COMPUTER UNIT 10/8/2014 CNYAWU2 37 AXIS COMPUTER UNIT 10/8/2014 CNYAWU2 38 RECTIFIER AND BLEEDER 10/8/2014 CNYAWU
17、2 39 FAN UNIT 10/8/2014 CNYAWU2 40 REMOTE SERVICE BOX DSQC680 10/8/2014 CNYAWU2 41 SERVO DRIVE SYSTEM IRB 120 10/8/2014 CNYAWU2 42 CONTROL CABLE 10/8/2014 CNYAWU2 43 SERVO DRIVE SYSTEM IRB 140 10/8/2014 CNYAWU2 44 CONTROL CABLE IRB 140 10/8/2014 CNYAWU2 45 SERVO DRIVE SYSTEM IRB 360 10/8/2014 CNYAWU
18、2 46 CONTROL CABLE IRB 360 10/8/2014 CNYAWU2 47 SERVO DRIVE SYSTEM IRB 1200, 1410, 1600, 260 10/8/2014 CNYAWU2 48 CONTROL CABLE IRB 1200, 1410, 1600, 260 10/8/2014 CNYAWU2Prepared by, date: 6 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclos
19、ure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 5 48 Total Latest revision: Approved by, date: REVISION INFORMATION Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Rev
20、00 2014 10 _ NewPrepared by, date: 7 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 6 48 Total Latest revision: Approved by, date: Front View Loc
21、ation: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved Remote service EtherNet Switch Brake release Only for IRB120 Power switch Power input XS0 A61 A64 S21.4 Q1 Emergency stop Motor on Flex Pendant Safety Stop S21.2 S21.3 A
22、 A SECTION A-A SCALE 1 : 2.5 S21.1 Mode switch XS16 XS17 XS12 XS13 XS14 XS15 XS8 XS7 Power cable Signal cable for force control Signal cable Power supply DeviceNet Digital output 1 Digital output 2 XS41 Digital input 1 Digital input 2 XS2 XS1 ES2 ES1 XS9 XS4Prepared by, date: 8 We reserve all rights
23、 in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 7 48 Total Latest revision: Approved by, date: Top View Location: Plant: = + + Sublocation: Document no. Next Rev. Ind
24、Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved System power supply Digital I/O Safety board Contactor Unit Fan cover A21 K42, K43, K44 G1 A35 R1.1 Drive unit E41, E42 A41 Fan BleederPrepared by, date: 9 We reserve all rights in this document and in the information contained t
25、herein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 8 48 Total Latest revision: Approved by, date: Side View Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC
26、049406-003 Approved Main computer Filter Z1 A31 Leftside View Rightside View Ultra cap bank Axis computer Power distribution G3 A42 G2Prepared by, date: 10 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express
27、 authority is strictly forbidden. Copyright 2003 ABB Page 9 48 Total Latest revision: Approved by, date: BLOCK DIAGRAM Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved A41 Drive unit Manipulator A42 Axis computer S2
28、1 Control panel K43 G3 K42 Ultra cap A35 A21 Safety board G17 -L2 / 15;7 -LP1 / 11;7 -LP2 / 11;7Prepared by, date: 12 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copy
29、right 2003 ABB Page 11 48 Total Latest revision: Approved by, date: POWER SUPPLY DSQC 661 AND 662 Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved AXIS COMPUTER / DRIVE 24V Devicenet/ I/O BRAKE PC/SAFETY BOARD MAIN
30、COMPUTER MAIN FAN UNIT -152 AWG16 BK -153 AWG16 BK -254 AWG20 -255 AWG20 -250 AWG16 BU -251 AWG16 -302 AWG20 -304 AWG20 -465 AWG20 -466 AWG20 -467 AWG20 -468 AWG20 AWG14 AWG20 -G1 DSQC661 -G2 DSQC662 -G3 -PE1 AWG12 BU AWG20 BU 3 -X1 1 5 1 -X2 2 3 4 3 -X3 4 1 -X1 2 3 4 3 -X2 4 1 -X3 4 2 5 3 6 1 -X4 2
31、 3 4 1 -X5 2 3 4 5 6 7 8 1 -X6 2 3 4 5 6 7 8 9 10 11 12 1 -X7 2 3 4 5 6 7 8 9 10 1 -X8 2 3 4 1 -X9 2 3 4 1 24V CHARGE -X1 2 24V CHARGE 3 N.C. 4 N.C. 5 N.C. 6 7 8 +SENSE 9 N.C. 10 N.C. GNYE 2/RD 1/WH 1/GN 2/BK BK RD BN OG BU BU BU BU BU BU BU BU BU BU -253 AWG16 -252 AWG16 BU -241 AWG20 BU -242 AWG20
32、 BU -243 AWG20 BU -244 AWG20 BU 248 AWG18 BK 247 AWG18 RD -0V BRAKE;1 / 42;2 44;2 46;2 48;2 -0V COOL / 12;3 -0V COOL;2 / 39;3 -0V COOL;3 / 39;3 -0V DRIVE / 36;2 -0V Drive sys / 38;2 -0V PC;1 / 19;2 -0V SYS / 12;3 -0Vdevicenet / 23;1 -24V COOL / 12;3 -24V Drive sys / 38;2 -24V PC;1 / 19;2 -24V SYS /
33、12;3 -+24V BRAKE;1 / 15;6 -+24V COOL;2 / 39;3 -+24V COOL;3 / 39;3 -+24V DRIVE / 36;2 -+24Vdevicenet / 23;1 -USB2 +5V / 20;7 -USB2 D+ / 20;7 -USB2 D- / 20;7 -USB2_GND / 20;7 -LP1 / 10;3 -LP2 / 10;4 -BRAKEPB / 42;2 44;2 46;2 48;2 -0V BRAKE;2 / 42;2 44;2 46;2 48;2 -0V_OUT / 35;2 40;2 -24V_OUT / 40;2 35
34、;2Prepared by, date: 13 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 12 48 Total Latest revision: Approved by, date: EMERGENCY STOP Location: P
35、lant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved EXTERNAL EMERGENCY STOP PB EXTERNAL SUPPLY ES1 top ES2 top 24V Panel Run CH1 top Run CH2 top Sep ES2:A Sep ES1:A Sep ES1:B Sep ES2:B ES2 bottom ES1 bottom 0V 24V Panel ES1:int E
36、S2:int 0V 0V 24V PANEL 24V PANEL 0V ES1 ES2 -0V_Sig.ref. / 19;7 -24V COOL / 11;4 -24V SYS / 11;4 -ES FPU 1:A / 16;2 17;2 -ES FPU 1:B / 16;2 17;2 -ES FPU 2:A / 16;2 17;2 -ES FPU 2:B / 16;2 17;2 -RCH1 / 14;7 -RCH2 / 14;7 -RS485+ / 19;7 -RS485- / 19;7 -RunCh+ / 14;6 -RunCh_0V / 14;6 -LIM_1A/ 42;2 44;3
37、46;3 48;3 -LIM_1B/ 42;2 44;3 46;3 48;3 -LIM_2A/ 42;2 44;3 46;3 48;3 -LIM_2B/ 42;2 44;3 46;3 48;3 -24V_Sig.ref. / 19;7 RunCh0V RunCh+ RunCh0V RunCh+ -209 AWG20 BU -210 AWG20 BU -211 AWG20 BU -212 AWG20 BU -231 AWG20 -232 AWG20 -233 AWG20 -234 AWG20 -235 AWG20 -236 AWG20 -237 AWG20 -238 AWG20 AWG24 -A
38、21 21 22 -S21.3 12 11 U U 1 -XS7/X1 2 3 4 5 6 7 8 1 -XS8/X2 2 3 4 5 6 7 8 9 5 11 3 -X9 9 6 12 4 10 5 -X10 6 7 8 1 -X11 2 3 4 5 6 7 8 1 -X12 2 3 4 1 -X13 3 4 BU WHBU WHBN JUMPER JUMPER JUMPER JUMPER 2 -0V COOL / 11;5 -0V SYS / 11;5 MAIN COMPUTER FPU 24V SYS 24V PANEL 0V SYS 24V FPU POWER 24V PANEL Po
39、wer distribution boardPrepared by, date: 14 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 13 48 Total Latest revision: Approved by, date: RUN CH
40、AIN OPERATING MODE SELECTOR, 2 MODES Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved 1 24V SYS 0V SYS -MAN1 / 14;5 -MAN2 / 14;5 -SPEED / -205 AWG24 x 2 BU -206 AWG24 x 2 BU -207 AWG24 x 2 BU -208 AWG24 x 2 BU -228
41、AWG20 BU -229 AWG20 BU -230 AWG20 BU -260 AWG20 -261 AWG20 -262 AWG20 -263 AWG20 -264 AWG20 -265 AWG20 -299 AWG20 BU -300 AWG20 BU -A21 -S21.1 -S21.2 13 14 -S21.4 /16;4 1 2 3 4 5 6 -X6 7 8 9 10 11 13 14 1 -X10 2 3 4 9 1 2 3 5 6 7 13 14 X1 X2 BU BU BU BU BU BU -0V PANELB / 16;2 17;2 -24V FPU POWER /
42、16;2 17;2 -EN1 / 14;6 -EN1_1 / 16;2 17;2 -EN1_2 / 16;2 17;2 -EN2 / 14;6 24V PANEL 24V FPU POWER Option: Brake release button Only for IRB120 FPUPrepared by, date: 15 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties witho
43、ut express authority is strictly forbidden. Copyright 2003 ABB Page 14 48 Total Latest revision: Approved by, date: SAFETY STOP Location: Plant: = + + Sublocation: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved AUTO STOP GENERAL STOP AS1+ AS1- AS2+
44、AS2- GS1+ 3 -EN2 / 13;3 -MAN1 / 13;3 -MAN2 / 13;3 -RunCh+ / 12;5 -RunCh_0V / 12;6 -SELF2 15;4 -SELF1 15;4 -LOCK2B 15;5 -LOCK1A 15;5 -CH2 / 15;3 -CH1 / 15;2 -RCH1 / 12;6 -RCH2 / 12;6 1 2 3 4 5 6 7 8 9 10 11 12 -XS9/X5 24V PANEL 24V FPU POWER 24V PANEL SOFT GS SOFT ASPrepared by, date: 16 We reserve a
45、ll rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB Page 15 48 Total Latest revision: Approved by, date: POWER UNIT SERVO DISCONNECTOR Location: Plant: = + + Sublocati
46、on: Document no. Next Rev. Ind Lab/Office: Status: 00 CNYAWU2 1 2 3 4 5 6 7 8 3HAC049406-003 Approved CONTROL CABLE DRIVE UNIT PTC1 PTC1 ret BRK REL OUT BRK REL RET Wire No. Single phase 24 P N 25 P N 27 28 P N 2 4 -24AWG14 -25AWG14 -27 AWG14 -28 AWG14 -447 AWG20 -448 AWG20 -451 AWG20 -452 AWG20 -47
47、1 AWG20 -472 AWG20 -473 AWG20 -474 AWG20 -475 AWG20 -476 AWG20 -479 AWG20 BU -480 AWG20 -481 AWG20 -482 AWG20 -483 AWG20 -484 AWG20 -485 AWG20 -486 AWG20 -487 AWG20 -489 AWG16 -490 AWG16 -A21 A2 A1 -K42 13 14 1 2 3 4 4NO 3NO 2NC 1NC 5 6 A2 A1 -K43 14 13 1 2 3 4 4NO 3NO 2NC 1NC 5 6 A1 A2 -K44 3 4 2 1
48、 1 -X3 2 3 4 5 6 7 8 1 -X7 2 3 4 1 2 -X8 3 4 5 6 BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BK BK BK BK -444 AWG16 -443 AWG16 BU BU -0V COOL;6 / -0V_COOL / -24V_PANEL / -+24V BRAKE;1 / 11;3 -BRAKE / -BRAKEREL1 / 42;2 44;2 46;2 48;2 -L12 / 38;3 -L22 / 38;3 -CH1 / 14;6 -CH2 / 14;7 -L1 / 10;3 -L2 / 10;4 -BRAKEREL2 / 42;2 44;2 46;2 48;2 -PTC/ 42;1 44;2 46;2 48;2 -PTC_RET/ 42;1 44;2 46;2 48;2 -EXT.LAMP / 42;2 44;2 46;2 48;2 -SELF1 14;7 -SELF2 14;7 -LOCK1A 14;7 -LOCK2B 14;7 -BRAKE_FB 24V 24V 0V
