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利乐公司培训材料-12-阀门等.pdf

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1、Processing SystemVALVE阀门等陶志红2010.04OfficialBR080422/2泵阀门仪表仪器其他流体设备我们的产品OfficialBR080422/3Tetra Pak和Alfa Laval的特殊关系z Tetra Pak是Alfa Laval在食品行业的优选渠道:A。利乐数十年在食品加工和包装方面的知识,能够更深入得和您探讨流体设备及其各项应用场合。B。根据市场的需求,对新产品的开发具有影响力z Alfa Laval 是Tetra Pak在食品领域流体设备的主要供应商流体设备产品范围泵阀门罐设备安装材料仪表仪器OfficialBR080422/5z碟阀z座阀z防混

2、阀z单向阀z隔膜阀z取样阀z控制调节阀阀门和自动控制OfficialBR080422/6不同阀门的应用场合取样阀止回阀防止逆流防混阀安全分离恒压阀流量控制阀调节阀座阀改变流向蝶阀球阀座阀截流OfficialBR080422/7防混阀OfficialBR080422/82010年4月9日1时14分Slide 8Sanitary Mixproof SolutionsCIPWaterProduct InCIP ReturnOfficialBR080422/92010年4月9日1时14分Slide 9Mixproof PhilosophyBAABFLOW PLATEBUTTERFLY VALVESSI

3、NGLE SEAT VALVE MIXPROOF VALVEOfficialBR080422/10两个独立的阀塞/两个独立的阀塞/密封泄漏腔泄漏探测仅用一个阀仅用一个阀门门防混原理OfficialBR080422/11防混阀操作原理OfficialBR080422/12特配型防混阀z防混阀特点Unique: 能满足您工艺的要求,不多不少Unique : 螺旋式清洁系统,使用更少清洁液,清洁更有效Unique : 运行中无泄漏Unique : 可配置新产品Think Top顶部控制及显示单元OfficialBR080422/13控制及显示z可配ThinkTopz 0-3 个电磁阀z位置和阀座提升

4、反馈OfficialBR080422/14清洗z SpiralClean泄漏腔引入了独特的螺旋式清洗(SpiralClean)系统:z SpiralClean阀杆和平衡式阀塞z综合的阀塞提升OfficialBR080422/15清洗OfficialBR080422/16Spiral Clean系统提供高速清洗液清洗难洗部分.OfficialBR080422/17特配型防混阀z防混阀类型Unique基本型: 成本低,多用于CIP场合UniqueSeatClean : 标准型UniqueHighClean : 用于高卫生要求场合UniqueUltraClean : 更高的卫生要求场合Officia

5、lBR080422/18CAS Computer Aided SelectionOfficialBR080422/19特点-客户收益快捷维护阀杆的维护工具保证生产安全,防止交叉污染双阀座密封在难清洗场合中清洗效果更佳,节省时间和成本.SpiralClean防止产品和CIP液在阀座提升时混合限制CIP管入口的流体延长密封圈的寿命径向密封被导引和保护无人员受伤的危险卡式弹簧(气动头)收益特点OfficialBR080422/20上阀座压力太大/无平衡阀塞需要新的平衡阀塞和新的密封件生产过程中无法一直处于打开状态反馈信息有误压缩空气太低热膨胀管路里有产品上阀座压力太大/无平衡阀塞从ThinkTop反

6、馈阀门未打开密封圈热膨胀下阀座提升后阀杆回不到原位原因问题故障处理OfficialBR080422/212010年4月9日1时14分 Alfa Laval Presentation Title goes here Slide 21Unique MixproofTank Outlet Valve (TO)罐底防混阀OfficialBR080422/222010年4月9日1时14分Slide 22Unique Mixproof TO Applications罐底阀应用 The Unique Mixproof Tank Outlet valve Unique TO - is designed for

7、 mixproof tank outlet operation and cleaning of the line right up to the bottom of the tank.OfficialBR080422/232010年4月9日1时14分Slide 23zFurther extension of the Unique Mixproof valve programmezSizes: - DN 50 to DN 150- ISO: 2” 4”zTwo seat lifts (optional)zSpiralClean System (optional)zHorizontal or ve

8、rtical installationzOne or two portszFlange or a stub flange with a clamp.zOptional long stroke versionUnique Mixproof TO - RangeOfficialBR080422/24Slide 24Valve OperationProductCIPOpen ValveOfficialBR080422/25Slide 25Valve OperationCIPProductSeat Lift Cleaning(with Tank Plug)OfficialBR080422/26Slid

9、e 26Valve OperationOpen ValveOfficialBR080422/27Slide 27Valve OperationSeat Lift Cleaning (Balanced Plug )ProductCIPOfficialBR080422/282010年4月9日1时14分Slide 28Unique Mixproof TO - Functionz Remote-controlled by means of compressed air (NC)z 2 independent plug seals, forming a leakage chamber. In the l

10、eakage chamber there is only atmospheric pressure during every working condition. z In case of rare accidental leaking of product, this will flow into the leakage chamber and be discharged through the leakage outlet. When the valve is open, the leakage chamber is closed. The product can then flow fr

11、om tank to pipeline. z Water hammer protected in the pipeline due to the balanced plug -prevents plug from closing too fast, when closing in the direction of product flow. z Prepared for all Alfa Laval indication unitsOfficialBR080422/292010年4月9日1时14分Slide 29z Defined seal compression - metal to met

12、al contactz Spillage free - virtually no spillage of product during activationz Water hammer protectedz Inner parts machined to surface finish Ra1,6 m z Rigid ball shaped valve bodyz Welding ends as standardz Blasted surfacez The tank flange is supplied with TV approval AD 2000 and inspection certif

13、icate 3.1 according to EN10204.z Horizontal or vertical installationz Flexible installation due to clamp solution - valve body can be turned in any position 360Unique Mixproof TO - DesignOfficialBR080422/302010年4月9日1时14分Slide 30Valve:Max. product pressure: 1000 kPa (10 bar)Min. product pressure: Ful

14、l vacuum.Temperature range: -5C to +125C (EPDM)Air pressure Max. 8 barMaterials:Product wetted steel parts: Acid resistant steel 1.4404 (AISI 316L) Other steel parts: Stainless Steel 1.4301 (AISI 304)Surface finish, product wetted parts: Ra 1.6 m (polished 0.8 m)External surface finish: Semi brightProduct wetted seals: EPDM Other seals: NBR, HNBR or FPMUnique Mixproof TO - Data

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