1、 SMD 零件计数器(YC-812 YC-812 型)目录：1、产品介绍2、产品注意事项3、产品的安装与说明4、功能键的说明5、建议故障的排除6、 测漏功能 第一章 产品介绍The first chapter product introduction全自动 SMD 零件计数器，两种型号：普通零件计数器和测漏型零件计数器。Completely automatic SMD components counter, two kind of models: Ordinary components counter and leak hunting components counter.一、产品原理 Pro
2、duct principle1、普通零件计数器：采用光电传感原理，利用零件载带引导孔与零件的对应关系，通过专用处理芯片及大规模集成电路处理，实现零误差，精确测定SMD 零件计数量，可实现方便快捷的计数，是 SMT 物料管理的高效辅助设备。Ordinary components counter: Uses the electro-optical sensing principle, carries using the components leads the pilot hole and the components corresponding relationships, through th
3、e special-purpose processing chip and large scale integrated circuit processing, realizes the zero error, the accurate determination SMD components counting quantity, may realize the convenience quick counting, is the SMT material management highly effective supporting facility.2、测漏型零件计数器：配备高速光纤，根据空
4、料和实料光线强度对比原理，准确检知空料。人性化设计可切换检知空料停止两种状态，前者方便流水线作业质量管理，后者可实现仓库盘点零误差。Leak hunting components counter: Provides the high speed optical fiber, according to the spatial material and the solid material candle-power contrast principle, examines accurately knows the spatial material. The user-friendly design
5、 may cut examines knows the spatial material to stop two conditions, the former convenience assembly line work quality control, the latter may realize the warehouse inventorying zero error.二、 产品特色 Product characteristic全自动方式计算零件数量,方便点料,发料作业操作简单,独具匠心的防料带脱落设计将对料带的伤害减少至最小,正反向皆可计数,可预设数量,精确计算数量,零误差。可加装扫描
6、枪及条码打印机，方便管理作业。Completely automatic way computation components quantity, facilitates a material, sends the material work simplicity of operator, has a special inventive mind against material belt will fall off the design to reduce to the material belts injury to is smallest, forward and reverse all
7、may count, but preinstall quantity, will calculate quantity precisely, zero error. May install the scanning gun and the bar code printer, facilitates the management work.3、 产品规格（标准型） Product specification 电源：AC220/110，50HZ，25WPower source: AC220/110,50HZ,25W计数范围：-99999-99999PCSCounting scope: - 9999
8、9-99999PCS外型尺寸：L470*W300*H180mmOutlook size: L470*W300*H180mm重量：10KGWeight: 10KG产品规格（测漏型）Product specification 电源：AC220/110，50HZ，25WPower source: AC220/110,50HZ,25W计数范围：-99999-99999PCSCounting scope: - 99999-99999PCS外型尺寸：L470*W300*H180mmOutlook size: L470*W300*H180mm重量：10KGWeight: 10KG四 、产品应用（普通型）Pr
9、oduct applicationSMD 料带式零件皆可适用The SMD material belt type components are all suitable料带轮直径：任何尺寸皆可适用Expects the band pulley diameter: Any size is all suitable料带间隔（PITCH）：2，4，8，10，12，16， 24，32，44，56mmExpects the belt gap (PITCH): 2,4,8,10,12,16,24,32,44,56mm料带宽度（WIDTH）： 8，12，16，24，32，44，56mmExpects the
10、 belt width (WIDTH): 8,12,16,24,32,44,56mm产品应用（测漏型） Product applicationSMD 料带式零件皆可适用The SMD material belt type components are all suitable料带轮直径：任何尺寸皆可适用Expects the band pulley diameter: Any size is all suitable料带间隔（PITCH）：2，4，8，10，12，16， 24，32，44，56mmExpects the belt gap (PITCH): 2,4,8,10,12,16,24,3
11、2,44,56mm料带宽度（WIDTH）： 8，12，16，24，32，44，56mmExpects the belt width (WIDTH): 8,12,16,24,32,44,56mm第二章 注意事项The second chapter matters needing attention一、 拆开包装后，请先清点各项附件是否齐全。After disassembling the packing, please first take inventory each item of appendix to be whether complete.二、 使用零件计数器前请仔细阅读操作说明书，并妥
12、善保存。Before use components counter, please careful reading operating manual, and preserve well.三、 检查电压规格是否与市电之电压规格相符。Inspection voltage specification whether voltage of specification match case with city electricity.四、 请确认接妥地线，以确保人身及零件之安全。Please confirm that meets the proper grounding, guarantees the
13、 person and the components security.第三章 安装与说明The third chapter installment and explanation一、 小心打开本机器的外包箱，并清点下列附件：Turns on this aircrafts outsourcing box carefully, and takes inventory the following appendix:1、 操作说明书一份 Operating manual2、 产品合格证一份 Product certificate3、 机器一台 Machine4、 电源线一条 Power line5、
14、 六角扳手两支 Six jiao spanner two二、当市电之电压规格为 AC110V 或 AC220V 时,将机器放置平面。When voltage of specification the city electricity is AC110V or AC220V, machine laying aside plane.3、电压规格确认后，请将电源线两端分别接在机器的电源输入插座及市电之插座上After voltage specification confirmation, please separately meet the power line both sides of main
15、s input in the machine Plug of plug and on the city electricity4、两料盘支架关节的定选钮逆时针转松，将两料盘支架展开 成一字再将固定旋钮顺时针转紧Two material plate support joint chooses the Niu anti-clockwise extension pine surely, will launch a character two material plate support to fix the knob clockwise movement to be tight again五、安装完
16、成。 The installment completes.第四章 功能键说明The fourth chapter functional key explanation1、PRINT 列印（预留 reserved） PRINT series printing操作方式：按下此键，可由选购的条码列印机将所计数的零件，数量列在条码标签上。Operating mode: Presses down this key, the components which may by select and purchase a bar code row copier which will count, quantit
17、y row on the bar code label.2、SET：设定计算数量 Hypothesis computation quantity操作方法：若显示屏显示为“00000” ，则按下此键，显示屏 显示“-” ，设置输入零件数量Operating procedure: If the display monitor demonstration is “00000”, then presses down this key, the display monitor demonstrated “-”, establishment input components quantity3、PITCH
18、：间距设定 Spacing hypothesis操作方法：按下此键后，显示幕的 PITCH 的数值会闪烁，然后输入料间距，再按下“ENTER ” 键确定，若经 5 秒钟无按键，将自动记忆，发出 D 一声后，回复到待机状态。Operating procedure: After pressing down this, demonstrated that curtains PITCH value will glitter, then the input material spacing, will press down “ENTER” again The key determined, if doe
19、s not have the pressed key after 5 seconds, the automatic memory, after exuding D one, replies the readiness for action.4、 “正转/RIGHT”：正转启动 Clockwise start 操作方法：按下此键开始正方向计数零件，即数字显示正数。反转：/LEFT 则 相反Operating procedure: Presses down this key to start the direction counting components, namely digital dem
20、onstration positive number. Reverse: /LEFT is opposite5.“停止/清零” 停止 stop操作方法： Operating procedure:（1） 在计数或回带的状态，按下此键，将停止计数或回带状态。Or returns to belts condition in the counting, presses down this key, will stop the counting or returns to the belt condition.（2） 若在待机状态下，按此键超过两秒，将清除 COUNT 的数值If under the r
21、eadiness for action, presses this key to surpass for two seconds, will eliminate COUNT the value（3） 按下此键可以返回界面Presses down this to be possible to return to the contact surface8、L0SS 键，按下此键约 2 秒左右，在 LCD 屏右上方显示 “LOS”字样，进入测漏操作The L0SS key, presses down this about the approximately 2 seconds, demonstrat
22、es “LOS” in the LCD screen upper rightThe inscription, enters the leak hunting operation9、SELECT 键，此键为手动与自动模式切换键，按下此键 2 秒钟左右，LCD 屏显示 A 则为自动模式，M 则为手动模式（说明：A 模式为盘料前可预设定值，机器转动到设定值则会自动停下，M 模式只有用手按下 STOP/CLEAR 键，机器方可停下。The SELECT key, this key cuts the key for manual and the automatic pattern, presses do
23、wn about this 2 seconds, the LCD screen demonstrated that A is the automatic pattern, M (explained for the manual pattern: A pattern before the plate material may the preinstall definite value, the machine rotate to the setting value automatically will stop, the M pattern only then presses down the
24、STOP/CLEAR key with the hand, the machine only then stops.10、LCD 显示幕（LCD screen）间距设定setting the value of PITCH 设定计算数量setting the counting number 零件数目number of parts 计数数量PITCH: 04mmSET Count0000 00000Counting quantity4-2 操作流程 Operation flow1、将电源线连接主机，并接上 AC220V 电源Power line connection main engine, in
25、 joining-up AC220V power source2、将机台面板的 POWER 电源开关打开，此时 LCD 面板会发亮。Turns on the radio station kneading boards POWER power switch, this time the LCD kneading board can send Bright.3、按下 PITCH ，设定要计数的零件间距Presses down PITCH, the components spacing which the hypothesis must count4、按“ENTER”键确定。According to
26、 “ENTER” key determination.5、将欲计数的零件装在左侧的料盘上。Will want the components which counts to install on the left side material plate.6、手动拉出料带夹在挡料片与计数齿轮之间，将第一个零件和空格的中间孔对准挡料片中间线Manual pulls out the material belt to clamp in keeps off between the material piece and the counting gear, keeps off the material pi
27、ece middle line the first components and the blank space middle hole alignment7、按“停止/清零”键 2 秒让数字归零。说明：拉动料带时计数齿轮会转动计数，按下此键让数字归零。The key 2 seconds let the digit according to “the stop/reset” enull. Explained: When drawing material belt counts the gear to be able to rotate the counting, presses down th
28、is key to let the digit enull.8、按下 SELECT 切换选 择手动与自动模式，选择自动模式时须输入欲计数量，否则按“正转”马达就不会转动Presses down the SELECT cut choice manual and the automatic pattern, when the choice automatic pattern must input wants to count the quantity, will otherwise press “the clockwise” the motor not to rotate9、用手拉动料带将其绕到空
29、料盘上Circles with the hand drawing material belt it to the spatial material plate on10、按“正转/RIGHT”即可计数Then counts according to “clockwise /RIGHT”11、数量到达时，马达会停止。When quantity arrives, the motor can stop.12、惯性原理，计数数量可能会多或者少于设定数值约 1 个左右，可用手动方式反向转动料盘至 LCD 显示设定值大小，即零件数量。The law of inertia, counting quantit
30、y possibly many or is short in the hypothesis value about approximately 1, available manual way reversing rotation material plate to LCD demonstration setting value size, namely components quantity.13、计数完毕按“反转/LEFT” ，料带再卷回原来的左侧料盘后，即停止旋转。The counting finished presses “reverses /LEFT”, after expecting
31、 the belt again rollback original left side material plate, namely stop revolving.第五章 简易故障排除The fifth chapter simple trouble shooting故障状况Breakdown condition排除方法Elimination method打开电源后LCD 无任何显示After turning on the power sourceLCD does not have any demonstration1.电源线脱落The power line falls off2.保险丝断裂Fu
32、se break3.电池已没电The battery has not had the electricityLCD 显示，但按正转起动无效LCD demonstrated that but is invalid according to the clockwise starting1.计数数量大于或等于设定数量或盘料前选用 A 模式未设定数Counting quantity is bigger than either was equal to that before hypothesis quantity or the plate material, selects The pattern n
33、ot to establish the number2.请参阅说明书操作须知Please refer to the instruction booklet operation notice第六章 BAR CODE 操作说明The sixth chapter BAR CODE operation explanation6-1 检查装置 Inspection installment1、确定零件计数器和 BAR code 主机连线完成Determined that the components counter and BAR the code main engine segment complete
34、s2、确定条码列印机纸张安装正确完毕。The definite bar code series printing machine opened the installment to finish correctly.6-2 检查装置 Inspection installment1、启动零件计数器 power 电源开关Starts the components counter power power switch2、启动 BAR CODE 主机电源开关：power 指示灯和 ready 指示灯点亮，此时并按下 BAR CODE 主机 FEED 键（自动对位钮） ，让列印纸张自动对位。（P.S：若
35、 POWER 灯闪烁，代表本机断线中，请重新启动电源开闭或 FEED 键，执行）Starts BAR CODE the main engine power switch: the power indicating lamp and the ready indicating lamp lighten, this time and presses down BAR CODE the main engine FEED key (automatic para-position Niu), lets the series printing paper automatic para-position. (
36、P.S: If the POWER lamp twinkle, on behalf of this aircraft broken line, please start the power source make and break or the FEED key, execution)6-3 打印（PRINT）键 Printing (PRINT) key在主界面按下此键就显示出打印界面，词界面的第一行显示的是：公司名称（可自行设置） ，第二行显示的是：时间，最后行显示的是打印的操作。Presses down this in the main contact surface to demons
37、trate printing contact surface, what the word contact surface first line of demonstration is: The corporate name (may voluntarily establishment), what the second line of demonstration is: Time, what most next demonstrated is the printing operation.（一） 进入打印界面后，在第三行会有一个闪烁的光标，在此光标处可以对所在的内容进行编辑修改。After
38、entering the printing contact surface, has a twinkle cursor in the third guild, may to the content which is at make the edition revision in this cursor place.（二） 在打印界面按 LEFT/反转可以使光标向左移动，按 RIGHT/正转可以使光标向右移动。May cause the cursor in the printing contact surface according to the LEFT/reverse to move tow
39、ard left, may cause the cursor according to the RIGHT/clockwise to move toward right.（三） 在光标处可直接输入 0-9 数字，如果短时间连续按下 0 - -9 键中的一个按键，可以在按键上的数字和字母之间进行切换。其中 1 键 可以数字、特殊符号、字母大小写等之间切换In the cursor place may the direct input 0-9 digit, if the short time presses down continuously 0 - -a 9 pressed key, may c
40、arries on the cut on between pressed keys digit and the letter. And 1 may the digit, the distinctive mark, the letter big small letter between and so on cut（四） 编辑好各行后，光标停留在本行，按 ENTER 键则在本行的左边显示OK 也就把本行的内容保存下了After editing each line, the cursor pauses in line of business, pressed the ENTER key to dem
41、onstrate OK in line of business left side also under line of business content preservation注意： 保存编辑行的内容必须是光标在本行位置处再按下 ENTER 键才可 以把本行内容保存下来，例如：如果要保存第一行和第二行的内容，必须是光标在第一行处按下 ENTER 键，可以把第一行的内容保存下，光标在第二行的内容保存下来，不可同时保存Attention: A preserved edition line of content must be the cursor presses down the ENTER
42、key in line of business position only then to be possible again to preserve line of business content, for example: If must preserve first line and the second line of content, must be the cursor place presses down the ENTER key in the first line, may the first line of content preservation, the cursor
43、 preserve in the second line of content, cannot also preserve（五） 在打印界面按 SELECT 进入打印参数的界面，在此界面显示的是XYWH：XXX XXX XXX XXX 分别是对打印出条形码的位置 X 轴、Y 轴、宽度和高度进行设置。Enters the printing parameter in the printing contact surface according to SELECT the contact surface, what demonstrated in this contact surface is XY
44、WH:XXX XXX XXX XXX respectively is fights prints out the bar code position X axis, the Y axis, the width and carries on the establishment highly.（六） 按停止/清零键可以回到主界面Resets the key according to the stop to be possible to return to the main contact surface（七） 再按一次 PRINT 键就可以对打印界面的内容进行打印. Presses a time
45、PRINT key to be possible again to print the contact surface the content to carry on the printing. 另附：扫描仪扫到条码后，会在打印界面有显示，按下打印键打印。In addition attaches: The scanner sweeps after the bar code, will have the demonstration in the printing contact surface, will press down the printing key printing.第七章 测 漏
46、The seventh chapter Leak hunting 1、 按测漏/LOSS 键 2 秒钟,在的右上方显示 LOS，进入测漏程序，当料盘走动，如料带有漏料时，则会发出报警声并停止运行。According to hunts leaks the /LOSS key 2 seconds, in the upper right demonstrates LOS, enters the leak hunting procedure, when the material plate takes a walk, when the material has leaks the material,
47、will then exude the warning sound and stops the movement.2、 当出现报警时，按下停止/清零键后，再按下左转键或右转键，料盘会继续转动When presents the warning, after pressing down the stop/resets the key, then presses down the counterclockwise key or turns right the key, expects the plate to be able to continue to rotate注意： 当进行测漏操作时，如果有
48、出现死机现象（按键不起作用）时，可以用手来回拨动下料盘即可。Attention: When carries on the leak hunting operation, when has appears halts the phenomenon (pressed key does not have an effect), may use the hand back and forth to move the yummy treats plate then.附注：机子中央的拐角把手逆时针方向是固定紧划块，顺时针方向是松开划块的，拐角上部分可以向上提动从而来调动固定的位置Annotated: Th
49、e loom central corner is fixed delimits tightly the hand counter clockwise the block, clockwise is loosens delimits the block, in the corner the part may raise upwardly moves, thus transfers the fixed position3、调节光纤头位置： Adjusts an optical fiber position:1、依据料在料带的高度来调节固定光纤头柱子高度（通过前后两螺丝调节柱子松紧）使两光纤头正对。(Through around two screw adjustment pillar loose and tight) causes two optical fiber just right highly based on the material in a material belt altitu
