1、Contract Title 合同标题Shanghai Secco Petrochemical Company Limited上海赛科石油化工有限责任公司Integrated Project Management Team一体化项目管理组Caojing, Shanghai, P R China中国 上海 漕泾Document Title 文件标题PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 朱诚钢 30.12.02P00 (Signature)Issue Rev版本号I
2、ssue or Revision Description签发或版本说明Origin by制文人Date日期Check by审核人Date日期Approve by批准人Date日期Approve by批准人Date日期Page of 48 2This Document is Owned by 本文件持有人 IPMT AuthorityIPMT 授权批准PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 3 of 48 04/12/02管道工程施工质量管理工作细则PIP
3、ING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES目录Content1.0 编制目的及适用范围Purpose for Preparation and Scope of Application2.0 编制原则Principles for Preparation3.0 执行标准及有关规定Applicable Standards and Relevant Regulations3.1 中国政府的相关法规和政策Relevant laws, regulations and policies issued by Chinese government:3.2 S
4、ECCO 项目 IPMT 质量体系有关文件Documentation related to IPMT quality system of SECCO project:3.3 SECCO 项目 IPMT 规定和要求IPMT regulations and requirements of SECCO project:3.4 施工验收标准及规范Standards and codes for construction acceptance:4.0 冲突和协调Conflict and Coordination5.0 专业技术经理与专业工程师Specialist Technical Manager and
5、 Specialist Engineer5.1 专业技术经理Specialist technical manager5.2 专业工程师Specialist engineer6.0 HSE7.0 施工过程中工程施工质量的控制Quality Control in the Process of ConstructionPIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 4 of 48 04/12/027.1 主要依据Main basis7.2 熟悉现场管理体系、建立工作接
6、口Acquaintance with site management system and establishment of working interface7.3 技术准备Technical Preparations7.4 组织设计交底Organization Design Briefing7.5 图纸与设计文件会审Joint Check-up of Drawings and Design Documents7.6 审查施工组织设计和施工方案Check-up of Construction Organization Design and Construction Plan7.7 施工过程的
7、质量控制点的制定和检查程序Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process7.8 施工过程中的质量控制Quality Control During the Construction Process7.8.1 原材料的检查与验收原则Principles for the Inspection and Verification of Raw Materials7.8.2 管子抽检的内容和比例Contents and Percentage of Pi
8、pe Spot-check7.8.3 其他管道组成件抽检的内容和比例Spot-check Contents and Percentage of Other Pipe Components7.8.4 阀门的检验与试验（包括管道视镜、过滤器及阻火器检验）Valve Inspection and Experiment (Including the inspection of pipe signt glass, strainer and flame arrestor)7.8.5 采用的主要管道器材标准（规范）Major Piping Specifications Standards (or codes
9、)7.8.5.1 材料标准 Material Standards7.8.5.1.1 无缝钢管Seamless Steel PipePIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 5 of 48 04/12/027.8.5.1.2 焊接钢管Welded Steel Pipe7.8.5.1.3 管件Pipe fittings7.8.5.1.4 联接件Pipe joints7.8.5.1.5 阀门Valves7.8.5.2 应用规范Application specif
10、ication7.8.5.2.1 管子Pipe7.8.5.2.2 管件Pipe fittings7.8.5.2.3 联接件Pipe joints7.8.5.2.4 阀门Valves7.8.6 管道防腐Pipingcorrosion prevention7.8.7 管道的预制加工工艺Pre-fabrication process for pipe7.8.8 碳素钢管道焊接、热处理及质量检查Welding, heat treatment and quality inspection for carbon steel pipe7.8.9 阀门安装Valve installation7.8.10 低温
11、材料检验及安装Cryogenic material inspection and installation7.8.11 静电接地安装Static grounding erectionPIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 6 of 48 04/12/027.8.12 管道系统试验、吹除与清洗Test, purging and cleaning for piping system7.8.13 工程中间交接Engineering intermediate t
12、akeover7.8.14 竣工验收Completion acceptance7.9 专业工程师应保存的资料Documents to be retained by specialist engineer附录 1: 管道安装工程质量控制点Appendix 1 Quality Control Points for Piping Installation Project附录 2： 工业管道施工管理台帐Appendix 2 Industrial Piping Construction Management Record BookPIPING CONSTRUCTION QUALITY MANAGEMEN
13、T DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 7 of 48 04/12/021.0 编制目的及适用范围：Purpose for Preparation and Scope of Application1.1 本规定适用于上海 SECCO 90x104t/a 乙烯项目（以下简称 SECCO 项目）的现场施工质量管理工作。These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104t/a Et
14、hene Project (hereinafter referred to as SECCO project).1.2 本规定是为了明确 SECCO 项目的现场施工质量管理工作的职责、工作内容、工作流程、方法以及设计、采购、施工的协调，推行现代化、科学化、规范化的项目管理模式而编制的。These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures for the site constructio
15、n quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management.2.0 编制原则Principles for Preparation2.1 本细则在项目质量管理目标合理分解、项目质量管理组织已经确立的前提下，以项目的规律效应性和操作实用性为原则编制的。These r
16、ules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has been established.2.2 本细则注意到质量检验
17、评定中工程划分与 WBS 分解结构在施工管理中的内在联系，我们强调将两者的划分尽量统一。These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management. We emphasize that the two divisions should be unified a
18、s far as possible.2.3 为加强主动控制的力度，本细则建议建立专业施工管理台帐，将施工质量控制纳入现场施工管理体系，专业工程师应参加重要的材料和设备的招标订货会议，了解产品质量、合同技术要求、厂家售后服务及到货情况。以便在施工管理台帐中列出每月到货清单，使材料报检及工程报检工作系统化。In order to strengthen the power of active control, it is recommended by these rules that a specialized construction management record book is estab
19、lished to integrate the construction quality control into site construction management system. It is also suggested that specialist engineers should participate in the PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 8 of 48 04/12/02bidding and ordering meet
20、ings for important materials and equipment to get acquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the delivery status. And then it is possible to put the monthly goods-arrival list in the construction management record
21、book and to realize the systematization of material acceptance and engineering inspection procedures.3.0 执行标准及有关规定Applicable Standards and Relevant Regulations3.1 中国政府的相关法规和政策：Relevant laws, regulations and policies issued by Chinese government:压力管道安全管理和监察规程Regulations for Pressure Piping Safety Man
22、agement and Supervision压力管道安装安全质量监督检验规则Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection3.2 SECCO 项目 IPMT 质量体系有关文件：Documentation related to IPMT quality system of SECCO project:规划管理计划(PMP) PL-00-IIJ-PM-0001Program Management Plan (PMP)质量管理策略 ST-00-IIJ-QU-0001Qualit
23、y Management Strategy质量管理组织体系 PL-00-IIJ-QU-0002Quality Management Organization System工程质量管理规定 PR-00-CIJ-QU-0001Regulations for Project Quality Management质量审核程序 PR-00-IIJ-QU-0001Quality Check Procedures承包商质量（QA/QC）标准 SD-00-IIJ-QU-0001Quality Assurance/Quality Control (QA/QC) Standard for Contractors施
24、工管理细则Construction Management Detail Rules3.3 SECCO 项目 IPMT 规定和要求：IPMT regulations and requirements of SECCO project:装置布置原则 PH-00-TSC-PP-0001Plant Layout Philosophy管道材料规定 SD-00-TSC-PP-0001Specifications for Piping MaterialsPIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-
25、0001A00 Page 9 of 48 04/12/02工艺及公用工程管道设计要求 SD-00-TSC-PP-0002Process and Utility Piping Design Requirements地下钢管涂层及包覆标准 SD-00-TSC-PP-0003Standard for Coating and Wrapping of Underground Steel Pipe 管道制作 SD-00-TSC-PP-0004Fabrication of Piping蒸汽伴热管要求 SD-00-TSC-PP-0005Steam Tracing Piping Requirements管道支撑
26、标准 SD-00-TSC-PP-0007Standard for Piping Support管道柔性-设计标准 SD-00-TSC-PP-0008Piping FlexibilityDesign Criteria管道的现场试压 SD-00-TSC-PP-0009Field Pressure Testing of Piping隔离材料及应用热保温 SD-00-TSC-PP-0010Insulation Materials 5.1.2 指导专业工程师的工作，监督和支持设计、采购、施工、监理、检测承包商的有关工作；To give instructions to the specialist eng
27、ineer, to supervise and support the design, procurement, construction and supervisory management and to check the contractors work.5.2 专业工程师Specialist engineer5.2.1 各包专业工程师是由建设部核心组派出，直接接受专业技术经理的指导和考核，同时在各项目包接受各施工经理的领导。Specialist engineers of different component packages are sent by the core group of
28、 the Ministry of Construction and directly subject to the instruction and examination made by the specialist technical managers. At the same time they should be under the leadership of the construction managers of the respective component packages.5.2.2 各包专业工程师在项目执行过程中所发生的重要技术变更及工程量确认，向施工经理汇报的同时应抄报建
29、设部核心组专业技术经理。The specialist engineer of a package shall report to the construction manager about the major technical changes and engineering volume verification in the PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 12 of 48 04/12/02process of project implem
30、entation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction.5.2.3 各包专业工程师的专业技术及质量周报、月报和工作报告，向施工经理汇报的同时应抄报建设部核心组专业技术经理。The technological information of the package specialist engineer, as well as the quality weekly report, monthly
31、 report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist technical manager of the core group, Ministry of Construction.6.0 HSE6.1 HSE 要求HSE requirements详见 SECCO 的 HSE 文件Refer to SECCO HSE document for details.6.2 SECCO 项目中，无论
32、业主还是承包商都应遵守和执行 SECCO 的 HSE 文件要求，专业工程师在具体的工作中应协助 HSE 工程师落实和监督 SECCO的 HSE 规定。In SECCO project, both the Client and contractor should observe and follow the requirements of SECCO HSE document. The specialist engineer should assist HSE engineer in the implementation and supervision of SECCO HSE stipulat
33、ions in the specific work.7.0 施工过程中工程施工质量的控制Quality Control in the Process of Construction7.1 主要依据Main basis7.1.1 各承包合同条件及项目前期技术函件Various contract conditions and technical correspondence at the initial phase of the project;7.1.2 图纸、相关设计文件Drawings and relevant design documents;7.1.3 规范及检验、试验标准Codes a
34、nd standards for inspection and test;7.1.4 项目施工质量计划Construction quality plan of the project.PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 13 of 48 04/12/027.2 熟悉现场管理体系、建立工作接口Acquaintance with site management system and establishment of working interface7.
35、2.1 专业工程师应了解行业质量监督制度，熟悉本次项目的监督机构-中石化质量监督总站发布的质量监督方案，在制定工程质量控制点时，应将质量监督方案及质量评定的要求纳入质量管理体系。A specialist engineer should be acquainted with quality supervision system of his/her specific industry and familiar with the quality supervision program issued by the supervisory institution of this project, i.
36、e., Chinese Petrochemical Quality Supervision Station. When quality control points are set up, the quality supervision program and the qualification requirements should be included in the quality management system.7.2.2 专业工程师应充分了解工程监理制度，熟悉监理规划及监理实施细则内容。A specialist engineer should fully know the pro
37、ject supervisory management system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules.7.2.3 采购质检接口：理顺管理体系，加强组织互动，专业工程师应与采购质检工程师和采购工程师密切合作，及时了解材料、配件到货情况及抽检计划。Interface of procurement to quality inspection: To
38、rationalize the management system and strengthen the organizational interaction, a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer, timely get information on material and accessory arrival and make a spot check according to t
39、he plan.7.2.4 专业工程师应熟悉各承包商项目组织机构，质量管理体系，应注意考察各承包商质量管理体系的效力及执行能力能否满足质量管理要求。SECCO各项目专业工程师重点考察的内容如下：A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors, and especially investigate whether the effectiveness and implementin
40、g ability of their quality management systems can satisfy the project quality management requirements. For SECCO specialist engineers in their investigation, focus should be put on following aspects:7.2.4.1 管道组成件的管理与发放制度，应注意发放的材料记录是否完整，能否保证材料跟踪的要求。Rules and regulations for pipe components management
41、 and giving-out. Attention should be paid to whether the records for the given-out materials are complete and meet the material follow-up requirements. 7.2.4.2 焊条烘干及发放制度Rules and regulations for welding electrode drying and giving-outPIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则P
42、R-00-CIJ-PP-0001A00 Page 14 of 48 04/12/027.2.4.3 是否具备阀门试验设备，光谱分析仪，漆膜测厚仪，测厚仪、电火花检测仪、风向仪。焊条烘干及保温设备是否完好，其相关仪表是否完好等。Make sure that the valve testing equipment, spectroscopic analyzer, paint-film gauge, gauge meter, electric-spark detector and anemoscope are available, welding electrode drying and insul
43、ating facilities are intact and relevant instruments in good condition.7.2.4.4 完整详细的标识体系。应注意审查下列碳素钢管道应有不同的色标：Complete and detail identification system. Care must be taken to check that following carbon steel pipes should have different color scheme:GB/T8163输送流体用无缝钢管GB/T8163 ;GB9948石油裂化用无缝钢管GB9948 ;G
44、B6479化肥设备用高压无缝钢管GB6479 ;GB5310高压锅炉用无缝钢管GB5310 ;GB/T3092低压流体输送用焊接钢管GB/T3092 .7.3 技术准备Technical Preparations7.3.1 熟悉图纸及设计文件，掌握设计意图，施工要求、技术措施和注意事项；熟悉施工平面布置，“七通一平”及地下障碍物情况资料。Get familiar with the drawings and design documents and understand the design intention, construction requirements, construction m
45、easures and caution matters; get familiar with the layout of the floor plan, the “seven accessible and one flat” (for the infrastructure, such as accessible to water, electricity, etc, and the leveling of the ground) and the information about underground obstacles. 7.3.2 整理工程内容、工程量、工作量，收集材料订货清单，着手编制
46、施工管理台帐（附件 1）及管道工程实物量表（附件 2），制定月质量检验计划。Sort out the project contents, project volume and workload and collect the list of material orders; and draw up Construction Management Record Book (Appendix 1) and Physical Quantity Sheet for Pipeline Project (Appendix 2) and work out monthly quality inspection
47、 plan.7.4 组织设计交底Organization Design BriefingPIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00 Page 15 of 48 04/12/02管道工程的设计交底，一般包括下列内容：The design briefing of piping engineering generally comprises the following contents. 7.4.1 设计规模、工艺流程及有关设备；Design Scale, Process
48、Flow and Relevant Equipment 7.4.2 平面布置； Plot Plan7.4.3 工程特点、特殊技术要求、施工标准及验收规范；Project Features, Special Technical Requirements, Construction Standards and Acceptance Code7.4.4 特殊管道材料，新材料、新技术的应用有无问题；Application of Special Piping Materials, New Materials and New Technology 7.4.5 管道工程量Workload of Piping
49、 Construction. 7.5 图纸与设计文件会审Joint Check-up of Drawings and Design Documents 图纸会审应在熟悉设计资料及技术条件的基础上进行，主要应审查下列内容：The joint check-up of drawings must be conducted on the basis of the familiarization of design documents and technical conditions. The followings are the main contents to be checked: 7.5.1 图纸及其他设计文件是否齐全；设计深度是否满足施工要求，设计是否漏项；Make sure if the drawings and other documents are intact, the designing depth meet the construction requirements and the design has a
