1、G2CG78GC2G9EG9AGCEG6BG9A G16G95G4EG17List of ErrorcodesiTNC_530Software: 340420xxDECKEL MAHOPfronten GmbHTiroler Str. 85, 87459 Pfronten02/200105.03.02 iTNC_530 List of Errors: 2421160.doc 1Erste Ausgabe Software Version 340420xx 200102012 iTNC_530 List of Errors: 2421160.doc 05.03.02NC-Fehlermeldun
2、gen1 Processor check error 0Problem: The CRC sum for the controls data (datum point etc.) is incorrect.Solution: Inform your service agency.2 Processor check error 0Problem: The CRC sum for the controls data (datum point etc.) is incorrect.Solution: Inform your service agency.3 Processor check error
3、 2Problem: The CRC sum of a file in the block memory is incorrect.Solution: Inform your service agency.4 Processor check error 3Problem: Not all tests were completely run.Solution: Inform your service agency.5 Processor check error 4Problem: There is crosstalk of data in the RAM memory.Solution: Inf
4、orm your service agency.6 Processor check error 5Problem: There is crosstalk of addresses in RAM memory.Solution: Inform your service agency.7 Processor check error 6Problem: Internal error: stack overflow or stack underflow.Solution: Inform your service agency.8 Processor check error 7Problem: The
5、CRC sum of a PLC file is incorrect.Solution: Inform your service agency.9 Processor check error 8Problem: The CRC sum of the compiled PLC program is incorrect.Solution: Inform your service agency.10 Processor check error 9Problem: The CRC sum for the test program is incorrect.Solution: Inform your s
6、ervice agency.11 Processor check error AProblem: General file management error.Solution: Inform your service agency.12 Processor check error AProblem: General software error in the main processor task.Solution: Inform your service agency.13 Processor check error AProblem: General software error in t
7、he Sync-Task.Solution: Inform your service agency.14 Processor check error AProblem: Insufficient memory left free to open a machine parameter file.Solution: Delete unneeded part programs to increase memory space.15 Processor check error AProblem: File management error: In the Program Run or Program
8、 Test operating modes an NC program was selected although nostatus flag M or S is set.Solution: Inform your service agency.16 Processor check error BProblem: Internal error: incorrect interruptSolution: Inform your service agency.17 Processor check error CProblem: Overrun of the internal time slice:
9、 Control loop, PLC, and interrupts need all the processing time or the timer interruptinterrupts itself.Solution: Inform your service agency.05.03.02 iTNC_530 List of Errors: 2421160.doc 318 Processor check error DProblem: Internal error: More commands were given to the control loop than have space
10、in the transfer buffer.Solution: Inform your service agency.19 Processor check error EProblem: Internal error: A task was given an unknown command or a command with illegal parameters.Solution: Inform your service agency.20 Processor check error FProblem: Internal error: More dynamically managed mem
11、ory was requested than is available.Solution: Inform your service agency.21 Processor check error FProblem: Internal calculations have led to a non-representable value.Solution: Inform your service agency.22 Processor check error GProblem: Internal error: A CPU was given an unknown command to load t
12、he program (boot command).Solution: Inform your service agency.23 Processor check error HProblem: Internal error: The program was incorrectly loaded (booted) by a CPU.Solution: Switch the control off and on again.24 Processor check error IProblem: Internal error: While a program was being loaded (bo
13、oted) an incorrect auxiliary instruction was given together with the “test“command.Solution: Inform your service agency.25 Processor check error JProblem: Internal error: The memory for transferring commands for loading the program cannot be correctly written or read.Solution: Inform your service ag
14、ency.26 Processor check error KProblem: Internal error: The program loaded in the RAM memory of a CPU does not match to the code stored in the EPROM.Solution: Inform your service agency.27 Processor check error MProblem: The operating voltage lies outside the permissible tolerance.Solution: Have the
15、 operating voltage at the logic unit tested by trained personnel.28 Processor check error NProblem: There are no files stored in the PLC EPROM with PLC dialogs or PLC error messages.Solution: Have the machine manufacturer exchange the PLC EPROM.29 Processor check error OProblem: You have attempted t
16、o simultaneously move more axes than is possible with the export version of the control.Solution: - Reset the basic rotation - Reset the 3-D rotation.30 Processor check error PProblem: You have tried to activate a protected function without activating the appropriate software-enabling module.Solutio
17、n: Order the software protection module from HEIDENHAIN.31 Processor check error QProblem: A required CPU (control loop, geometry) is not ready for operation.Solution: Switch the control off and on again.32 Processor check error RProblem: During output of a miscellaneous function M or the spindle sp
18、eed S the PLC commanded a PLC positioning, a datum shift ora range switch although machine parameter MP7440 or MP3330 have commanded constant speed with M or S output.Solution: Inform your service agency.33 Checksum error AProblem: The CRC sum of the EPROMs IC-P1 and IC-P2 is incorrect.Solution: Inf
19、orm your service agency.34 Checksum error BProblem: The CRC sums of the EPROMs IC-P3 and IC-P46 is incorrect.Solution: Inform your service agency.35 Checksum error CProblem: The CRC sum of the EPROMs IC-P5 and IC-P6 is incorrect.Solution: Inform your service agency.4 iTNC_530 List of Errors: 2421160
20、.doc 05.03.0236 Checksum error DProblem: The CRC sum of the PLC EPROM is incorrect.Solution: Inform your service agency.37 Checksum error EProblem: The CRC sum of the EPROM IC-P7 is incorrect.Solution: Inform your service agency.38 Excessive servo lag in %.1sProblem: The servo lag of a moving axis i
21、s greater than the value given in machine parameter MP1720 (in lag mode) or MP1420 (infeedforward mode).Solution: - Reduce the machining feed rate, increase the speed. - Eliminate all possible sources of vibration. - If the error frequentlyreoccurs, contact your service agency.39 Nominal speed value
22、 too high %.2sProblem: An excessively high nominal speed value was calculated. Analog axes: maximum nominal speed value -10 V Analogspindle: maximum nominal speed value -10 V Digital axes and spindle: maximum nominal speed value = maximum motorspeedSolution: Inform your service agency.40 Movement mo
23、nitoring error in %.1s AProblem: The axis is moving at least 4 times slower or faster than commanded by the nominal speed command output.Solution: - Check machine parameter 1140.x. - Inform your service agency.41 Standstill monitoring err. in %.2sProblem: The position deviation at a standstill is gr
24、eater than the value entered in machine parameter MP1110.x.Solution: Inform your service agency.42 Excessive offset in %.1sProblem: During offset adjustment (with code number or cyclic) an offset voltage of more than 100 mV was determined.Solution: Inform your service agency.43 Movement monitoring e
25、rror in %.1s BProblem: The motor is moving while the axis slide are stationary, or vice versa.Solution: - Check MP2800.x. - Inform your service agency.44 %.2s encoder: amplitude too smallProblem: The amplitude of the encoder signals is too small, or the signal for contamination is active.Solution: T
26、est the amplitude of the encoder signal.45 %.2s encoder: frequency too highProblem: The maximum input frequency was exceeded at an encoder input.Solution: Test the input frequency of the encoder signal.46 %.2s-measuring system defectiveProblem: Contradiction apparent from comparison of the absolute
27、and incremental positions.Solution: Inform your service agency.47 %.1s motor encoder: ampl. too smallProblem: During digital speed control the signal amplitude from one motor encoder is too small for the motor speed.Solution: Test the amplitude of the encoder signal.48 %.1s motor encoder: freq. too
28、highProblem: The input frequency of the motor encoder for the displayed axis is incorrect.Solution: Test the input frequency of the encoder signal.49 PGM section cannot be shownProblem: During graphic simulation of a positioning block one of the following errors occurred. - In the positioning block
29、to besimulated one of the axes A, B, C, U, V, W was moved. - Starting point or target point of the positioning block lies in at leastone axSolution: - The TNC cannot graphically simulate traverse in the A, B, C, U, V, and W axes. - Enlarge the BLK FORM.50 Touch point inaccessibleProblem: In the TCH
30、PROBE 0 (ISO: G55) cycle or during use of the manual probe cycles no touch point was reached within thetraverse defined in machine parameter MP6130.Solution: - Pre-position the touch probe to the workpiece. - Increase the value in MP6130.51 Positioning errorProblem: The servo lag of a moving axis is
31、 greater than the value given in machine parameter MP1710 (in lag mode) or MP 1410(feedforward mode).Solution: - Decrease the machining feed rate, increase the speed. - Eliminate possible sources of vibration. - Inform your serviceagency.05.03.02 iTNC_530 List of Errors: 2421160.doc 552 Stylus alrea
32、dy in contactProblem: The stylus is already deflected at the start of a probing movement.Solution: - Get the touch probe clear and repeat the probe. - If the error frequently recurs, inspect the probe for damage. - Ifnecessary, contact your service agency.53 Exchange touch probe batteryProblem: The
33、battery in the touch probe is dead.Solution: Use a fresh battery.54 Probe system not readyProblem: - Touch probe is not connected. - Battery in touch probe is dead. - No connection between infrared probe system andreceiver unit.Solution: - Connect the touch probe. - Exchange the battery. - Clean the
34、 receiver unit.55 CCU limit switch %.1s+Problem: The calculated path of the tool exceeds the traversingSolution: - Check the programmed coordinates. If necessary, edit the program. - Inspect the datum and, if necessary, reset it.56 Limit switch %.1s+Problem: The calculated path of the tool exceeds t
35、he traversing range (software limit switch) of the machine.Solution: - Check the programmed coordinates and, if necessary, edit the program. - Check the datum and reset it if necessary.57 Limit switch %.1s-Problem: The calculated path of the tool exceeds the traversing range (software limit switch)
36、of the machine.Solution: - Check the programmed coordinates and, if necessary, edit the program. - Check the datum and reset it if necessary.58 Limit switch %.1s-Problem: The calculated path of the tool exceeds the traversing range (software limit switch) of the machine.Solution: - Check the program
37、med coordinates and, if necessary, edit the program. - Check the datum and reset it if necessary.59 FN 14: error code %-3uProblem: Forced error through function FN14 (ISO: D14). With this function the TNC calls the preprogrammed messages of themachine manufacturer (e.g. from an OEM cycle). If during
38、 a program run or test run the TNC comes to a block with FN14(D14), it stops operatiSolution: Refer to the Users Manual for a description of the error. Correct the error and restart the program.60 Two TOOL DEF %-3u with PGM CALLProblem: The NC block TOOL DEF (ISO: G99), is used more than once to def
39、ine a tool using the same tool number in programs thatare nested to each other.Solution: Delete the TOOL DEF block (G99 block) in one of the programs, or use another tool number.61 Tool table lockedProblem: The tool file (TOOL.T) cannot be edited while the TNC is executing a tool call. Pressing the
40、EDIT ON/OFF soft key provokesthis error message.Solution: Wait until the TOOL CALL has been executed, the press the EDIT ON/OFF soft key again.62 Ref mark %.1s: incorrect spacingProblem: During a reference run on an encoder with distance-coded reference marks a distance of more than 1000 gratingperi
41、odswas covered without passing over a reference mark.Solution: Correct machine parameter MP1350.63 Handwheel?Problem: - Electronic handwheel is not connected. - Incorrect handwheel selected in machine parameter MP7640. - Transmission lineis defective or incorrect.Solution: - Connect the handwheel vi
42、a cable adapter. - Check the machine parameter MP7640. - Inspect the data transfer line fordamage.64 PLC: invalid commandProblem: PLC syntax error: The TNC cannot interpret the line it has read as a PLC command.Solution: Edit the PLC program.65 PLC: invalid operand typeProblem: PLC syntax error - in
43、valid operand type: An unkown operand type was given, or the command cannot be used for the givenoperand type.Solution: Edit the PLC program.66 PLC: operand not foundProblem: PLC syntax error - operand not found: A type was given for the operand, but no value.Solution: Edit the PLC program.67 PLC: o
44、perand incorrectProblem: PLC syntax error: An operand number was given that lies outside of the range available for this operand.Solution: Edit the PLC program.6 iTNC_530 List of Errors: 2421160.doc 05.03.0268 PLC: error in text after commandProblem: PLC syntax error: Behind the PLC command addition
45、al characters were found that could not be interpreted.Solution: Edit the PLC program.69 PLC: line too longProblem: PLC syntax error: the line is longer than 128 characters.Solution: Edit the PLC program.70 PLC: label not definedProblem: PLC syntax error: A reference was made to a label that has now
46、here been defined with LBL, KFIELD or EXTERN.Solution: Edit the PLC program.71 PLC: end of block not foundProblem: PLC syntax error - no block end found: at the end of the program file are PLC commands that are not concluded with an EMor JP command. The danger therefore exists that at runtime an und
47、efined program range is run through.Solution: Edit the PLC program.72 PLC: program too longProblem: PLC syntax error: The total length of the program code to be generated exceeds the memory available in the control.Solution: Edit the PLC program.73 PLC: assignment in 1 parenthesisProblem: PLC syntax
48、 error: An attempt was made to assign the result of a gated operand, although not all opening parentheses hadbeen closed.Solution: Edit the PLC program.74 PLC: too many parenthesesProblem: PLC syntax error: An attempt was made to nest more than 16 parenthetical expressions in each other.Solution: Ed
49、it the PLC program.75 PLC: jump incorrectly programmedProblem: PLC syntax error: An unconditional jump was programmed although the assignment chain begun beforehand had not yetbeen assigned.Solution: Edit the PLC program.76 PLC: closing parenth w/o openingProblem: PLC syntax error: There were more closing than opening parentheses.Solution: Edit the PLC program.77 PLC: label incorrectly programedProblem: PLC syntax error: A label was set within a parenthetical calculation. This is illegal because closing-parenthesis commandscannot be executed without the associated opening-parenthesis command
