1、 第二章 故障诊断 AP故障诊断Vers2 故障诊断2.1 序文2.1.1 故障诊断的方法2.1.1 故障诊断2.1.2 词汇2.1.2 2.1.3 怎样使用控制器2.1.3 2.1.4 Controller 2.1.4 2.2 Product FIP2.2.1 IIT, IOT & 005-xxx DADF005-121005-122005-123005-125005-131005-132005-134005-135005-136005-139005-145005-146005-147005-194005-196005-197005-198005-199005-275005-280005-2
2、83005-284005-285005-286005-304005-305005-906005-907sor Static JAM 46atic JAM 4747484849495151525253e Fail 54545556nce Sensor OFF JAM A . 57ce Sensor ON JAM. . 58ce Sensor ON JAM. . 58ON JAM 59OFF JAM A . 60ll Exit Sensor ON JAM 60Sensor OFF JAM . 61port Gate Sensor ON JAM 62nce Sensor OFF JAM B . 62
3、Sensor ON JAM B C 63Sensor ON JAM . 64OFF JAM B . 65r ON JAM B . 65r ON JAM B . 66sor OFF JAM 68Sensor OFF JAM 69sor ON JAM A B . 70Sensor ON JAM . 71sor ON JAM C . 727475Sensor ON JAM A 76Sensor ON JAM 76sor ON JAM C . 77sor ON JAM A B . 78sor OFF JAM A B 792007/112-1-II 5010G/DC-II 5010G, AP 550I
4、G/DC 550I Gion 2.0. . 21词汇 . 23FIP怎样使用控制器 FIP . 25Chain-Link No. DefinitionController Chain-Link No. Definition. 27Option FIPCVT-DADF Feed Sensor ON JAM 29CVT-DADF Simplex Side 1 Pre-Regi. ON JAM . 30CVT-DADF Simplex Side 1 Regi. Sensor ON JAM. . 30CVT-DADF Registration Sensor OFF JAM. 31CVT-DADF In
5、vert Sensor ON JAM（Inverting） . 31CVT-DADF Invert Sensor ON JAM 2 32CVT-DADF Invert Sensor OFF JAM（Inv）. . 32CVT-DADF Side 2 Pre Regi. Sensor ON JAM 33CVT-DADF Side 2 Regi. Sensor ON JAM 34CVT-DADF Invert Sensor OFF JAM. 34CVT-DADF Registration Sensor OFF JAM On Inverting 35CVT-DADF Pre Registration
6、 Sensor OFF JAM. 36CVT-DADF Pre Registration Sensor OFF JAM JAM On Invert ing 37Size Mismatch JAM On SS Mix-Size. 38Size Mismatch JAM On No Mix-Size. 39Prohibit Combine Size JAM 39Too Short Size JAM. 40Too Long Size JAM 40DADF RAM Test Fail. 41DADF EEPROM Fail. 41DADF Level Sensor Logic Fail. 42DADF
7、 APS Sensor Logic Fail. 43DADF Nudger Lift Up Fail. 43DADF Feed Out Sensor Fail 44CVT Platen I L Open. . 44CVT Feeder Cover Interlock Open On Running. 45CVT-DADF Feed Sensor Static JAM 45CVT Pre Regi. Sensor Static JAM 46005-908 CVT-DADF Registration Sen005-913 CVT-DADF Invert Sensor St005-915 CVT-D
8、ADF #1APS Static JAM005-916 CVT-DADF #2APS Static JAM005-917 CVT-DADF #3APS Static JAM005-940 DADF No Original Fail005-941 DADF Not Enough Document.010-xxx Fuser010-310 Zero Cross Fail010-313 Control Thermistor Fail010-314 Side Thermistor Fail.010-315 PR Thermistor Defect.010-317 Fuser Cold-Sagging
9、Error.010-320 Heat Roll Over Temperatur010-325 MCU-FLK Comm. Error010-327 Fuser ON Time Fail.010-398 Fuser Lock Fail012-xxx FIP012-111（Finisher-B）H-Transport Entra012-112（Finisher-C） H-Transport Entran012-112（Finisher-B） H-Transport Entran012-113（Finisher-C）Booklet In Sensor012-114（Finisher-C）Bookle
10、t In Sensor012-115（Finisher-C）Booklet Folder Ro012-121（Finisher-B）H-Transport Exit 012-125（Finisher-C）Transport H-Trans012-126（Finisher-B）H-Transport Entra012-127（Finisher-C）H-Transport Exit 012-132（Finisher-C）Finisher Entrance012-134（Finisher-C）Booklet In Sensor012-142（Finisher-C）Buffer Path Senso0
11、12-143（Finisher-C）Buffer Path Senso012-151（Finisher-C）Compiler Exit Sen012-151（Finisher-B）Compiler Entrance012-152（Finisher-C）Compiler Exit Sen012-152（Finisher-B）Compiler Entrance012-154（Finisher-C）Compiler Exit Sen012-161（Finisher-C）Set Eject JAM .012-161（Finisher-B）Set Eject JAM .012-162（Finisher-
12、C）H-Transport Exit 012-162（Finisher-B）H-Transport Exit 012-169（Finisher-C）Top Tray Exit Sen012-171（Finisher-C）Top Tray Exit Sen012-172（Finisher-C）Top Tray Exit Sen2007/11Version 2.0AP-II 5010G/DC-II 5010G, AP 550I G/DC 550I G故障诊断00000000000000000000000000000000000000000000000000or OFF Fail 114115115
13、ock Open. 116116Open 117Open 118en. 118r Static JAM A. 119rance Sensor Static JAM A . 119nce Sensor Static JAM A 120Sensor Static JAM 120Sensor Static JAM 121sor Static JAM. 121Sensor Static JAM. 122ompiler Tray No Paper Senso r. 122sor Static JAM. 123ransport Gate Sensor（Top Pa th JOB）A B123rance S
14、ensor Static JAM B . 124nce Sensor Static JAM 125r Static JAM B. 125r Static JAM C. 126op Tray Exit Sensor C 127ransport Gate Sensor（Top Pa th Job）C 128ransport Gate Sensor（Compil e Path JOB）A B129ransport Gate Sensor（Compil e Path Job）A B130inisher Entrance Sensor 131ooklet In Sensor A. 131ooklet I
15、n Sensor B. 132ooklet Compile No Paper Sen sor. 133ooklet Folder Roll Exit Sen sor. 133. 135. 136. 137. 138. 139140le Set Over Count 141. 142ounts Over. 142e 143. 143. 1441441451451462-212-173（Finisher-C）Top Tray Exit Sensor OFF JAM B 8012-174（Finisher-C）Top Tray Exit Sensor OFF JAM C 8112-180（Finis
16、her-C）Booklet Folder Roll Exit Sensor OFF JAM. 8312-210（Finisher-C）NVM R W Error. 8312-211（Finisher-C）Stacker Tray Fail. 8412-211（Finisher-B） Stacker Tray Fail 8412-212（Finisher-C）Stacker Upper Limit Fail 8512-212（Finisher-B）Stacker Upper Limit Fail 8612-213（Finisher-C）Stacker Lower Limit Fail 8712-
17、221（Finisher-C）Front Tamper Home Sensor ON Fail 8712-221（Finisher-B）Front Tamper Home Sensor ON Fail 8812-223（Finisher-C）Front Tamper Home Sensor OFF Fail. 8912-223（Finisher-B）Front Tamper Home Sensor OFF Fail. 8912-224（Finisher-C）Rear Tamper Home Sensor OFF Fail 9012-224（Finisher-B）Rear Tamper Home
18、 Sensor OFF Fail 9112-225（Finisher-C）Booklet Tamper F Home Sensor ON Fail 9212-226（Finisher-C）Booklet Tamper F Home Sensor OFF Fail. 9212-227（Finisher-C）Booklet End Guide Home Sensor OFF Fail 9312-228（Finisher-C）Booklet End Guide Home Sensor ON Fail. 9312-229（Finisher-C）Booklet Rear Tamper Home Sens
19、or ON Fail. 9412-230（Finisher-C）Booklet Rear Tamper Home Sensor OFF Fail 9412-231（Finisher-C）Puncher Home Sensor ON Fail. 9512-232（Finisher-C）Puncher Home Sensor OFF Fail 9512-233（Finisher-C）Puncher Move Home Sensor ON Fail 9612-234（Finisher-C）Puncher Move Home Sensor OFF Fail. 9612-243（Finisher-C）B
20、ooklet Knife Home Sensor ON Fail. 9712-246（Finisher-C）Booklet Staple Fail. 9712-247（Finisher-C）Side Regi Sensor OFF Fail. 9812-260（Finisher-C）Eject Clamp Home Sensor ON Fail. 9812-260（Finisher-B）Eject Clamp Home Sensor ON Fail. 9912-261（Finisher-C）Booklet Knife Folding Sensor Fail. 10012-263（Finishe
21、r-C）Rear Tamper Home Sensor ON Fail. 10012-263（Finisher-B）Rear Tamper Home Sensor ON Fail. 10112-264（Finisher-C）Booklet Drawer Broken Fail 10212-265（Finisher-C）Booklet Knife Home Sensor OFF Fail 10212-266（Finisher-C）Booklet Compiler No Paper Sensor Fail. 10312-269（Finisher-C）Booklet Sub CPU Comm Fai
22、l. 10312-282（Finisher-C）Eject Clamp Home Sensor OFF Fail 10412-282（Finisher-B）Eject Clamp Home Sensor OFF Fail 10412-283（Finisher-C）Set Clamp Home Sensor ON Fail. 10512-283（Finisher-B）Set Clamp Home Sensor ON Fail. 10612-284（Finisher-C）Set Clamp Home Sensor OFF Fail 10712-284（Finisher-B）Set Clamp Ho
23、me Sensor OFF Fail 10712-291（Finisher-C）Stapler Fail 10812-291（Finisher-B）Stapler Fail 10912-293（Finisher-B）Staple Front Corner Sensor ON Fail 11012-294（Finisher-B）Staple Front Corner Sensor OFF Fail. 11112-295（Finisher-C） Staple Move Sensor ON Fail . 11212-295（Finisher-B）Staple Move Sensor ON Fail
24、11212-296（Finisher-C）Stapler Move Home Position Sensor OFF Fail 113012-296（Finisher-B）Stapler Move Sens012-300（Finisher-C）Eject Cover Open012-301（Finisher-B）Top Cover Open012-302（Finisher-C）Front Door Interl012-302（Finisher-B）Front Cover Open012-303（Finisher-C）H-Transport Cover012-303（Finisher-B）H-T
25、ransport Cover012-307（Finisher-C）Booklet Drawer Op012-900（Finisher-C）Buffer Path Senso012-901（Finisher-C） H-Transport Ent012-901（Finisher-B）H-Transport Entra012-902（Finisher-C）H-Transport Exit 012-902（Finisher-B）H-Transport Exit 012-903（Finisher-C）Compiler Exit Sen012-903（Finisher-B）Compiler Entranc
26、e012-905（Finisher-C）Paper Remain at C012-905（Finisher-B）Compile Paper Sen012-920（Finisher-C）Paper Remain at T012-923（Finisher-C） H-Transport Ent012-923（Finisher-B）H-Transport Entra012-926（Finisher-C）Buffer Path Senso012-927（Finisher-C）Buffer Path Senso012-929（Finisher-C）Paper Remain at T012-931（Fini
27、sher-C）Paper Remain at T012-932（Finisher-C）Paper Remain at T012-934（Finisher-C）Paper Remain at T012-935（Finisher-C）Paper Remain at F012-936（Finisher-C）Paper Remain at B012-937（Finisher-C）Paper Remain at B013-xxx FIP013-902（Finisher-C）Paper Remain at B013-903（Finisher-C）Paper Remain at B024-xxx IOT02
28、4-910 Tray 1 Size Mismatch .024-911 Tray 2 Size Mismatch .024-912 Tray 3 Size Mismatch .024-913 Tray 4 Size Mismatch .024-914 Tray6 Size Mismatch 024-916（Finisher-C）Mix Full Stack024-917（Finisher-C）Stacker Tray Stap024-919 Face UP Tray Close .024-942（Finisher-C）Booklet App450s C024-943（Finisher-C）Bo
29、oklet Low Stapl024-946 Tray1 Out Of Place .024-947 Tray2 Out Of Place .024-948（2TM）Tray3 Out Of Place.024-948（TTM）Tray 3 Out Of Place024-949（2TM）Tray4 Out Of Place.024-949（TTM）Tray 4 Out Of PlaceAP故障诊断Vers024-950024-951024-952024-953024-954024-955024-958024-959024-960024-961024-961024-962024-962024-
30、965024-966024-967024-969024-970024-972024-975024-976024-977024-978024-979024-981024-982024-983024-984024-989041-xxx NVM041-210041-211041-340041-362041-363041-364041-366042-xxx Drives042-323042-325042-398047-xxx Communic047-211047-212047-213047-214047-215n Error. 172or 173r. 173175175177177ail. 17817
31、8tion Fail. 179179il 180180181182182183183184184185l（Local Fail） . 187JAM. 189ON JAM. 190190191AM 193194ON JAM. 195195196AM 197198JAM（Tray3 Feed） . 199ON JAM. 200201. 202. 2032007/112-3-II 5010G/DC-II 5010G, AP 550I G/DC 550I Gion 2.0Tray 1 Empty. 146Tray2 Empty 147Tray3 Empty 147Tray4 Empty 148MSI
32、Empty 148Tray6 Empty 149MSI Size Fail 149Tray 1 Size Mismatch. 150Tray2 Size Mismatch 150（2TM）Tray3 Size Mismatch 151（TTM）Tray 3 size mismatch . 151（2TM）Tray4 Size Mismatch 152（TTM）Tray 4 size mismatch . 152ATSAPS No Paper（IOT Detect） . 153ATSAPS No Destination Error . 154（Finisher-C）Different Width
33、 Mix Paper detect（Stapler Job ）. 154（Finisher-C）Different Width Mix Punch . 155Tray6 Out Of Place. 155（Finisher-C）Tray6 Size Mismatch . 156（Finisher-C）Booklet App450s Counts Over（Not Field Attach ment）. 156（Finisher-C）Finisher Staple Status NG . 157（Finisher-C）Stapler Feed Ready Fail . 157（Finisher-
34、C）Booklet Staple NG . 158（Finisher-C）Stapler Near Empty 158（Finisher-C）Finisher TopTray Full . 159（Finisher-C）Stacker Lower Safety Warning 159（Finisher-C）Booklet Tray Full . 160（Finisher-C）Booklet Front Staple Pin Low 160（Finisher-C）Booklet Rear Staple Pin Low . 161MCU NVM Is Out Of Order Tray Modul
35、e 163NVM ReadWrite Fail Tray Module. . 163MCU RAM Read Write Fail. . 164IOT NVM R W Fail . 164MCU NVM Broken Fail 165MCU CPU Power To Access NVM Is Not Enough 165MCU Asic Circuit To Control Crum Is Defect. 166Drum Motor Rotation Error 167Main Motor Rotation Error 167LVPS Fan Fail 168ationOCT1 Fail 1
36、69OCT2 Fail 170Different Type Of Finisher. 171MCU-DM Communication Error. 171MCU-EXIT Communication Error. 172047-216 MCU-Finisher Communicatio047-217 MCU-HCF Communication Err047-218 MCU-TM Communication Erro061-xxx ROS061-315 SOS Long K Fail061-321 ROS Motor Fail.062-xxx IIT062-210 IISS Hot Line F
37、ail.062-211 IISS EEPROM Local Fail.062-277 IISS-DADF Communication F062-300 Platen Interlock Open062-310 IISS-Controller Communica062-311 IISS Software Logic Fail.062-345 IISS EEPROM Sub System Fa062-360 Carriage Position Fail.062-362 X Hard Fail062-371 Lamp Illumination Fail.062-380 Platen AGC CH1
38、Fail062-386 Platen AOC CH1 Fail062-389 Carriage Over Run Fail.062-392 IISS PWBA Memory Fail-1.062-393 IISS PWBA Fail-2.062-790 X Detect Fail063-xxx IISS Extension063-210 IISS Extension EEPROM Fai071-xxx Tray 1071-100 Tray 1 Prefeed Sensor ON 071-105 Tray1 Registration Sensor071-210 Tray1 Lift Up Fai
39、l.071-211 Tray1 Broken.072-xxx Tray 2072-100 Tray2 Prefeed Sensor ON J072-101 Tray2 Miss Feed JAM072-105 Tray2 Registration Sensor072-210 Tray 2 Lift Up Fail072-211 Tray2 Broken.073-xxx Tray 3073-100 Tray3 Prefeed Sensor ON J073-101 Tray3 Miss Feed JAM073-102 Tray2 Feed Out Sensor ON 073-105 Tray3 R
40、egistration Sensor073-210 Tray3 Lift Up Fail.073-211（2TM）Tray3 Broken 073-211（TTM）Tray 3 Broken .2007/11Version 2.0AP-II 5010G/DC-II 5010G, AP 550I G/DC 550I G故障诊断074-xxx Tray 400000000075-xxx MSI0077-xxx JAM Cove00000000000000000000000000000078-xxx HCF000000Open . 241c JAM 241. 243. 245. 245e Set F
41、ail . 246e End of Life 247e CRUM Transmission Fail . 247e CRUM Data Write Fail . 248e CRUM Data Mismatch . 248. 249. 250. 250. 251. 253y 253. 254smission Fail 255Broken Fail . 256Mismatch Fail . 256IP . 257. 257. 259Check Out FIP 259or Check Out FIP . 260heck Out FIP . 260FIP 261Out FIP . 261eck Out
42、 FIP 2621 Check Out FIP 2622 Check Out FIP 2633 Check Out FIP 263ut FIP . 264FIP . 264FIP . 265FIP . 265t FIP 266k Out FIP 266ut FIP . 267ut FIP . 267er）Check Out FIP. 268ck Out FIP. 2682-474-100 Tray4 Prefeed Sensor ON JAM . 20574-101 Tray4 Miss Feed JAM . 20674-102 Tray2 Feed Out Sensor ON JAM（Tra
43、y4 Feed） 20774-103 Tray3 Feed Out Sensor ON JAM（Tray4 Feed） 20874-105 Tray4 Registration Sensor ON JAM 20974-210 Tray4 Lift Up Fail 21074-211（2TM）Tray4 Broken. 21174-211（TTM）Tray 4 Broken 21275-135 MSI Registration Sensor ON JAM 213r Open77-101 Registration Sensor OFF JAM . 21577-103 Fuser Exit Sens
44、or OFF JAM . 21677-104 Fuser Exit Sensor OFF（Too Short）JAM. 21777-106 Fuser Exit Sensor ON JAM 21877-109 Exit2 Sensor ON JAM Straight 21977-113 IOT Exit2 Sensor OFF JAM Straight . 22077-114 Exit2 Sensor Static JAM . 22177-129 Registration Sensor ON JAM（Stop at Duplex Wait Positio n） 22177-130 Regist
45、ration Sensor ON JAM（Non Stop at Duplex Wait Pos ition） 22277-131 Duplex Sensor ON JAM 22377-211 Detected Different Type Tray Module . 22477-213 Duplex Type Miss Match 22577-300 IOT Front Cover Open 22577-301 Left Hand Interlock Open 22677-305 Tray Module Left Hand Cover Interlock Open 22777-307 Dup
46、lex Cover Open . 22777-308 Left Hand High Cover Open . 22877-309 Left Hand Low Interlock Open 22877-310 Controller Failed to Send Image . 22977-329 Main Motor Stop Error . 22977-900 Registration Sensor Static JAM 23077-901 Fuser Exit Sensor Static JAM 23077-902 Exit2 Sensor ON JAM Standby . 23177-90
47、4 Tray2 Feed Out Sensor Static JAM 23177-905 Tray3 Feed Out Sensor Static JAM 23277-906 Tray4 Feed Out Sensor Static JAM 23377-907 Duplex Sensor Static JAM 23477-967 Paper Kind Mis Match（APS Job）. 23477-968 Paper Kind Mismatch，Job Continue . 23578-101 Feed Out Sensor2 ON JAM（HCF） 23778-102 Registrat
48、ion Sensor ON JAM（HCF）. 23878-104 HCF Feed Out Sensor ON JAM 23878-210 HCF Tray Lift Up Fail . 23978-212 HCF NVM R W Error . 24078-300 HCF Transport Cover Interlock Open 240078-301 HCF Home Position Switch 078-900 HCF Feed Out Sensor Stati081-xxx No Destination081-799 No Registered Destination091-xx
49、x Drum091-314 CRU Fan Defect .091-401 Drum Life Near To End 091-912 Xero Developer Cartridg091-913 Xero Developer Cartridg091-914 Xero Developer Cartridg091-915 Xero Developer Cartridg091-916 Xero Developer Cartridg092-xxx Process Control092-660 ATC Sensor Fail 092-661 Temperature Sensor Fail092-662 Humidity Sensor Fail .092-910 ATC Sensor Fail 093-xxx Toner Supply093-312 Dispense Motor Fail 093-406 Toner Black Pre Near Empt093-912 Toner Black Empty 093-924 Toner Cartridge CRUM Tran093-925 Toner Cartridge CRUM Data093-926 Toner Cartridge CRUM Data2.2.2 Ot
