1、TemposonicsAbsolute,Non-ContactPositionSensorsR-Serie Catalog0.5 mAnalogCANbusProfibus-DPSSIEtherCATProfinetThe Measurable DifferenceR-SeriesCatalogContentsCompany 3Principle .4Applications 5Quality 6-7Glossary .8General Data .9R-Series Analog 11-16R-Series CANbus .17-22R-Series EtherCAT .23-28R-Ser
2、ies Profibus-DP 29-34R-Series Profinet.35-40R-Series SSI 41-46Mounting / Installation RP + RH 47R-Series Flexibel 49-53R-Series RD4 55-62R-Series RS 63-66Accessories 67-81Service 82Sales Organisation 83I 2 IHeadquartersMTSSystemsCorporation,Minneapolis,USAMTS Sensors DivisionCary(NorthCarolina),USAM
3、TS Sensors Technology Corp.Tokyo,JapanMTS Sensor TechnologieLdenscheid,GermanyTHE COMPANYThe World of MTSFollowing thefoundingof MTS Systems Corporation in1951,thecompanyrapidlydevelopedintoaleadingsupplierofintelligenthardwareandsoftwareproductsinthefieldsoftestandsimulationsystemsandinmeasuringand
4、automationtechnology.TodayMTSSystemsCorporationhasover 2.200 employeesworldwide 360 ofwhomareemployedby MTS Sensors atthreesitesinthe USA (Cary, N.C.), Germany (Ldenscheid) and Japan (Tokyo). AtMTS,intensivebasicresearchisefficientlymergedwithaconsistentfocusonpracticalrequirements.Theresultsareinno
5、vativesolutionsforawiderangeofpotentialindustrial andnon-industrial applications.R-Series CatalogI 3 IMAGNETOSTRICTIVE PRINCIPLETechnology at its bestThebestlinearpositionsensorsprovideabsolutepositionmeasurement resul-tinginhigherproductivityandgreatersafetyformachineandautomationdevi-ces.MTSlinear
6、positionsensorsoutperformthecompetition, deliveraccuracyandreliabilityunderthemostdifficultconditions, resultinginexcellentvalueforourcustomers. Oursuccessisduetomorethan30yearsoftechnologyleader-ship,verticallyintegratedmanufacturing processes andunsurpassed levelsofsupport.MTSSensorswasthefirsttor
7、ealizethepromisingadvantagesforlinearpositionmeasurement contained inthemagnetostrictivemeasuringprincipledevelopedbyJ.Tellermann.Tellermansoriginaldesign,wasusedtodevelopTemposonicsbrandsensors:thefirstmagnetostrictive positionsensors,atechnologywhichguarantees precisionandreliability withoutequal.
8、Magnetostriction - how it worksTheheartofMTSsensorsistheferromagneticmeasuringelement,alsoknownasthewaveguide,andamovablepositionmagnetthatgeneratesadirect-axismagneticfieldinthewaveguide.Whenacurrentorinterrogationpulsepassesthroughthewaveguide,asecondmagneticfieldiscreatedradiallyaroundthewaveguid
9、e.Theinteractionbetweenthemagneticfieldinthewaveguideandthemagneticfieldproducedbytheposi-tionmagnetgeneratesastrainpulsewhichtravelsataconstantultrasonicspeedfromitspointofgeneration,themeasurementpoint,totheendofthewaveguidewhereitistransformedintoanelectricpulseinthesensorelement.Theresul-tingsig
10、nalisprocessedbythespecializedelectronicsoftheTemposonicssen-sor.Withourextensiveknow-howofferromagneticmaterials,magneticeffectsandultrasonic processes, MTSremainsunrivalledinperformancestandardsfornon-contacting positionmeasurement ofthehighestprecision.R-SeriesCatalogI 4 IMechanicalstrainpulseMag
11、net fieldofpositionmagnetMagnetostrictivesensingelement(waveguide)CurrentinterrogationpulseStrain(torsion)pulseconverterMovablepositionmagnetMagnetfieldofcurrentpulseI 5 IR-Series CatalogAPPLICATIONSMagnetostriction: The best choice for your applicationYouareunderconstantpressuretoimproveyourproduct
12、s,reduceyourcostsandmaintainacompetitiveedge.Thechoiceyoumakemustprovideaccuracyandrepeatability.Youneedmodularsolutionsthatcanadapttoyourspecificapplication andyouneedaprice/performanceratiothatdeliversvalue.BychoosingMTSTemposonicssensors,yourechoosingtheleaderinmagne-tostrictive sensors.Andthatme
13、ansyouhaveahugecompetitiveadvantage.Increased productivity through innovationMTSsensorsdomorethanjustmeasureposition.Intelligentelectronicsmovesomecontrolfunctions tothesensor,dramaticallyincreasingproductivity.Whenneeded,MTScantailorapplication-specific softwaretomeetyourneeds.Small sensor - great
14、effectMTSTemposonicspositionsensorsareusedincountlessindustrialandnon-industrial applications, frompackaging machines throughdrinksbottlingandcanningplantsrightuptoplasticsmoldingmachinesandsteelrollingmills.TheprecisionandreliabilityofTemposonicssensorsofferhugebenefitsthatresultinhigh-qualityprodu
15、ctsandefficientprocesses.Amazing, where Temposonicscan be foundTemposonicssensorsareoftenfoundwhereverpositionmustbemeasuredprecisely.Ourengineerslovethechallengesofunusualapplications,andtheyhavehelpedcustomers tosolvemanydifficultapplicationsaroundtheworld.Inthetruestsenseoftheword,Temposonicspave
16、dthewayfortheplanningofthebridgeovertheGreatBeltintheBalticSeaandtheVeltins-ArenainGelsenkirchen(Germany). TemposonicssensorsalsohelpedinthesalvageofthecapsizedRussiansubmarine“Kursk“.Temposonicsrod-in-cylinder: thinking aheadInordertoenableuser-friendlyuseofsuperiorTemposonicssensortechnologyincyli
17、nders,MTShasfurtherenhancedtherod-styleversion.Aninnovativemo-dulardesigneliminates theneedtobreakthehigh-pressurehydraulicsealofthefluidsystemwheninstallingorreplacingthesensorcartridge.Thesensorspres-surehousingcanstaypermanently mountedinthecylinderandthebasicsensorcanbeeasilyremoved.Thiscapabili
18、tysignificantlyreducesmaintenancecostsandpotentialdowntime.A Liquid Level sensorBysimplymountingthepositionmagnetintoafloat,theapplicationrangeofR-Seriessensorsextendssubstantially.Thesehighlyprecisefloatgaugessupplyexactlevelvalues.Inaddition,asecondfloatcanbeaddedtomeasure”interfacelevels”simultan
19、eously (i.e.interfaceofwater/oil,etc.).QUALITYPrecision is our strengthMaximumprecisionanduncompromising qualityintheserviceofthecustomer-thosearethecharacteristicelementsoftheMTSphilosophy.Focusedonthesetargets,MTSSensorshasbeensettingstandards inmeasuringandautomationtechnology worldwide for three
20、 decades. Ourultramodern, fully automatedproduction technology guarantees theconsistently highqualityandprecisionofTemposonicspositionsensorssothattheycanreliablypassourstringentqua-lityrequirements. Shockandvibrationresistance andEMCtests,forexample,aremonitored onexternaltestfacilitiesandduringthe
21、finalinspection,eachsensorpassesautomatic highprofilelaserinterferometermeasuring tableswhichexamineanddocument linearityinupto 0.5 m steps.Ourengineers enthusiastically takeupeverychallengeanddeveloppositionmeasuring solutionsofexemplaryprecisionbasedonmagnetostriction,evenforthemostunusualapplicat
22、ions. Overthedecades, wehavebuiltupawealthofexperience whichweputintopracticeintheformofintelligentsensorsandsoft-wareforourcustomers inawidevarietyofindustrialsectors.Andourqualityrequirements extendtoourcomprehensiveafter-salesservice.Laser controlled quality:Up to 1000 measuring points per mm!R-S
23、eriesCatalogI 6 IQUALITY ASSURANCEThequalityofourpositionsensorsandliquidleveltransducersisourmissionanditisblackonwhitecertified.Itprovesitselfincountlessapplicationsworld-wideeveryday.MTSco-operateswithresearchinstitutes,professionalassociationsfromtherangeofthesensortechnologyanduserorganizations
24、,inordertoofferthecustomerssensorswithamaximumofinnovativequality.R-Series CatalogI 7 IGLOSSARYAAbsolute positionThesensorsoutputindicatesthepositionrelativelytoanabsolute(fixed)referencepoint.Immediatelyafterpowerisapplied,thereisnoneedtorehomethesensorasyouwouldwithonethatprovides anin-crementalpo
25、sition output.Asynchronous modeAsynchronous datacommunicationoccurswhendataissentfromonedevicewithitsownclock toanotherdevicewithaseparateclock.WhentheTemposonicsR-SeriesSSIposi-tionsensorisusedintheasynchro-nousmode,thesensor takesmeasurements atitsfastestinternalinterrogation rate(lengthdependent)
26、andprovidestheinformationuponrequest.DDriftseealsowarm-upand temperaturecoefficient.Driftisthechangeintheoutputsignaloroutputvalueunderenviromentalimpacte.g.timeortemperature.FFull Scale (F.S.)(seerange)GGradientThegradientistheinverseoftherateatwhichastrainpulsepropagatesthroughthemagnetostrictivew
27、ave-guide,(velocityofpropagation2780m/s).Thegradientvalueswillvaryslightlyfromsensortosensor.Theactualmeasured gradientvaluesforsomesensorsareindicatedonthelabelattachedtothesensor.HHysteresisThedifferenceinindicatedpositionforthesamepointalong astrokelengthwhenreachedfrom opposingdirections.Note: T
28、he hysteresis specification forTemposonicsposition sensors isminimal and can be ignored, in mostapplications.LLoad impedanceTheimpedance presentedtotheout-putterminalsofatransducerbytheassociated externalcircuitry.MMulti-position measurementMultiplemagnetslocatedatseveralpositionsalongthestrokecanbe
29、usedtomeasuremultiplepositionssimulta-neously.MTSTemposonicsR-Seriesproductscanmeasure20positionsonasinglesensor.NNon-contactMTSTemposonicssensorsutilizeanon-contact sensingtechnology thatresultsinlonger-lastingsensorswithgreaterreliabilityandnomechanicalwear.Non-linearityThedegreethattheindicatedpo
30、sitionofthemagnetatpointsalongthestrokelengthofthesensorvariesfromtheactualphysicalposition.Inmagnetostrictive sensors,thisvariabi-lityiscausedbyminutedifferencesinthepropagation rateofthereturnsi-gnalsthroughthewaveguide medium.Non-linearity isexpressedinabsoluteerrororasapercentageoftheactivestrok
31、elength.OOutputs1.Digitally-derivedanalogoutput:TheTemposonicsR-Seriesproductlineoffersadigitally-derivedanalogout-put.Adigitalpositioncountof16bitsisconvertedtoananalogsignal(vol-tageorcurrent)viaadigital/analogconverter.2.Digitaloutput:TheTemposonicsR-Seriesproductlineprovidesdigi-taloutputineithe
32、raSSI,CANbus,DeviceNet,ProfibusorEtherCAT.Aninternalcounterisusedtopreciselymeasurethetimeintervalbetweenthelaunching ofaninterrogationpulseandthereceiptofareturnsignal.Thetimeinterval,detectedincounts,isthensuppliedtothecustomersinter-faceviathechosenformatorprotocolabove.RRangeThemeasurands, overw
33、hichasensorisintendedtomeasure,specifiedbytheirupperandlowerlimits.RepeatabilityThedeviationinindicatedpositionwhenapointalongastrokelengthisapproached repeatedly fromthesamedirection. Foranexample,seetheillu-strationbelow.Ifyouleavepoint“A”andthenreturntoitfromthesamedirectionasbe-fore,thechangeini
34、ndicatedpositionbetweenthetworeadingsisdescribedbytherepeatabilityspecification.Formagnetostrictive sensors,repeatabi-lityisusuallyequaltoresolution.ResolutionThetermresolution describesthesmallestincremental changeinposi-tionalongthestrokelengththatcanbedetectedandindicatedinanout-put.Fordigitalsys
35、tems,suchastheR-Series, resolution isadiscretevaluecorresponding toonebinarybitoutofthetotalnumberofbitsusedintheoutput.Ambient conditionEnvironmental conditions, underwhichtransducers mustcommonlyoperate,whichhavebeenestablishedasfollows:a)temperature:25C(10K)b)relativehumidity: 5 kOhms)Current 4(0
36、)20 mA / 204(0) mA (min/max. load: 0/500 Ohms)AccuracyPosition measurement:- Null/Span adjustment 100 % of electrical stroke (min. range 25 mm)- Resolution 16 bit; 0.0015 % (Minimum 1 m)- Linearity Head Null TipV01 xxx.x=010VDC +10.0.+10VDCV11 xxx.x=100VDC +10.0.+10VDCA01 xxx.x=420mA 20.4. 20mAA11 x
37、xx.x=204mA 20.4. 20mAOutput1(positionmagnet1) + Output2(speedmagnet1)Magnetdirection Head Null TipV61 xxx.x=010VDC -100.+10VDCV71 xxx.x=100VDC +10.0.-10VDCA41 xxx.x=420mA 4.12 20mAOutput1(positionmagnet1) + Output2(positionmagnet1)V03 =010VDC 100VDCOutput1(positionmagnet1)+Output2(electronicstempera
38、ture)A04 =420mA 420mA(-40C+100C)MFillinblanks(xxxx)withdesiredmax.speed(seeabove):- Speed range 1: 0.110 m/s (00010100)Sample:(-5.505.5 m/s = 10010VDC)= V010055- Speed range 2: 2590 mm/s (10251090)Sample:(-50050 mm/s = 41220mA)= A4110503/7digitsAccessories page 67 and following.Included in delivery
39、profile model:Sensor,Positionmagnet,2mountingclampsupto1250mm+1clampforeveryadditional500mmIncluded in delivery rod model:SensorandO-ring.Magnetsmustbeorderedseparately.Stroke Length Standard RHStroke length Ordering steps5000mm 250mmStroke Length Standard RPStroke length Ordering steps500mm 25mm500
40、2500 mm 50mm25005000 mm 100mmR-SeriesAnalogI 16 IAnalogTemposonicsAbsolute,Non-ContactPositionSensorsR-SeriesCANopen CANbasicTemposonicsRP and RHStrokelength257600 mm Rugged industrial sensor Linear and absolute measurement LEDs for sensor diagnostic Non-contact sensing with highest durability Super
41、ior accuracy: Resolution up to 2 m Linearity better 0.01 % F.S. Repeatability 0.001 % F.S. Sensor-based intelligence Direct CAN output, position + velocity Multi-position measurement (1 sensor for 20 positions) Selectable bus termination (CANopen) CANopen with heartbeat-functionMore than just a sens
42、orMulti-position measurementCANbusR-Series CANbusI 17 ICAN Bus InterfaceTemposonicsposition sensorsfulfill-asslavedevices-allrequirementsoftheCAN-Bus(ISO11898).Thesensorselectronics convertthepositionmeasure-mentsintobusorientedoutputsandtransferthesedatadirectlytothecontrolunit.Thebusinterfaceisapp
43、ropriateforserialdatatransferof1Mbit/smaxi-mum.SensorintegratedsoftwaresupportstheBusprofiles CANopen, CANbasicand DeviceNet foracomprehensivecustomizedconfigurationofthesensor-bussystem.Operation modesCANsensorsprovidefollowingmeasurings with one or multiple magnets:1. Standard measurement:- CANbas
44、ic: Position+velocitywith1magnet- CANopen: Position+velocitywith1-4magnets andelectronictemperature2. Multi-Magnet measurement:- CANbasic: Positions foreachof2-20magnets simultaneouslyTemposonicsCANbus variations1. CANopeniscorrespondingtoencoderprofileDS-406V3.1(CiAStandardDS-301V4.02).CANopenfunct
45、ionality describescommunication objects(below),whicharesetviaconfiguration tool. Service Data Object (SDO) mainusageisthesensorconfiguration.Selectableparameters: Resolution forposition+speed,4set-points,Presetofoperationrangeandnullpositionfor4magnets. Process Data Object (PDO) isusedforreal-timeda
46、tatransferofsensormeasurements inmax.8bytesdatablocks.ThesensorusesPDOsforinformation aboutposition, speed,limitstatus,cam-control andoperationrangeof4magnets.Dataformats:Positions=32bitandspeed=16bitintegervalue.Limitvalue=8bit. PDO Transmission Type: Asynchronous (cycletimeof1to65535ms)orsynchrono
47、us. Synchronisation Object (SYNC) Emergency Object Nodeguard Object Heartbeat Function Selectable bus termination Electronics temperature can be controlled via CANbus CANopen Configuration Tool isasoftware(CD-ROM)andisusedasanElec-tronicDataSheet(EDS)forsensorconfiguration. Eachsensorwill bedelivere
48、dwithanoperatingmanualandanEDS.2. CANbasic (MTS)permitsasimple,flexibleadaptiontocustomizedprofileswithashortbusaccess.Here,noconfigurationtoolisneededbecauseparametersarefactoryset.CANbasicprotocolcomplieswith CAN2.0Astandardandalways includesthefollowingapplications datafor1-magnet measurement: Po
49、sition, velocity,sensorstatusand5setpoints.3. CANbasic Multi-Magnet Measurementprovidesthepositionmeasurement with maximum 20 magnets on one sensor.Set-upsandoperationareviatheon-sitecontrolsystemaccording toMTSinstruction manual.DataprotocolsofaboveCANoptionsarefactorysetinthesensorprocessor,soallversionscanbeconnecteddirectlytothefieldbus.Conformance testcertificateno.CiA199902-301V30/I-004 isgivenbytheCANbususerorganisation CiA(CANinAutomation)forMTSCANopensensors.Accessory: MTS ServicetoolCAN
