1、 LMQ2300 布袋除尘器LMQ2300 BAG FILTER使用说明书（操作及维护手册）USER MANUAL湖北潜江江汉环保有限公司Jiang Han Environmental Protection Co,Ltd. Hubei2010-7-17目 录catalogue一、 概述-2 Summary二、 工作原理-2 Working principle1、 工作工况-2Working condition2、 清灰工况-2Dust cleaning condition三、 技术性能-3 Technical performance四、 试运行-3Trial operation1、 试运行前的
2、准备工作-3Preparation work2、 空载试车-4No Load Operation3、 负荷试车-5Loading operation五、 操作规程-5Operation Regulations六、 维修保养-5Repair and maintenance七、 布袋检修方案及步骤-6Bag inspection program and procedures八、 注意事项-7Notes一、 概述 IntroductionLMQ2300 长袋低压脉冲除尘器是一种高效、可靠、经济、处理能力大、使用方便的除尘设备，其履带框架是圆形断面，利于减少框架对布袋的磨损，滤袋靠缝在袋口的弹性涨圈嵌
3、在花板上，滤袋框架靠花板支撑，无需特别固定，喷吹管上有 15 个喷嘴，对准每个滤袋中心。本除尘器不装引射器，直接利用袋口起引射作用。本除尘器采用 PPS 抗静电滤料，规格为 500g/，直径为125mm，长度为 6250mm。LMQ2300 long bag and low pulse Dust remover is an efficient, reliable, economical, large capacity, easy to use the dust removal equipment, its frame is a circular section track, which is
4、to reduce the wear on the bag，bag through the elastic sewn bags take up ring embedded in the board, the frames supported by the board , without special fixed .Each injection tube has 15 nozzles, each bag center aligned. This filter is not loaded ejector, ejector directly from the role of pocket. The
5、 anti-static dust filter using PPS, specifications for the 500g / m, a diameter of 125mm, length 6250mm.二、 工作原理 working principle1、 工作工况 working condition含尘气体从灰斗进入装有滤袋的过滤室，粉尘被阻留在滤袋外面，干净气体透过滤袋，并经净气室，排风管，风机和烟囱排入大气。Dusty gas from the hopper into the room with the filter bags, dust has been delayed at t
6、he outside of the bags, clean gas through the bag, and with a net gas chamber, exhaust pipes, fans and chimney into the atmosphere.2、 清灰工况 Dust cleaning condition当滤袋外壁的粉尘层逐渐增厚，使除尘器的阻力随之增高，在达到设定的压力值或清灰时间后，即逐室轮流进行脉冲喷吹清灰，清灰开始时，电磁控制阀打开脉冲阀，喷吹管便与气包连通，压缩氮气经喷吹口喷向滤袋，在喷吹瞬间压缩氮气的高速气流在其周围造成负压，形成引射作用，又可从周围吸入约 5-7
7、 倍于压缩氮气的气体，压缩氮气和引射气流一起射入滤袋内部，由于喷射时滤袋发生抖动以及由里向外的反吹气流作用便可有效的清除附着堆积在滤袋外表面的粉尘，掉入灰斗中，如此完成全部滤袋的清灰过程，清灰完毕后，恢复正常过滤状态，同时进入周期间隔，如此循环反复进行，落入灰斗的粉尘由卸灰阀排出。When filter bag outside surfaces dust thickness increases, so that the resistance subsequently increased, when the pressure reaches the set value or the cleani
8、ng time, that is, alternately by room pulse cleaning, Cleaning begins, electromagnetic pulse valve control valve is opened, then with the gas injection pipe bag connected to the compressed nitrogen gas through injection Koupen bag, compressed nitrogen in the instant injection of high-speed air flow
9、caused by negative pressure in its surrounding, forming the role of lead shot , but also from inhalation of about 5-7 times around the compressed nitrogen gas, compressed air ejector with nitrogen and injected into the internal filter bag, as well as jitter injection occurs when the bag out of the p
10、urge air from the inside can be effective role The clear bag attached to accumulate in the outer surface of the dust, fall into the ash bucket, which not complete a full bag of the cleaning process, cleaning has been completed, return to normal filtering conditions, while into the cycle interval, so
11、 the cycle repeated, fall into hopper dust discharged by the discharging valve.三、 技术性能 Technical performance1.处理风量 Q 139000m/h2.过滤面积 Filtration area 23003.过滤风速 Filtration rate 1.1m/s4.滤袋数量 Filter bag quantity 900 条5.滤袋材质 Filter bag material PPS 抗静电（必达福）6.滤袋尺寸 Filter bag size 125X6250mm7.除尘器阻力 Resist
12、ance 1450Pa8.排放浓度 Emission concentration 20mg/ m 9.除尘器室数 Room number 10 个10.喷吹压力 Injection pressure 0.4MPa11.清灰方式 Cleaning methods 离线清灰 Offline四、 试运行 Trial operation1. 试运行前的准备工作 Preparation work（1） 必须准备好有关本设备运行的一切技术资料Must be prepared the technical information（2） 必须确保有关辅助设备如风机、除尘器配管、电气设备等完好Must ensur
13、e that the ancillary equipment such as fans, dust collector piping, electrical equipment in good condition（3） 设备各部分必须按图纸要求安装完毕，各连接处螺栓无松动现象Parts of equipment must be installed by drawing，each connection bolts must be tightened（4） 设备密封性良好，花板、灰斗、管道、法兰连接处无漏风现象，检查门开启灵活，关闭严密。The equipment must be sealed w
14、ell，the plates, the ash hopper, the pipeline, flanges junction does not have leaked out phenomenon，Check doors open nimbly, closes strictly.（5） 滤袋无破损，袋口涨圈应嵌牢，袋笼垂直度应符合要求。No broken bag, bags rubber band should be firmly embedded in the bag cage, verticality should meet the requirements.（6） 检查各气动阀门气源是否
15、连通，气管上的截止阀安装方向是否正确，是否密封，电控部件安装是否正确，电气接线，配管安装，压差导管是否齐全完好。Must ensure that the pneumatic valve gas source has been connected, the cut-off valve installment direction is correct, the seal, the electrically controlled part installment is correct, electrical wiring, tubing installment, Pressure sampling
16、tubes are available。（7） 各润滑点应注入规定数量的润滑油。Various lubrication points should pour into the stipulation quantity the lubricating oil（8） 设备的电控程序接线按图纸要求进行测试调好。Debugs equipments electrically controlled procedure.（9） 配备好调试人员和使用仪器工具。Provides the debugging personnel and tool(10)试运行项目及程序表。Trial Operation items
17、 and the flow sheet2. 空载试车 No Load Operation(1) 检查阀门密封状况，并做好检查记录。Check the valve seal condition, and make inspection records.(2) 检查所有气动阀门执行机构的动作是否灵敏，运行可靠。Check all the pneumatic valve actuators movement is sensitive, reliable. (3) 压缩气体配管系统进行通气压力试验，试验压力为工作压力的 1.25 倍，检查进气口装置上的调压阀工作是否正常，管路有无漏气或堵塞现象Comp
18、ressed air piping system pressure test ,the test pressure 1.25 times the working pressure, check air intake device on the pressure regulator is working properly, whether the leakage or clogging pipes.(4) 压缩气体配管系统通气前应将水平干管排泄阀打开，以除管内油污杂物等，清洗干净后关闭排泄阀。Compressed air piping system ventilation valve is op
19、ened before the discharge pipe should be to exclude the oil and other debris, cleaned and then close the drain valve.3. 负荷试车 loading operation(1) 在确认无负载联动试运行完成后方可负荷试车Confirmed that the idling test run completes, then carries on the load test run(2) 运行除尘器，使除尘器，控制装置处于工作状态。Run dust collector，making the
20、 control device is in working condition（3）检查各滤袋室及检查门，观察孔，进排气管连接处有无漏 气现象，发现问题及时处理。Check the bag room and check the door, observation hole, and the pipes joints with or without leakage phenomenon, to deal with problems in time.（4）检查电控系统及电动、气动执行机构与相关装置的配合程 度，各阀门启动是否正常。Check the electrically controlled
21、systematic and electrically operated, the pneumatic actuator and related installment coordinate degree, and the valve starts whether normally.（5）按既定程序进行逐排脉冲清灰，检查控制系统是否正常，如有问题及时处理。According to established procedures, one by one to pulse cleaning, inspecting control system is normal or not , to deal w
22、ith problems in time.（6）检查滤袋工作时是否吸瘪，反吹时是否膨胀。Check whether the suction deflated bag work, whether when cleaning are expanded（7）在负载运行时如发现漏风等问题，停车后应及时处理。In the run-time load is found to leak and so on, when stopping treatment in timely needed.五、操作规程 Operating regulations除尘器应配备熟悉设备性能，工作原理，掌握差压控制系统基本原理的专
23、人操作。The person should be familiar with equipment performance, principle, differential pressure control system, basic principles of the hand operation to operation.1.待气包压力达到 0.35-0.5MPa 时，气动主风机在除尘器运行一段时间后，滤袋内外差压达到 1000-1200Pa 时，在开动清灰控制装置。When air bag pressure reached 0.35-0.5MPa, the pneumatic main f
24、an running for some time ,when filter bag inside and outside the differential pressure reached 1000-1200Pa, to start the cleaning control equipment2.停机时先停主风机，待清灰一周期后，在断开控制系统电源。When stop, stop the main fan first, after a cleaning cycle, disconnect the power supply control system.六、维护和保养 Maintenance 1
25、. 除尘器本体、框架、检修平台及梯子等金属结构件视具体情况 1-3 年进行一次防腐蚀处理。Dust, frames, maintenance platforms and ladders and other metal structure, as the case 1-3 years/ to conduct a corrosion resistant treatment one time.2. 滤袋室在每次全面更换滤袋时，要彻底清扫干净。Each time room full replacement bag , thoroughly cleaned3. 定期检查进、出排风管内有无积灰，如有应及时
26、清扫。Regularly check whether exhaust pipe fouling, if any should be clean in time.4. 所有阀门的密封圈，检查门上的密封填充物要定期更换。All valves seal, check the door seal on the filler to be changed regularly.5. 当发现除尘器排风口冒灰，表明滤袋已脱落或破损，应及时逐室检查进行处理，换下来的滤袋经清洗、修补，存放起来以便下次使用。When found outlet to leak dust，Indicating that bag has
27、come off or broken, shall be checking one by one , timely treatment.6. 应定期检查滤袋及其附属件，如滤袋下垂程度严重时及时调正Regularly checked bag and its subsidiary parts, such when the bags are serious sagging should timely align7. 要定期检查压缩气体管道上的主要构件有无漏气、生锈以及管道内有无堵塞现象，如有应及时处理。Regular checks compressed gas pipeline leak on th
28、e main component availability, and whether the rust and clogging pipes and, if treatment should be timely.8. 定期检查电磁阀，气压接头处有无漏气。Regularly check valves, pressure joints where with or without leakage.9. 电磁阀铁芯及弹簧要定期清灰，用酒精擦掉油污，以免铁芯和弹簧倍沉淀粘结而动作不灵活，弹簧坏了应立即更换。Valve core and spring should be cleaned regularly
29、 with alcohol wipe oil, in order to avoid bonding and movement of the precipitation, broken spring should be replaced immediately.10. 易损件要有备用件。Consumable should have spare parts11. 电控仪器和仪表要设专人管理和维修。Electronic control equipment and instrumentation have professional management and maintenance.七、 布袋检修方
30、案及步骤 Bag inspection program and procedures为了保证设备的安全稳定运行，布袋必须一年检修一次。检修的内容为补修或者更换布袋。其具体步骤如下：In order to guarantee that equipments security steady operation, the bag must one year overhaul one time. Maintenance includes a conversion or replacement bag。The specific steps are as follows：1. 停机后即可打开洁净室的上顶盖
31、，在过一小时待洁净室余气放干净才可进去检修。检修一定要带上防毒面具。To stop running and then open the top cover of clean room, One hour later carries on the overhaul , Maintenance must be put on gas masks.2. 将框架从布袋孔中间慢慢抽起。注意如果遇到阻力，可将框架轻轻抖动然后再往回抽。直到将整个框架提出洁净室。The framework of the slowly withdrawn from the hole in the bag, Note If you
32、 encounter resistance, you can gently shake the framework and then withdraw. Until the entire frame is pulled out.3. 将布袋凹槽以便捏瘪并往上提将整个凹槽拔出，然后握紧布袋凹槽一端将布袋从洁净室提出。Release the bag mouth in order to pull the frame out of the room , then hold one end of the framework ,then pull out the bag from the clean ro
33、om .4. 检查布袋。完好无损的布袋应进行清洗晾干备用。破损不严重的应清洗补修备用，严重破损的应更换。Check bags. Good bag should be clean, dry spare. No serious damage repair and wash stand, seriously damaged should be replaced.5. 布袋重新安装。见安装说明书。Re-install the bag。See installation instructions八、 注意事项 Notes1.本除尘器在设计参数范围内运行，不允许在超过指定温度或超负荷下运行。The dust
34、 collector operating within the design parameters, does not allow more than a specified temperature or overload operation.2.除尘器禁止烟火，并根据周围建筑物的具体情况考虑避雷措 施。Ban fireworks, and lightning protection measures considered under specific circumstances.湖北潜江江汉环保有限公司Jiang Han Environmental Protection Co,Ltd. Hubei2010-7-17
