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CONTINUUM泵 CONTINUUM叶片泵.doc

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1、CONTINUUM泵系列 CONTINUUM 叶片泵DESIGNED, PANTENTED AND PRODUCED BY SETTIMA Flow Mechanisms 设计为, PANTENTED,及制作 SETTIMA 流动机制THE SILENT WAY TO REPLACE GEAR AND VANE PUMPS 无声的方式来更换齿轮,叶片泵One of the most important request from the industrial world is to create a better work environment, which is synonymous of

2、better efficiency, lower cost of production and better quality of life for workers.从工业界的最重要的要求之一是为了创造更好的工作环境,这是更好的效率,降低生产成本,改善工人的生活质量的代名词。 The reduction of operation noise goes with no doubt toward that direction.减少运行噪音朝着这个方向毫无疑问的。Hydraulic pumps, above all those for high pressure, entail noise and/

3、or vibration level that are unacceptable for certain new applications.液压泵,以上所有那些高压,涉及噪声和/ 或振动水平是不能接受的某些新的应用程序。 This is the main reason why Settima has designed a new gear pumps generation capable to eliminate acoustic emissions.这是主要的原因 SETTIMA 设计了一个新的齿轮泵产生能够消除声波发射。Parameters influencing emissions of

4、 hydraulic noise are:液压噪声排放的影响参数是: cavitation 气穴 pressure peaks rising from trapping fluid between gear teeth 从捕获的流体齿轮齿之间的压力峰值上升 ripple or flow pulsation 脉动或流量脉动Continuum is capable to eliminate these noise causes. 连续 是能够消除这些噪音的原因。 NO NOISE CONTINUUM CONCEPT 无噪音 连续 概念 Internationally patented: 国际专利:

5、 the rotors profile 转子 the screw step 螺丝步骤 the inner force balancing 内部的力平衡The especially studied rotor profile does not trap any fluid volume (no encapsulation chambers).特别是研究的转子型线不收集任何流体的体积(封装室) 。The helical course (there is just a single point of contact between rotors) of the Continuum rotor pro

6、file makes a gentle transmission of movement and a minimization of any pulsation.螺旋形的连续转子型线的场(转子之间的接触仅仅是一个单点) ,一个温和的运动和传输的任何脉动最小化。 Internal hydrostatic mechanisms are put in place in order to avoid trade-off with efficiency.内部流体静力学机制落实到位,以避免与效率的权衡。THE INNOVATION INSIDE 内部的创新Pulsation is harmful 脉动是有

7、害的 In Hose and Pipe design pressure pulsation is paramount; because pressure pulsation affects the hydraulic system lifetime.软管和管道的设计压力脉动是最重要的,因为压力脉动影响液压系统的寿命。 Noise is not only generated by the pumps but, in most cases, the systems generate noise by amplifying the ripple.噪音是不仅由泵产生的,但在大多数情况下,该系统产生的噪

8、音通过放大的纹波。Consequent pressure drops are a noticeable energy consumption and a reduction of overall efficiency.由此而引起的压力下降是显着的能源消耗和减少的总体效率。Continuum pump is the right answer to avoid all problems due to system pulsation.连续泵是正确的答案,所有的问题,以避免由于系统脉动。 The special design of the internal rotors eliminates any

9、 cavitation and any pulsation, driving to no noise, long life of the pump and the systems and energy loss reduction.特殊设计的内转子消除任何气蚀和驾驶任何脉动,无噪音,寿命长,泵和系统,减少能量损失。CONTINUUM VOLUMETRIC EFFICIENCY 的 CONTINUUM容积效率The volumetric efficiency of Continuum pumps is depending on both pressure and speed.连续泵的容积效率,取

10、决于压力和速度。 Continuum pumps achieve high volumetric efficiencies.连续 泵实现高容积效率。EXAMPLE OF LOAD CYCLE FOR A CONTINUUM PUMP WITH VARIABLE SPEED DRIVE 泵变速驱动器的连续负载循环的示例Maximum time for pressure holding duty (Q=0 l/min) is depending on pressure, duty cycle and pump type.保压税(Q = 0升/分钟)的最大时间取决于压力,占空比和泵的类型。MINIM

11、UM SPEEDS AS A FUNCTION OF PRESSURE 最低速度,压力的函数APPLICATIONS:应用范围:MARINE 海洋 Marine power hydraulics 船舶动力液压 Rudder actuators (tandem systems)方向舵作动器(串联式系统) Propeller pitch control 螺旋桨桨距控制 Propeller drive (power transmissions from engine)螺旋桨驱动器(从发动机的动力传动装置) Minipowerpacks (Dock operation, door control) M

12、inipowerpacks(码头操作,车门控制) Diesel pump 柴油泵 Yacht building industry, lifting systems:游艇产业,提升系统: Fly bridge cranes 飞桥式起重机 Tenderlift Tenderlift Elevators 电梯 Walkways 人行道 Automatic swimming ladders 自动游泳梯子 Side boarding ladders 侧登机梯ELEVATOR 电梯 Elevators 电梯 Lifts 升降机 Scissor lift 剪式举升机 Hydraulic tyres lift

13、 液压轮胎解除 Parking systems 停车系统INDUSTRIAL 工业 Power hydraulics 电力液压 Injection moulding machines: servo drive systems, power 注塑机伺服驱动系统,动力 Filtration-cooling 过滤冷却 Energy, Steel, Paper industry 能源,钢铁,造纸行业; Dosing/metering 加药/计量 Presses, leather cutting syst 冲压机,皮革切割 SYSTMOBILE MOBILE Power Units 动力单元 Forkl

14、ift 叉车 Mobile compactors 手机压实机 Steering units 转向器 Parking systems 停车系统 Truck, Tractors 卡车,拖拉机TECHNICAL CHARACTERISTICS 技术特性 Reduced energy requirement, especially in partial-load and no-load running conditions.降低能量需求,特别是在部分负载和无负载的运行条件。 The most silent pump on the market, also at a very high speed of

15、 operations (up to 6.500 RPM according to specific application data).最沉默的泵,在市场上,在非常高的速度的操作(高达6.500 RPM 的根据特定的应用程序数据) 。 Unidirectional pump to bi-directional pump/motor 单向泵双向泵/马达 Intermittent operation at high pressure and low speed with no net flow is possible没有净流在高压和低速间歇动作是可能的 Continuously variable

16、 flow rate (0% to 100%)连续可变流率(0 至100 ) Driven by servo-motors and/or a variety of asynchronous motors 由伺服马达及/或异步电机的各种驱动 Pressure up to 250 bar 压力至250 bar Can operate for some short time as reversible pump 可逆式水泵可以运行一些很短的时间 Fast reverse rpm is allowed: CCW max 400 rpm 允许快速反向转速:CCW 最大400转 Response time

17、 100ms due to very small internal mechanical inertia 由于非常小的内部机械惯性的响应时间100msMODELS 模型 28 - 33 -38 - 47 - 55 -72 28 - 33 -38 - 47 - 55 -72FLANGES 法兰 Group 1 Group 2 (European, German, BKT, SAE-A) Group 3 (European, SAE-B) 第1组- 第2组(欧洲,德国,BKT,SAE-A) -第3组(欧洲,SAE-B)CONNECTIONS 连接BSPP (GAS) SAE 3000/6000 P

18、SI FL 4 HOLES M6 SU 40 DN20 (mentioned connections depend on model) BSPP(GAS ) - SAE 3000/6000 PSI - FL 4孔 M6 SU40DN20(提到的连接取决于模型)INSTALLATION POSITION 安装位置External, under oil 外部,下油DRIVE LOADING 变频器负载No axial or radial loading 无轴向或径向负载SHAFT ROTATION 轴旋转Clockwise (please contact Settima for counter c

19、lockwise) 顺时针方向(请联系 SETTIMA 逆时针)SHAFT SPEED 轴转速From 700 to 1.800 rpm (for request up to 3.600 rpm please contact Settima) (GR72 to 2.200 rpm) (down to 150 rpm is possible with LWS) 从700 到1.800 RPM(要求,请联系 SETTIMA 可达3.600 rpm) (GR72,以2.200 RPM) (下降到150 rpm 是可能的 LWS)FLOWS 流量 From 4 up to 200 cm 3 from

20、6L/min up to 300L/min (at 1.500 rpm) 从4至200厘米 3 -从6L/MIN 可达300L/min(1.500 RPM)OPERATING PRESSURE 操作压力Max. 最大。Continuous: 275 bar 连续:275条Depending on models Max. 根据模型最大。Cycle ON/OFF: 280 bar ON / OFF 周期:280巴Depending on models Max. 根据模型最大。Peak: 300 bar 峰值功率:300巴Depending on models 视不同机型而定INLET PRESSU

21、RE 进气压力0.8 3 bar (depends on models) 0.8 - 3巴(取决于车型)FLUIDS 流体 Mineral oil 矿物油Synthetic oi 合成爱VISCOSITY 粘度Please contact SETTIMA for more information 请联系SETTIMA 的更多信息,Possible: from 5 up to 800 cSt 可能:从5 到800厘斯Recommended: from 32 up to 150 cSt 推荐:从32至150厘斯Starting condition: up to 3.000 cSt 启动条件:至3.

22、000厘斯ENVIRONMENT TEMPERATURE 环境温度From -15C up to +60C 从-15 C 到+60 CHYDRAULIC TEMPERATURE 液压油温度From -15C up to +80C 从-15 C 到+80 CCONTAMINATION LEVEL 污染程度Up to 8 NAS (18/17/14 ISO4406) (for heavy duty operations over 150 bar, over 4 working hours/day, 100 cycle/day oil ISO 46) 多达8个 NAS(18/17/14 ISO440

23、6)(超过150巴的重型作业,工作4小时/ 天,100次循环/天油 ISO 46)FILTRATION 过滤 From 25 to 10 m (for heavy duty operations over 150 bar, over 4 working hours/day, 100 cycle/day oil ISO 46) 从25 10微米(超过 150巴的重型作业,超过4个小时/天,100次循环/天油 ISO 46)SEALS SEALS NBR, FKM (others on request) NBR,FKM(其他要求)ACOUSTIC EMISSIONS 声发射From 52 up to 63 db(A) at 2.950 rpm 从52到63分贝(A)2.950转FLANGES MATERIAL 法兰材料Cast iron 铸铁PUMP BODY 泵体 Extruded aluminium alloy 挤压铝合金SCREW SCREW Case hardened grinted steel 表面硬化 grinted 钢的

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