1、1,MOTION CONTROL,MPM UP2000 Hi-E SERIES PRINTERS,2,At the end of this presentation,you will understand the theory behind motion control on the MPM UP2000 Hi-E stencil printer,Lets get started !,3,UP2000 Hi-E Functional Block diagram (Motion),TV1 110VAC,PC/ Software,GS1 24VDC,PCDIO Card,Motion Contro
2、lCard,Motion MotherBoard,MUX Card,TV2,32VAC,52VAC,Bridge Rectifier70VDC,Step Driver,M,Limit Sensor,Digital I/O Board # 1,Software tells the MCC What to do !,4,UP2000 Hi-E Functional Block diagram (Motion),M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCD
3、IO Card,Motion ControlCard,Motion MotherBoard,MOTION CONTROL CARD: ALL MOTION SIGNALS START AND END HERE !,32VAC,TV2,52VAC,PC/ Software,MUX Card,5,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,The MCC Rece
4、ives the signal and does its thing,OK, I will,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,MUX Card,6,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,It sends a signal through t
5、he MMB to the MUX to Open a channel or ( door ),Whats behind Door # 40 ?,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,MUX Card,7,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,
6、MOTION MOTHER BOARD: PASSIVE BOARD THAT HOLDS THE MUX BOARDS,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,MUX Card,8,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,MOTION MOTHE
7、R BOARD: PASSIVE BOARD THAT HOLDS THE MUX BOARDS,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,MUX Card,9,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,THERE ARE 4 MUX CARDS ON
8、 THE MOTION MOTHER BOARD,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,MUX Card,10,MCC,MUX Card # 1,MUX Card # 2,MUX Card # 3,MUX Card # 4,11,MUX Card # 2,MUX Card # 3,MUX Card # 4,MUX Card # 1,MCC,Channel 0 = X Axis,Channel 1 = VX Axis,Channel 2 = SQ Down,Channel 3 = Tr
9、ack Width,Channel 4 = Spare,Channel 0 = Y Axis,Channel 1 = VY Axis,Channel 2 = Spare,Channel 3 = Paste Dispenser,Channel 4 = Spare,Channel 0 = Theta Axis,Channel 1 = DSL,Channel 2 = SQ Stroke,Channel 3 = Spare,Channel 4 = Spare,Channel 0 = Z Axis,Channel 1 = Transport,Channel 2 = Tactile,Channel 3 =
10、 Spare,Channel 4 = Spare,12,Each MUX card has its own group of DRIVERS,MUX Card,Channel 0,Driver CardE #,Channel 1,Driver CardE #,Channel 2,Driver CardE #,Channel 3,Driver CardE #,Channel 4,Driver CardE #,13,UP2000 Hi-E Motion Schematic diagram,How SIGNAL travels from MUX to Motor ?,Upper Drawer,Mot
11、or,FROM MUX TOMOTOR ?,Lower Drawer,14,Upper Drawer,Lower Drawer,Signal travels through cable between P/J 44/45 to individual driver,P/J44,P/J45,E1,E2,E3,E4,E5,E6,E7,E8,E9,E10,E11,E12,E13,E14,E15,E16,Stepper Drivers,E1 : X-Axis,E2 : Y-Axis,E3 : Theta,E4 : Transport,E5 : Z-Axis,E8 : SQ_DSL,E11: Track
12、Width,E13: Tactile*,UP2000 Hi-E Motion Schematic diagram,*Note: Stepper driver E13 ( P4720 ) is different from other drivers ( P3251 ),15,Upper Drawer,Lower Drawer,Signal travels through cable between P/J 112/113 to individual driver,P/J112,P/J113,E1,E2,E3,E4,E5,E6,E7,E8,E9,E10,E11,E12,E13,E14,E15,E
13、16,Stepper Drivers,E6 : SQ_Stroke,E7 : SQ_Down,E9 : VX,E10: VY,E12: Paste Dispenser,E14: Spare,E15: Spare,E16: Spare,UP2000 Hi-E Motion Schematic diagram,16,Upper Drawer,Lower Drawer,P/J112,P/J44,P/J113,P/J45,E1,E2,E3,E4,E5,E6,E7,E8,E9,E10,E11,E12,E13,E14,E15,E16,Stepper Drivers,UP2000 Hi-E Motion S
14、chematic diagram,17,Upper Drawer,Lower Drawer,P/J112,P/J44,P/J113,P/J45,P/J 49,J86,87,88,89,Junction Box 1,P86,P87,P88,P89,In-Line Connector,P/J 133,P/J 134,P/J 135,P/J 137,Y Axis,X Axis,Transport,Track Width,UP2000 Hi-E Motion Schematic diagram,18,Upper Drawer,Lower Drawer,Junction Box 1,P/J112,P/J
15、44,P/J113,P/J45,P/J 49,J86,87,88,89,P86,P87,P88,P89,In-Line Connector,P/J 133,P/J 134,P/J 135,P/J 137,Y Axis,X Axis,Transport,Track Width,P/J 47,J71,72,73,74,183,Junction Box 3,P71,P72,P73,P74,P183,P/J 138,P/J 128,P/J 129,P/J 130,P/J 197,Paste Dispenser,SQ Down,SQ Stroke,DSL,Tactile,UP2000 Hi-E Moti
16、on Schematic diagram,19,Upper Drawer,Lower Drawer,Junction Box 1,Junction Box 3,P/J112,P/J44,P/J113,P/J45,P/J 49,P/J 47,J71,72,73,74,183,J86,87,88,89,P86,P87,P88,P89,P71,P72,P73,P74,In-Line Connector,P/J 133,P/J 134,P/J 135,P/J 137,P/J 138,P/J 128,P/J 129,P/J 130,Y Axis,X Axis,Transport,Track Width,
17、Paste Dispenser,SQ Down,SQ Stroke,DSL,P183,P/J 197,Tactile,P/J 48,J80,Junction Box 2,P80,P/J 131,Z Axis,UP2000 Hi-E Motion Schematic diagram,20,Upper Drawer,Lower Drawer,Junction Box 1,Junction Box 3,Junction Box 2,P/J112,P/J44,P/J113,P/J45,P/J 49,P/J 47,P/J 48,P/J 46,J71,72,73,74,183,J80,J86,87,88,
18、89,P80,P86,P87,P88,P89,P71,P72,P73,P74,In-Line Connector,P/J 133,P/J 134,P/J 135,P/J 137,P/J 138,P/J 128,P/J 129,P/J 130,P/J 131,Y Axis,X Axis,Transport,Track Width,Paste Dispenser,SQ Down,SQ Stroke,DSL,Z Axis,P183,P/J 197,Tactile,J57,56,85,Junction Box 5,P57,P56,P85,P/J 22,P/J 21,P/J 127,VY Axis,VX
19、 Axis,Theta Axis,UP2000 Hi-E Motion Schematic diagram,21,Upper Drawer,Lower Drawer,Junction Box 1,Junction Box 3,Junction Box 2,Junction Box 5,P/J112,P/J44,P/J113,P/J45,P/J 49,P/J 47,P/J 48,P/J 46,J71,72,73,74,183,J80,J86,87,88,89,J57,56,85,P80,P86,P87,P88,P89,P71,P72,P73,P74,P57,P56,P85,In-Line Con
20、nector,P/J 133,P/J 134,P/J 135,P/J 137,P/J 138,P/J 128,P/J 129,P/J 130,P/J 131,P/J 22,P/J 21,P/J 127,Y Axis,X Axis,Transport,Track Width,Paste Dispenser,SQ Down,SQ Stroke,DSL,Z Axis,VY Axis,VX Axis,Theta Axis,P183,P/J 197,Tactile,UP2000 Hi-E Motion Schematic diagram,22,UP2000 Hi-E Motor Reference Gu
21、ide,New,Old,Axis,Remark,Assembly,P0991,“X” Axis, M1,990460/A,1003309-1,“Y” Axis, M2,990460/A,1003310-2,“Q” Axis, M3,990460/A,1003310-3,“Vision X” Axis, M9,990460/A,1003310-1,P1578,SQ Up/Dn, M7,PrHd,990461/A,1003312-2,Track Width, M11,990461/A,1003312-1,P3147,Paste Dispenser., M12,1003311-1,P3354,SQ
22、Up/Dn, M7,Std Hd. 3.125A,1003308-1,P3329,SQ Down Stop Limit, M8,1003307,P0809,Board Transport, M4,1003306-1,P5483,P0924,SQ Stroke, M6,1003318,P5482,P0831,“Z” Axis, M5,1003320-1,“Vision Y” Axis, M10,1003319,“Vision X” Axis, M9,Retro 370,*1005804,*Note: Used together with coupling P6497, change driver
23、 Amp. From 2.5A to 3.125A,Tactile, M42 (Driver P4720),Standard Head,1002440,Tactile, M42 (Driver P4720),Bal. Control Hd,1001935/C,23,POSSIBLE AXES OF MOTION,20,4,AT ONE TIME,24,The signals for motion originate in the Motion Control Card.,MCC,STEP,DIRECTION,COMMON,25,The signals for motion originate
24、in the Motion Control Card.,MCC,STEP,The STEP signal triggers a green LED on the MCC in the computer. It can not be measured with a standard voltmeter,26,The signals for motion originate in the Motion Control Card.,MCC,The DIRECTION signal does NOT trigger an LED. You can *measure the signal with a
25、standard voltmeter.,DIRECTION,+ 5VDC0VDC,* Note: Hold the positive meter lead to the DIR wire (Pin 7) and common to the COM wire (Pin 1) at driver J1 connector, roll the trackball.,27,The signals for motion originate in the Motion Control Card.,MCC,DIRECTION,+ 5VDC0VDC,The signal is switched from +5
26、VDC to 0VDC by changing the direction of the TRACKBALL.,28,The signals for motion originate in the Motion Control Card.,MCC,DIRECTION,+ 5VDC0VDC,This signal determines which direction the AXIS will move. POSITIVE for +5VDCNEGATIVE FOR 0VDC,29,The signals for motion originate in the Motion Control Ca
27、rd.,MCC,Each Card has 4 Channels for Signal OUTPUTS,Controls motors 10-14 20-24 30-34 40-44,4,30,The signals for motion originate in the Motion Control Card.,MCC,Controls motors 10-14 20-24 30-34 40-44,AND 4 Channels for Signal INPUTS !,4,31,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Senso
28、r,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,MUX Card,In this case it is Driver E5 or Mux 4 channel 0,MUX # 4 Channel # 0,Can I help you ?,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,32,M,Bridge Rectifier70VDC,Step Driver,TV1 110VA
29、C,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,At the same time, a 5VDC signal is sent on another Cable to the MUX for the driver signal.,OOHH, OK, Positive DIR. Heres 5VDC,This Tickles !,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,P
30、C/ Software,MUX Card,33,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,MUX Card,And a STEP signal is also sent to the MUX for the driver signal.,Step, Step, Step Step, etc.,Oh Boy ! Step signal.,UP2000 Hi-E
31、 Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,34,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,MUX Card,The Mux sends the STEP and DIRECTION Signals to the DRIVER.,Step, Step, Step Step,
32、etc.,Here Mr. DriveNow, DRIVE !,UP2000 Hi-E Functional Block diagram (Motion),32VAC,TV2,52VAC,PC/ Software,35,Our drivers operate on 65-70 VDC For VY, SQ. STROKE & Z AXIS,The Model 6410 Drivers will not operate if the voltage exceeds 78VDC,UP2000 Hi-E Functional Block diagram (Motion),36,M,Step Driv
33、er,Stepper Power,Primary Voltage 208/220/240 VAC,TV1 110VAC,TV2,32VAC,52VAC,Bridge Rectifier70VDC,How Does This Happen ?,37,TV1 Transformer is a MULTI-TAP TransformerBy changing the location of the incoming power on TV1, you can raise or lower the SECONDARY Power.,TV1 110VAC,TV2,?,?,? VAC,52 & 32 VA
34、C,UP2000 Hi-E Functional Block diagram (Motion),38,Primary Voltage IN at TV1,AC,DC,AC 208-240,240 VAC,39,Simplified diagram of a multi-tap Transformer,TV 1,Match Taps with Primary Voltage In,0 104 110 120,0 208 220 240,Output 110 V,40,Secondary Voltage at TV1,110 VAC,AC,DC,41,There are two secondary
35、 step-down transformers in the lower drawer,TV2,110VAC,TV1,32VAC,52VAC,TV3,32VAC,Secondary Transformer,UP2000 Hi-E Functional Block diagram (Motion),42,TV2,110V,52VAC,32 VAC,WAKE UP !,This is a Transformer that takes the Primary Voltage( 110V) and drops it to a Secondary Voltages. In this case it is
36、 dropped to:,52 & 32 VAC,UP2000 Hi-E Functional Block diagram (Motion),43,Simplified diagram of a multi-tap Transformer,115 120,TV 2,Match Taps with Primary Voltage In,44,Secondary Voltage at TV2,52 VAC,AC,DC,45,TV2 52VAC,UP2000 Hi-E Functional Block diagram (Motion),46,TV2 52VAC,FROM AC TO DC VOLTS
37、 ?,52VAC is converted to 70VDC,UP2000 Hi-E Functional Block diagram (Motion),47,Its MAGIC !,48,Three Bridge rectifiers Located in Lower Drawer,A Bridge Rectifier is a device comprised of 4 diodes that Changes AC volts to DC volts,Our drivers operate on 65-70 VDC,UP2000 Hi-E Functional Block diagram
38、(Motion),49,Rectifier,Each Bridge Rectifier has its own Fuses in the Lower Drawer,UP2000 Hi-E Functional Block diagram (Motion),50,TV2,Bridge Rectifier70VDC,TV1 110VAC,Capacitor,Capacitors: Our Machines use Capacitors in order to filterthe DC Voltage to the StepDrivers.,UP2000 Hi-E Functional Block
39、diagram (Motion),32VAC,52VAC,51,There are a total of 3 Capacitors In the Lower Drawer,TV2,Bridge Rectifier70VDC,TV1 110VAC,Capacitor,UP2000 Hi-E Functional Block diagram (Motion),32VAC,52VAC,52,UP2000 Hi-E Functional Block diagram (Motion),C1,Z VY SQ. STROKE,C2,VX DSL THETA SQ. DOWN PASTE DISP.,C3,X
40、 Y TACTILE TRANSPORT TRACK WIDTH,53,Rectifier,VC1,VC2,VC3,Capacitor,UP2000 Hi-E Functional Block diagram (Motion),C1,C2,C3,The Bridge Rectifiers each feed a Cap Individually.,54,Capacitor,Rectifier,VC3,VC1,VC2,C3,C1,C2,Fuses,The Caps in turn, feed the fuse blocks,UP2000 Hi-E Functional Block diagram
41、 (Motion),55,The Caps in turn, feed the fuse blocks,WITH,70VDC from C1 40VDC from C2 40VDC from C3,UP2000 Hi-E Functional Block diagram (Motion),56,Fuses,The Fuses in turn, feed the Drivers,Step Driver,Step Driver,Step Driver,Step Driver,Step Driver,UP2000 Hi-E Functional Block diagram (Motion),57,F
42、uses,Step Driver,Step Driver,Step Driver,Step Driver,Step Driver,Each Driver has its own fuse,I have my OWN Fuse !,UP2000 Hi-E Functional Block diagram (Motion),58,E1,E2,E3,E4,E5,E6,E7,E8,E9,E10,E11,E12,E13,C1,C2,C3,VC3,VC1,VC2,XT4,XT5,TV2,TV3,Simplified diagram of Lower Drawer,KP11,UP2000 Hi-E Func
43、tional Block diagram (Motion),F U 2 2,52V,F U 2 3,F U 2 4,32V,F U 2 5,F U 2 6,KT1,KP12,F U 1 9,32V,F U 2 0,F U 2 1,F U 2 7,I protect the cooling fans,F U 2 8,F U 2 9,F U 3 0,F U 3 1,F U 3 2,F U 3 3,F U 3 4,F U 3 5,F U 3 6,F U 3 7,F U 3 8,F U 3 9,F U 4 0,59,M,Bridge Rectifier70VDC,Step Driver,TV1 110
44、VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,MUX Card,Step, Step, Step Step, etc.,Nobody knows,My Sorrow .,The Driver Interprets the signals and converts thesignals to motor winding current.,OK Motor,.GO !,UP2000 Hi-E Functional Block diagram (Mot
45、ion),32VAC,TV2,52VAC,PC/ Software,60,There are TWO motor coils in a stepper motor,DRIVER,A,B,MOTOR,INPUT SIDE,CURRENT FLOW,RESISTANCE = Value of AA equal to BB,61,M,Bridge Rectifier70VDC,Step Driver,TV1 110VAC,Limit Sensor,Digital I/O Board # 1,GS1 24VDC,PCDIO Card,Motion ControlCard,Motion MotherBoard,MUX Card,Step, Step, Step Step, etc.,
