1、1,ESD TASKS,ESD tasks include:Verification of ESD equipment in production lines once a year Process Quality EngineerRepair and spare parts for ESD equipment in productions once a month MaintenanceStatus check of ESD equipment in productions once a month Process Quality EngineerESD grounding of facil
2、ity Sam HurdESD testers Quality TechnicianMaintenance and verification of personal ESD coat/shoes/belt Responsible need to be confirmPersonal Daily ESD check of operators/staff/visitors Production Line Leader/SupervisorESD audit once a month ESD audit team,2,ESD Control Plan Content,1.Team Setup and
3、 Team Members2.Current Procedure Review and Update3.Review and Finish all ESD Verification List4. Check and Finish all ESD verification based on updated list5. Training6.Implement and Audit periodically,3,Team Setup and Team Members,Purpose: Cross-functional ESD need to be setup for procedures imple
4、ment and ESD verification;Recommend Team members: Team Leader: William Wang Quality Dep.: Tina Wang; Bernard Yang; Tom Sun; William Wang; Process Dep.: Sun Bin; Cheng Fang; Mao Feng; Micheal Tang; Production: Production Supervisor; Material: Rachel Kang Maintenance: Cai KejianTarget date: 2007-11-27
5、,4,Current Procedure Review and Update,ESD related procedures and documentation include:PTE314 Determine and Perform ESD checksSP0010 HandlingSP0013 Equip GroundSP0014 Personnel GroundSP0015 ESD WorkstationSP0016 ESD IdentificationSP0017 Product TransportationSP0018 ESD VerificationSP0019 ESD Compli
6、ance MonitorF0031 ESD Audit Checklist Form Target Date: 2007-11-9 Status: done,5,Review, Finish all ESD Verification List,ESD verification list include:Air bag ECU line Responsible person: Bernard YangRAS line Responsible person: Tom SunABS ECU line Responsible person: Tina WangABS EHCU line Respons
7、ible person: William Wang Target Date: 2007-11-16 Status: done,6,Check and Finish all ESD verification based on updated list,ESD verification include:Air bag ECU line Responsible person: Bernard YangRAS line Responsible person: Tom SunABS ECU line Responsible person: Tina WangABS EHCU line Responsib
8、le person: William Wang Target Date: 2007-11-30,7,Training Content: Personnel -Using ESD protective equipment smock/wrist straps/ heel straps/shoes/gloves/ ESD Workstation -ESD dissipative flooring -Workbenches and equipment are grounded -ESD safe tools, notebooks, and paper covers are to be used at
9、 the workstations -Air ionizer is to be used Environment -We control temperature and humidity to reduce static electricity within the facility. Temperature: 23+-3 Humidity: 40-60% Products handling and transportation -Use ESD bags, totes or tubs when taking parts or product away from the manufacturi
10、ng line. -Using carts to move product make sure that the grounding chains are present and making contact with the floor Entrance ESD safe test -Make sure you are ESD safe by testing wrist straps and shoe grounders at least twice per shift start of work and after lunch.,Training,8,Training,Training S
11、chedule:Line leader/Supervisor/Staff trainer: William Wang Dec 15, 2007Operator trainer: Supervisor Dec 20, 2007Manager trainer: William Wang Dec 15, 2007 Target Date: 2007-12-20,9,Next ESD Audit,Audit team Dec 21, 2007Target Date: 2007-12-21,10,Mobile ESD Protective CartESD推车,Dissipative Chair and
12、CushionESD座椅,Personal Grounding个人接地设备ESD Cuff / ESD手环Wrist Strap Cord/ ESD手腕带ESD Protective Clothing/Smocks防静电服ESD Shoes/ ESD 鞋Heel Straps / 脚跟带,ESD Protective Floor/防静电地板,Ionizer/ 离子风机,Antistatic or Dissipative Packaging防静电包装袋,ESD Label/防静电标签,ESD Part Bin/ESD元器件盒,ESD Tray/ ESD托盘,ESD桌面,ESD Control in TACS,11,Implement and Audit periodically,Right,Right,Wrong,Wrong,12,Implement and Audit periodically,Right,Wrong,Right,Wrong,13,Implement and Audit periodically,Wrong,Wrong,Wrong,14,Implement and Audit periodically,Wrong,
