1、REF. 2 - MOD. 100/11C. S. M. SPA Review 3 dated 01/01/00Page 1 of 5THIS DOCUMENT REMAINS PROPERTY OF C.S.M. AND ALL RIGHTS ARE RESERVEDTUBE FORMING AND WELDING MACHINE, COMPLETE WITH CUTTING TO REQUIRED LENGTH STRAIGHTENING AND SIZING OF ENDS OF TUBEWe propose as a result of our long experience in t
2、he production of tube and construction of machines with the latest manufacturing technology , a generation of machines for stainless steel tube with innovative features and potential. The possibility of obtaining, just by setting the required lengths and quantities, straightened tubes with sized end
3、s, that is, ready to be used completes the advantages of these production lines.A special logical controller co-ordinates the running of the line with the possibility of setting working programs, in quantities and lengths, and to display in real time the cut lengths, the production speed, the quanti
4、ty produced, rejects and other information. A diagnostic program which clearly displays eventual operation anomalies is also available.TECHNICAL CHARACTERISTICS. Diameter of the tube to be produced : mm 6-14 Tube outside diameter tolerance : mm 0.04 Strip thickness : mm 0.3-0.75 Forming speed : mt/m
5、in. 0-20 Tube length with sized ends : mm to be defined Tolerance of the cut tube - Length up to 3000 mm : mm 1- Length up to 6000 mm : mm 1.5 Max. weight of coils : Kg 200+200 Max. outside diameter of coils : mm 1200 Internal diameter of coils : mm 300-750 Cutting rate : cuts/min. 22 Power supply :
6、 V to be defined Pneumatic supply : Bar 6 Electric power installed : KW 60 Tube welding speed321/304 309/316 INCOLOY 8007.5 x 0.4 17 19 17 18 16 - 17 : m/min. 9.5-10 x 0.5 13 15 13 14 12 - 13 : m/min. 9.5-10 x 0.6 10 12 10 11 9 - 10 : m/min. THE MACHINE IS SUPPLIED WITH: Set of tool steel rolls for
7、one tube diameter De-reeler capable of holding 2 strip coils Device to prepare the strip ends to be welded Manual TIG welder to join strips Forming unit complete with 5 motorised units and 3 non-motorised units 500 A continuous TIG welding unit Closed and water cooled welding chamber REF. 2 - MOD. 1
8、00/11C. S. M. SPA Review 3 dated 01/01/00Page 2 of 5THIS DOCUMENT REMAINS PROPERTY OF C.S.M. AND ALL RIGHTS ARE RESERVED CYCLOMATIC device with coil to control the welding arc Closed circuit cooling system for CYCLOMATIC coil System to size the external diameter of welded tube. It is formed by 2 mot
9、orised and 2 non-motorised units 2-plane straightener before cutting with non-motorised rolls Device to cut the welded tube while it is moving (flying cutter) by means of a die and an hydraulic pump. This device is driven by a d.c. motor in order to minimise any vibrations induced on the tube during
10、 the cutting process, and which would be transmitted to the weld box. When the cutting cycle is activated, the device is set in motion in the direction of the tube being produced. When both speeds are equal, cutting takes place Transfer unit to collect and transfer the cut lengths (to straightener)
11、Straightener feeder Parabolic roll straightener with tool steel rolls Device to remove the tube out of the straightener Device to collect the tube and to unload it into the unit to size/calibrate the ends (of the tube) Automatic unit to size/calibrate the two ends of the cut tube. It has a transfer
12、and 2 hydraulic units which size/calibrate the inside diameter of the two ends of the tube. No setting is required when changing the tube length Electric cabinet complete with logical controller, programming and diagnostic software 2 lost cooling water flow regulators, complete with flowmeters and s
13、afety systems in case of lack of water 2 gas flow regulators and relative flowmetersAVAILABLE VERSIONS:Mod. 100/11.330000 - Tube length with sized ends 600 - 3300 mmMod. 100/11.430000 - Tube length with sized ends 600 - 4300 mmMod. 100/11.600000 - Tube length with sized ends 600 - 6000 mmOptional ex
14、tras:Mod. 100/00.900000 - Tank for degreasing the strip in solvent vapourMod. 104/00.000000 - “Eddy Current“ weld testing unit, with one coil to test, on line, the weld integrityMod. 100/00.640000 - Argon-Hydrogen gas mixerMod. 100/00.TV0000- Complete set of videocamera and monitor to display the we
15、lding arcMod. 100/10.000002 - Set of parts normally subject to wearMod. 100/10.501002.- Set of additional spare partsMod. 100/20.000065 - Set of additional parts to produce an existing tube diameter, in a different wall thickness tool steel rollsMod. 100/20.000075 - Set of additional parts to produc
16、e an existing tube diameter, in a different wall thickness tungsten carbide rollsMod. 100/20.000060 - Set of additional parts to produce a second tube diameter - tool steel rolls Mod. 100/20.000070 - Set of additional parts to produce a second tube diameter - tungsten carbide rolls Mod. 100/00.MARCA
17、T Ink jet continuous marking deviceREF. 2 - MOD. 100/11C. S. M. SPA Review 3 dated 01/01/00Page 3 of 5THIS DOCUMENT REMAINS PROPERTY OF C.S.M. AND ALL RIGHTS ARE RESERVEDMod. 100/10TUBE FORMING AND WELDING MACHINE, COMPLETE WITH CUTTING TO REQUIRED LENGTH STRAIGHTENING AND SIZING OF ENDS OF TUBE Lik
18、e Mod. 100/11, with a different lay-out.GENERAL CHARACTERISTICS, as those for Mod. 100/11, except for: Cutting rate : cuts/min. 15AVAILABLE VERSIONS:Mod. 100/10.330000 - Tube length with sized ends 600 - 3300 mmMod. 100/10.430000 - Tube length with sized ends 600 - 4300 mmMod. 100/10.600000 - Tube l
19、ength with sized ends 600 - 6000 mmREF. 2 - MOD. 100/11C. S. M. SPA Review 3 dated 01/01/00Page 4 of 5THIS DOCUMENT REMAINS PROPERTY OF C.S.M. AND ALL RIGHTS ARE RESERVEDMax tube length: 3300 mm A = 22.0 mtMax tube length: 4300 mm A = 24.0 mtMax tube length: 6000 mm A = 27.0 mtMax tube length: 3300
20、mm A = 14.3 mtMax tube length: 4300 mm A = 15.3 mtMax tube length: 6000 mm A = 17.0 mt1) DE-REELER HOLDING TWO COILS 7) CUTTING STATION2) MANUAL TIG WELDER TO JOIN STRIPS 8) COLLECTION/UNLOADING OF CUT TUBE3) MAIN ELECTRICAL CABINET 9) INSERTION OF TUBE INTO STRAIGHTENER4) CONTINUOUS TIG WELDER 10)
21、STRAIGHTENER5) TUBE FORMING MACHINE 11) COLLECTION/UNLOADING AFTER STRAIGHTENING6) HYDRAULIC UNIT 12) CALIBRATION OF THE TUBE ENDSREF. 2 - MOD. 100/11C. S. M. SPA Review 3 dated 01/01/00Page 5 of 5THIS DOCUMENT REMAINS PROPERTY OF C.S.M. AND ALL RIGHTS ARE RESERVEDSummary diagram of welding speedsfor all CSM tube forming and welding lines
