1、LOperating InstructionsBA 11.5032483 391 ENG-motionDISCO variable speeddrive2 l_ afpl MOLMQProduct keyDISCO variable speed drives with supplementary gearboxK12.0546No. ofstagesGearboxsizeDISCO variable-speed driveOutput designShaft OutputSolid shaftHollow shaftHollow shaft withshrink-on discflange (
2、trough-holes)without flangeflange withthreaded holeshousing with bolt-hole pitch circlewith centering and footwithout centering, with footwith centering (without foot)Drive sizeVHSRKLABCMotor framesizeMotordesignDISCO sizeDGearbox typehelical gearboxbevel gearboxhelical-worm gearboxGSTGKSGSSDISCO va
3、riable speed drive without supplementary gearboxFree output shaftDISCO sizeProduct familyProduct groupwith motorwith free input shaftwithout motorno details = standard1 1. 07 0 0.101BA 12.0023Verfasser: Lenze Drive Systems GmbH1. Auflage: 02/043l _ afpl MOLMQNameplateDISCO variable speed drives with
4、 supplementary gearboxField Contents Example1 Assembly plant/landEXTERTAL/Germany2 Type Drive size Layout of system components Mounting positionTE GeGST05 2D VBR 071 12 02C 323A3 Torque M2in Nm- 071 - 12 02C76 152 N3234 Speed n2in 1/min (frequency in Hz)76 - 152 m24 5 1/min (50Hz)5 Transmission rati
5、o Lubrication type for supplementary gearboxManufacturing yearand week39,160 PGLP68024 - min 50H03176 Order number Type number00500038GT/40000027DISCO variable speed drives without supplementary gearboxField Contents Example1 Assembly plant/landEXTERTAL/Germany2 Type Drive size Layout of system comp
6、onents Mounting positionTE Ge11 710 02 00 323A 004 B3 Torque M2in Nm.710.02.00 323A2 0 4 0 N0044 Speed n2in 1/min (frequency in Hz)2, - , m930 155 1/min (50Hz)5Manufacturing yearand week930 - 155 min 50H03176 Order number Type number00500038GT/40000027What is new / what has changed in the Operating
7、Instructions?Material number Edition Important Contents00 411 716 1.0 09/99 TD09 1st edition Completely revised00 483 391 1.0 12/03 TD09 1st editionReplaces 411 716New represantation of the mounting position and position of the system modulesE 1998 - 2001 Lenze Drive Systems GmbHNo part of this docu
8、mentation may be reproduced or made accessible to third parties without written consent by Lenze Drive Systems GmbH.All information contained in this documentation was carefully prepared. Necessary corrections will be incorporated in future editions.4 l_ afpl MOLMQMounting position (A-F) and positio
9、n of system modules (1-6)DISCO variable speed drives with helical gearboxGST - 1D VCR (foot on variable speed drive)Terminal box: 2, 3, 4, 5 Spindle box: 2, 3, 4, 5 Handwheel/adjuster: 2, 3, 4, 5GST - DTerminal box: 2, 3, 4, 5 Spindle box: 2, 3, 4, 5 Handwheel/adjuster: 2, 3, 4, 51234561243651456236
10、431251354621532641234561452364251361335261456236431255l _ afpl MOLMQDISCO variable speed drives with helical-bevel gearbox and helical-worm gearboxGKS - DGSS - DSolid shaft: 2, 3, 8 (3+5) Flange: 2, 3, 8 (3+5) Terminal box: 2, 3, 4, 5Hollow shaft: 0 Without flange: 0 Spindle box: 2, 3, 4, 5Hollow sh
11、aft with shrink disc: 3, 5 Handwheel/adjuster: 2, 3, 4, 5123456124365145623643125153264135462DISCO variable speed drives without supplementary gearbox11.7 0 Terminal box: 2, 3, 4, 5 Handwheel/adjuster: 3, 5123456124365145623643125135462153264Contents6 LBA DISCO 02/041 Preface and general information
12、 8.1.1 About these Operating Instructions . 8.1.1.1 Terminology used 8.1.2 Items supplied 8.1.3 Legal conditions 92 Safety information 10.2.1 Persons responsible for the safety 10.2.2 General safety information 10.2.3 Safety and commissioning instructions for Lenze low - voltage machinery 112.4 Layo
13、ut of the safety instructions 133 Technical data 14.3.1 Product features 143.2 Transport weights 15.3.3 Operating conditions 16.3.3.1 Temperatures 163.3.2 Surrounding media 164 Installation 174.1 Storage 17.4.2 Installation 174.2.1 Electrical connection 174.2.2 Main motor connection 17.4.2.3 Electri
14、cal adjuster 18.5 Commissioning and operation 19.5.1 Before switching on 19.5.2 During operation 196 Maintenance 206.1 Maintenance intervals 216.2 Maintenance services 226.2.1 Replace lubricant 226.3 Repair 22.6.4 Spare parts 23.6.4.1 DISCO variable-speed drive, size 02 23.6.4.2 DISCO variable-speed
15、 drive, size 03 24.6.4.3 DISCO variable-speed drives, sizes 04-07 25.6.4.4 DISCO variable-speed drive, size 08/18 266.4.5 Speed adjustment mechanisms, sizes 02 - 07 276.4.6 Speed adjustment mechanism, size 08/18 28.Contents7L BA DISCO 02/047 Troubleshooting and fault elimination 29.Manufacturers Cer
16、tificationService addressesPreface and general informationAbout these Operating Instructions .Terminology used8 l_ afpl MOLMQ1 Preface and general information1.1 About these Operating Instructions .z These Operating Instructions provide information about safety-relevant working on and withDisco vari
17、able-speed drives. They contain safety information which must be observed.z All personnel working on and with the Disco variable-speed drive must have these OperatingInstructions available and observe the information and notes relevant for them.z The Operating Instructions must always be in a comple
18、te and perfectly readable state.1.1.1 Terminology usedDrive systemIn the following text, the term ”drive system” is used for drive systems with Disco variable-speeddrives and other Lenze drive components.1.2 Items suppliedz The drive systems are individually configured on the modular principle. The
19、list of all itemssupplied can be obtained from the accompanying documents.z After receipt of the delivery, check immediately whether the items delivered match theaccompanying documents. Lenze does not accept any liability for deficiencies claimed at alater date. Claim visible transport damage immedi
20、ately to the forwarder. visible deficiencies/incompleteness immediately to your Lenze representative.Preface and general informationLegal conditionsTerminology used9l _ afpl MOLMQ1.3 Legal conditionsLabelling Nameplate ManufacturerLenze motors are clearly identified by the information on the namepla
21、te. Lenze Drive Systems GmbHPostfach 101352D-31763 Hameln, GermanyApplication asdirectedLenze drive systems are only intended for use in machines and systems. are only to be used for the ordered and acknowledged purposes. are only to be operated under the conditions that are described in these Opera
22、ting Instructions. must not be used outside the given power limits.Any other use shall be deemed inappropriate!Liability The information, data, and notes in these Operating Instructions met the state of the art at the time of printing. Claims referring to drivesystems that have already been supplied
23、 cannot be derived from the information, illustrations and descriptions herein. Lenze does not accept any liability for damage and operating interference caused by: inappropriate use. unauthorized modifications to the drive system operating faults. disregarding the Operating Instructions.Warranty Wa
24、rranty conditions: see Sales and Delivery Conditions of Lenze Drive Systems GmbH. Warranty claims must be made to Lenze immediately after detecting the deficiency or fault. The warranty is void in all cases where liability claims cannot be made.Disposal Material recycle disposeMetal D -Plastic D -Pc
25、b assemblies - DLubricants - DSafety instructionsPersons responsible for the safety10 L_ afpl MOLMQ2 Safety information2.1 Persons responsible for the safetyOperatorsz An operator is any natural or legal person who uses the drive system or on whose behalf the drive sysemis used.z The operator or the
26、 safety personnel must ensure that all relevant regulations, instructions, notes and laws will be observed, that only qualified personnel works on and with the motors, that the Operating Instructions are always available, that unqualifed personnel is not allowed to work on and with the motors.Qualif
27、ied personnelQualified personnel are persons who, because of their training, experience and knowledge of all applicablestandards and regulations as well as of all operating circumstances, have been entitled by the personresponsible for the system to work on and with the system and to see and avoid a
28、ll possible dangers.(Definition for qualified personnel to IEC 364)2.2 General safety informationz These safety notes do not claim to be complete. If any questions or problems should arise, pleasecontact your Lenze agency.z The drive systems met the state of the technology at the time of delivery an
29、d are generally safe tooperate.z Drive systems can generate harzads for persons, the drives themselves, and other property of the user, if unqualified personnel works on and with the drive system, the drive system is used inappropriately.z The drive systems must be planned in such a way that, when p
30、roperly installed and operating withouterror in applications as directed, they fulfil their function and do not create any hazards for personnel.This also applies to the interaction of the drive system with the reset of the system or plant.z Take appropriate measures to ensure that no damage can occ
31、ur as the result of a failure of the drivesystem.z Operate the system only when it is in perfect working order.z Retrofitting, alteration and adaptation of the drive system are basically forbidden. In such cases, Lenzemust be consulted.z Take additional measure to limit the consequences of faulty op
32、eration, which might endanger persons orcause damage to property. electrical or non-electrical protection devices (inhibit or mechanical lock) system-wide measures.z Operate the drive system only when it is in perfect working order.z Do not make any modifications, changes or retrofitting to the driv
33、e system (see chapter 1.3 liability andwarranty).Safety instructionsSafety and commissioning instructions for Lenze low - voltage machinery11L _ afpl MOLMQ2.3 Safety and commissioning instructions for Lenze low - voltagemachinery1. GeneralLow-voltage machines have dangerous, live and rotating parts
34、as well as possibly hot surfaces. All operations involvingtransport, connection, commisioning and maintenance are to be carried out by skilled, responsible technical personnel(observe EN 50110-1/ VDE 0105-100; IEC 60364). Improper handling can cause severe injury or damage.If synchronous machines ar
35、e rotating, voltages will be induced on the open terminals.2. Application as directedThese low-voltage machines are intended for industrial and commercial installations. They comply with the harmonizedstandards of the series EN 60034 (VDE O53O). Their use in hazardous areas is prohibited, unless the
36、y are expressly intendedfor such use (follow additional instructions).The enclosures 15 kW)are acceptable when the clutch is activated.If deviations from normal operation occur, e.g. increased temperature, noise, vibration, find the cause and, if necessary,contact the manufacturer. If in doubt, swit
37、ch off the machine.If the drive is exposed to dirt, clean the air paths regularly.Do not switch-off the protection devices, not even for trial runs.Integrated temperature sensors do not provide full protection. If necessary, limit the maximum current. Apply the functionblock to switch off after a fe
38、w seconds of operation at I IN, especially if there is a danger of a blockage.Shaft seals and bearings have a limited service life.Regrease the bearings using the relubrication facility while the low-voltage machine is running. Observe the saponificationnumber. If thegreasedrainholeis sealed withapl
39、ug (IP54 driveend; IP23driveend and non-driveend), removetheplug beforecommissioning. Seal the bore holes with grease. With continuous lubrication (2Z-bearing) replace the bearing after about10,000 - 20,000 hours, at the latest after 3 - 4 years, or in accordance with the manufacturers data.Safety i
40、nstructionsLayout of the safety instructions13L _ afpl MOLMQ2.4 Layout of the safety instructionsAll safety instructions given in this documentation feature the same layout:Icon (characterises the type of danger) Signal word! (characterises the severity of danger)Note (describes the danger and gives
41、 information about how to prevent dangeroussituations)Icon Signal word Consequences if the safetyi i di d doSignal word Meaningo q yinstructions are isregardedDanger! Impending danger to persons Death or severe injuries.Hazardous electrical voltageWarning! Potential, very hazardous situation forpers
42、onsDeath or severe injuries.General dangerCaution! Potential, hazardous situation for persons Light or minor injuriesStop! Potential damage to material Damage of the drive system or itsenvironment Tip! Useful adviceIf you observe it, handling of the drive system ismade easier.Technical dataProduct f
43、eatures14 L_ afpl MOLMQ3 Technical dataz The most important technical data are provided on the nameplate (see Page 4 for layout andcontents).z Further technical data can be obtained from the product catalogs.3.1 Product featuresThe DISCO variable-speed drive is a planetary drive, where all the funct
44、ional parts run in an oil bath.The planets, located in the planet carrier, rotate around the driving inner sun. The speed and thetransmisson of force are transferred from the drive shaft to the inner sun. The flat, double-coneddiscs (the planets)are driven by the sun, simultaneously rolling along th
45、e outer rings, which are fixedin the housing. So the planets rotate not only about their own axes, but also around the sun. Theythus move the planet carrier with them, which has a fixed connection with the output shaft.Rotating one of the three outer rings on the housing alters the speed setting thr
46、ough the adjustmentspindle. This moves the planets to a different radius of rotation, depending on the size of the air gapbetween the outer rings. In this way, a continuous variation of output speed is achieved.Supplementary gearboxes, in the form of single or multi-stage helical spur, bevel or worm
47、gearboxes, can be used to adapt the range of output speed to the requirements of the application. Stop!The DISCo must only be changed to a faster output speed while it is running!Otherwise, the DISCO could be damaged!Changing to a slower speed is permitted while the DISCO is standing still.Technical
48、 dataTransport weights15L _ afpl MOLMQ3.2 Transport weightsDisco variable-speed drives with GST helical gearboxGearbox size Drive size071-1j 02 071-3j 03 080-3j 04 090-3j 05 100-32 06 112-22 07 132-12 18 132-22 08GST 04 18GST 05 25 32 43GST 06 36 40 51 67GST 07 56 64 75 83 120 130GST 09 99 110 127 1
49、50 161 223 230GST 11 168 185 221 232 272 279GST 14 296 333 343 406 413Disco variable-speed drives with GKS bevel gearboxGearbox size Drive size071-1j 02 071-3j 03 080-3j 04 090-3j 05 100-32 06 112-22 07 132-12 18 132-22 08GKS 04 28GKS 05 41 49 59GKS 06 64 69 79 96GKS 07 104 113 123 131 168 178GKS 09 191 202 218 242 252 315 322GKS 11 329 346 382 392 433 440GKS 14
