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Fisher 高压调节阀安装与调试说明书.pdf

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1、December 1998Product Flier PF51.2:HPD102432X412C0072C0105C0103C0104C0262C0080C0114C0101C0115C0115C0117C0114C0101C0032C0067C0111C0110C0116C0114C0111C0108C0086C0097C0108C0118C0101C0115W6848C0083 Globe- and angle-style valves for high-pressure steam, hydro-carbon, or general service, including cavitati

2、ng liquids or noisygases and vaporsC0083 Temperatures to 537C0095C and pressures to PN 250 (Class 2500)and sizes from DN 25 through DN 150 DIN and 1 through 20 inch-es ANSI; balanced or unbalanced trimC0083 Increased pressure capabilities available (ANSI IntermediateStandard or Intermediate Special

3、ratings). Many trim selectionsallow pressure drops up to the full valve rating.C0083 ENVIRO-SEALC0082and HIGH-SEALC0116 packing systems to help en-sure compliance with environmental emissions requirementsC0083 FIELDVUEC0082digital valve controllers offer digital control and re-mote diagnostics. The

4、proven line of Fisher positioners, control-lers, transmitters, and switches also is available2Product Flier PF51.2:HPThese high-pressure valves areextremely rugged, single-port, cage-guided globe and angle valves forapplications in power, refining,hydrocarbon, chemical, and otherindustries.Select fr

5、om several flowcharacteristics and trimtypes.linear, equal percentage,Micro-Flow, Micro-Flute, CavitrolIIItrim and Whisper TrimIII noise-attenuating trim.For Low-FlowRequirements.Micro-Flute andMicro-Flow valve plugs provideexcellent control for applicationsrequiring a maximum Cv as low as.354 for a

6、 1-inch valve.Cavitating Liquids.Two- andthree-stage Cavitrol III trims caneliminate cavitation noise anddamage in a valve that has beensized for the flow conditions. Thetrim is normally used wherepressure drop is up to 149 bar fortwo-stage and 207 bar for threestage trim.Liquid passes through cage

7、orificesin each stage, undergoing a portionof the total required pressure drop.This partial pressure drop in eachstage of a properly sized valvenormally prevents the liquidpressure from falling to or below itsvapor pressure, eliminating theformation of vapor bubbles.The High-Pressure Valve FamilyTyp

8、ical Globe ValveW5815-1/ILW5816-1/ILCavitrol III Three-Stage Trim (Typical FLCoefficient for Two- or Three-Stage Trim is.98)W5818-1/ILMicro-Flute Valve Plug for Control ofLow Flow RatesW6020Typical Angle ValveCavitrol III Trim for Control of LiquidCavitationW37473Product Flier PF51.2:HPW2629PTFE ENV

9、IRO-SEALPacking SystemGraphite HIGH-SEAL Packing SystemW5803-1*W5801-1*/ILNoisy Gases andVapors.Whisper Trim III cagescan substantially reduce noise ingas, vapor, or steam applications.Whisper Trim III cages usemultiple orifices of a specialshape, size and spacing. Theorifices break up turbulent flu

10、idstreams, reducing noise-producinginteractions. The trim is availablein several performance levels, andis used for various ratios ofpressure drop to inlet pressure(P/P1).Trims for Sour-GasService.Trims can be furnishedfor compliance to NACE (NationalAssociation of CorrosionEngineers). If needed, ch

11、emicaland physical test data, heattreatment documentation,hardness test data, and acertificate of compliance to thespecification can be provided.Protection Against ProcessFluid Emissions.OptionalENVIRO-SEAL and HIGH-SEALpacking systems provide asuperior stem seal to prevent lossof valuable or hazard

12、ous processfluids. These live-loaded systemsprovide longer packing life andreliability.IEC 534-4 and ANSI/FCI 70-2-1991 Class V Shutoff at HighTemperaturesWith balanced C-seal trim, available in some(larger) sizes permits Class Vshutoff with temperatures up to593C.The High-Pressure Valve FamilyWhisp

13、er TrimIII Cage-PerformanceLevel D1 or D3 for P/P1Ratios up to 0.99Whisper TrimIII Cage-PerformanceLevel A1 - C3W20414Product Flier PF51.2:HPActuators and AccessoriesW3387/ILType 657 or 667 ActuatorActuatorsType n 657 and n 667 spring-returndiaphragm actuators are thestandard actuators for these val

14、ves.Type n 585C and 585CR n Type470 piston actuators are availablefor very high thrust requirements.n Series 490 piston actuatorsfeature high thrust and long travelsfor very large valves. n Type 350and n Type 323 electrohydraulicactuators permit valve operation inlocations where supply pressure airi

15、s difficult to supply.AccessoriesFIELDVUEDigital ValveController.The controller isavailable mounted on the actuators.Positioners andTransducers.Pneumaticpositioners and electro-pneumaticpositioners and transducers can beprovided with these actuators.Position Transducers, SolenoidValves, and Limit Sw

16、itches.Alsoavailable.W6296Type 585C or 585CR Pneumatic PistonActuatorW6701FIELDVUEDigital Valve Controller5Product Flier PF51.2:HPOnly a few of the more commonly selected product materials, sizes,options, and accessories are covered in this flier.Contact your nearest sales office or sales representa

17、tive (refer to the backcover) for assistance in selecting and sizing these products. More detailedspecifications are available on request.Selecting Valve ComponentsValve Trim and Body Style 6End Connections and Valve Body Materials 6Valve Plug, Seat Ring, and Cage (Trim) Materials . 7Other Valve Par

18、ts 8Temperature and Pressure Drop Summary 8SpecificationsTypical Actuator-Valve Size Combinations 9Typical Actuator-Valve Dimensions and Weights . 9Selected Flow Coefficients 10Conversion of Sizing Coefficients. 10Selecting an Actuator and AccessoriesType 657 and 667 Pneumatic Diaphragm Actuators 11

19、FIELDVUEDigital Valve Controller 12Valve Positioners . 13Other Accessories 14Reference InformationOrdering Information 15Sales Offices and Sales Representatives 16Selecting High-Pressure Valves6Product Flier PF51.2:HPValve Trim and Body StyleH472T01End Connections and Valve Body MaterialsJ404T03VALV

20、E TYPES COVEREDIN THIS TABLE VALVE DESIGN SERIES: EH OR HP (DEPENDING ON SIZE AND RATING. DESIGN HP IS AVAILABLE TO DN150 AND 6-INCH SIZES ONLY.)TRIM TYPE: T, D, OR SEXAMPLE: DESIGN HPD IS AN HP DESIGN WITH D-TYPE TRIM; HPAD IS THE ANGLE VERSION OF THESAME VALVE.APPLICA-TIONTRIM TYPEFISHERCONTROLSTR

21、IMDESIGNA-TIONBODYSTYLESIZES RATINGS SHUTOFFCLASS (IEC534-4 ANDANSI/FCI 70-2-1991)NOTESDIN(DesignHP, HPAOnly)Inches DIN ANSIStringentshutoff withprocesstemperaturesto 204CBalanced,cage-guidedwith PTFEcage-plug sealand metalseatsTGlobeDN 25 -1501 - 6 PN 160 contact yournearest sales office or sales r

22、epresentative forinformationGaskets- - -Depending on valve type and size, gaskets are eithersilver-plated N04400 (Monel) or a combination ofgraphite with either stainless steel or InconelTemperature capabilities as low as -254Cand as high as 593C (427 C in oxidizingservice) are possible. Contact you

23、r sales officeor sales representativePiston ring for D-typetrim- - -Graphite in oxidizing service17F2717F39-254 to 427-254 to 537- - -Graphite in non-oxidizing service17F2717F39-254 to 254-254 to 593- - -Seal ring for T-typetrim- - - Standard moly-filled PTFE with alloy backup ring -17 to 232 - - -9

24、Product Flier PF51.2:HPJ404T07J404T08Typical Actuator-Valve Size Combinations, Weights, and DimensionsShown are common sizes ofdiaphragm actuators that will matewith the valves. Ability of theactuator to operate the valvesdepends on size, operatingpressure, and valve pressure drop.Contact your neare

25、st sales officeor sales representative for sizingand selection.Temperature and Pressure Drop Summary (Continued)J404T01CEAVALVE SIZESPRING-RETURNPNEUMATICDIAPRAGMACTUATORDIN INCHES Type 657 or 667DN 25 -801 - 3 Size 40, 45, or 46DN 100,1504, 6 Size 50, 60, or 70- - - 8 - 14 Size 100- - - 20 Size 100

26、Representative Dimensions (mm) and Weights(kg) with Standard Bonnet and Stem Diameter. ForInformation Only; Do Not Use for Planning anInstallationVALVESIZEDIMENSION ADIAPHRAGMACTUATORDINANSI,InchesDIN ANSIDim.CDim.EWeightwithValveDN 25DN 50DN 80DN 100DN 1501234626934442448969129237544251171447347347

27、34734739199209481084114997107152356510- - - - - - - - -8101214- - - - - - - - -113711681715172772972972972925592559257725772244244444444444For Sizes to DN 150 DIN and 4 Inches ANSI OnlyTrimTypePlug-CageSealPacking Body MaterialTemperatureCapability of ValveAssembly withStandard Materials,CNotesTPTFE

28、PTFELCC steel andCF8MOther steel-40 to 232-29 to 232For DIN valves attemperatures below-10C, contact yoursales office or salesrepresentative.Limit graphitepacking andgaskets to 371C inoxidizing serviceCF8M valves canbe used from -198to 537C withoptional materialsWC9 and C5 valvescan be used to 599C

29、with optionalmaterialsGraphiteLCC steel andCF8MOther steel-46 to 232-29 to 232D GraphitePTFELCC steel andCF8MOther steel-40 to 232-29 to 232GraphiteLCC steelWCB, WCC, WC9CF8M-46 to 343-29 to 427-46 to 427SNonePTFELCC steel andCF8MOther steel-40 to 232-29 to 232GraphiteLCC steelWCB, WCC, WC9CF8M-46 t

30、o 343-29 to 427-46 to 42710Product Flier PF51.2:HPSelected Flow CoefficientsH417T09Following are conversions for use with common sizing equations.KV= (0.865) CVC1 = 39.76(XT)Cg= CVC1Km= FL2CS= = 1/20 (Cg). Csis only applicable for inlet pressures up to 70 bar(a).Conversion of Sizing CoefficientsVALV

31、E SIZEPORTDIA.MAXIMUMTRAVELLINEAR EQUAL PERCENTAGEValve Opening, Percent of Total Travel10 30 70 100 100 10 30 70 100 100DIN Inches mm mm CVFLCVFLClass 900 equivalent circuit is 120ohms shunted by three 5.6 Vzener diodes0.3 bar above theactuator requirement upto 3.4 bar maximum- - - -40 to 71C3.6 kg

32、Type 3582 and 3528i Capacities and HousingSUPPLYPRESSURE,BARSUPPLY AIRDEMAND, Nm3/hAIR CONSUMPTION, Nm3/hHOUSINGType 3582 Type 3582i1.4 4.7 0.38 0.42IP 54 per IEC 529 classification (weatherproof);vent should be on the side or bottom forweatherproof applications2.0 7.0 0.48 0.532.4 8.1 0.54 0.59Type

33、 582i CertificationsINTRINSIC SAFETY OR NON-INCENDIVEINTRINSICSAFETY OR NON-INCENDIVEFLAMEPROOF DIVISION 2EXPLOSION-PROOFPTB CSA(1)or FM(1)SAA LCIE SAA CSA FM CSA or FMEEx ia IIC T6Class I, Division 1,Groups(1)A, B, C,D T5Ex ia IIC T4Ex n IIC T4EEx dIICT6Ex d IIBT6Class I Division 2,Groups A, B, C,

34、DClass III, Division 2,Groups E, F, GClass I Division 2,Groups A, B, C, DClass II, Division 2,Groups F, GClass I, Division 1,Groups A, B, C, DClass II Division 1,Groups E, F, G1. Contact your nearest sales office or sales representative for the appropriate FM entity ratings and CSA parametric rating

35、s for each group.14Product Flier PF51.2:HPOther AccessoriesType 3065 Limit Switch Box (for Type 657 and 667 Actuators)The limit switch box can beinstalled on the actuator to holdproximity or microswitches, whichcan turn on an alarm or displaydevice when a pre-set limit isreached. Additional microswi

36、tchesare available.The device has separate cams foropen and closed positions, andadjustment of one cam does notaffect the other.Certifications.CE Mark to EMCdirective n EN 50081 andn EN 50082Self-Adjusting.Complicatedadjustments are not required.StandardizedInstallation.Covered by IEC534-6 (NAMUR).

37、The box can besupplied with a mounting kit.W6682BH411T08Other AccessoriesType 67AFR Filter-Regulator.TheType 67AFR provides constantlycontrolled supply pressure toactuator accessories system. Thisregulator features an internal filterand limited-capacity internal relief,allowing partial reduction ofd

38、ownstream pressure.Type 3583 Pneumatic PositionTransmitter.Provides a standardpneumatic signal that is proportionalto valve plug position. The outputsignal can operate remote indicatingdevices.Type 646 or 846 Electro-Pneumatic Transducers.Thesetransducers convert a standard 4 to20 mA dc signal to a

39、proportionalpneumatic signal.Type 2625 Volume Booster.Thevolume booster can be used inconjunction with a postioner toincrease actuator stroking speed.Type 3065 Limit Switch SpecificationsHOUSINGMakrolon plastic or aluminum housing-40 to 80C ambient temperature for housingDIN 40 050-IP65 housing encl

40、osureSWITCHESType EI - S inductive proximity switch, slot shapedEEx ia IIC T6Type EI - Z inductive proximity switch, cylindrical shapedEEx ia IIC T6P 1mA with active surface coveredType EM MicroswitchType EM-Ex microswitchEEx d IIC T6Burgess V4NT7AR1 Bartec 07-2501-6-30/63-40 to 80CDIN 40 050-IP 54-

41、25 to 70CDIN 40 050-IP 54Alternating current switching capacity at 125 or 250 V:5.0 A resistive load0.5 A light-bulb load5.0 A inductive loadAlternating current switching capacity at 125 or 250 V:7.0 A resistive load0.5 A light-bulb load5.0 A inductive loadDirect current switching capacity:5 A at 30

42、 V or 0.25 A at 250 V resistive load2 A (opening) and 1.5 A (closing) at 30 V light-bulb load0.1 A (opening) and 0.2 A (closing) at 250 V light-bulb load3 A at 30 V or 0.03 A at 250 V inductive loadDirect current switching capacity:10 A at 15 V or 0.25 A at 250 V resistive load2 A at 15 V or 0.2 A a

43、t 250 V light-bulb load10 A at 15 V or 0.03 A at 250 V inductive load15Product Flier PF51.2:HPOrdering InformationH410T11When ordering, please specify.ApplicationType of ApplicationThrottling or on-offReducing or reliefControlled FluidInclude chemical analysisof fluid if possibleSpecific gravityFlui

44、d TemperatureInlet PressuresMinimumNormalMaximumPressure DropsMinimum flowingNormal flowingMaximum flowingMaximum at shutoffFlowMinimum controlledNormalMaximumMaximum Permissible Noise Level, if CriticalShutoff Classification RequiredLine Size, Schedule, and End Connection TypeValve, Actuator, and A

45、ccessoriesFrom this or other product flier, select your choice whereever a choice is offered. If you cannot find the selectionyou need, contact your nearest sales office or salesrepresentative.In other areas:Marshalltown, Iowa 50158 USASao Paulo 05424 BrazilSingapore 128461The contents of this publi

46、cation are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to beconstrued as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to

47、modify or improve the designs or specifications of such products at any time without notice.For More Information, Contact. Fisher Controls International, Inc. 1997; All Rights ReservedThis product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and

48、 5,299,812 or under pending patents. Cavitrol, ENVIRO-SEAL, FIELDVUE, FloVue, Fisher,Fisher-Rosemount, HIGH-SEAL, Managing The Process Better, ValveLink, and Whisper Trim are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. HART ismark owned by The HART Communicat

49、ions Foundation, Inc. All other marks are the property of their respective owners.Product Flier PF51.2:HP: WEB site: - Zentrum No SudStrae 2a, obj M29A- 2351 Wr. Neudorf) +43.2236.6073 +43.2236.60744BELGIUMFisher-RosemountDe Kleetlaan 4B-1831 Diegem) +32.2.716.77.113 +32.2.725.83.00BULGARYProcess ControlTzarichina Str.1BG- 1505 Sofia) +359.2.70.35.493 +359.2.75.91.43CISFisher-RosemountMalaya TrubetskayaStreet 8 - 11th floorCIS-119881 Moscow) +7.095.232.69.683 +7.095.232.69.70CROATIAFisher-RosemountBe

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