1、HART 调试组态操作手册 HART DEBUGGING & CONFIGURATION MANUAL 智能型浮筒液位(界位)变送器 INTELLIGENT BUOYANCY LIQUID LEVEL(INTERFACE) TRANSMITTER LC3010 上海星申仪表有限公司 SHANGHAI XINGSHEN INSTRUMENT CO.,LTD TEL：+86-021-58308800，58309977 FAX：+86-021-58309955 WWW.C10.CN E-mail: 8800C10.CN 厂址：上海市浦东新区行南路349弄50号 P.C.：200122 Factory
2、:No.50 Lane 349 Hangnan Road,PuDong District, Shanghai CAT. NO. VER. NO. 沪制01150183 LC3010-2009 XSBSQ-004 LC3010 Fisher 电浮筒 HART 实用调试流程 1、Setup wizard 浮筒基本技术参数设置流程 开机 HART ApplicationOnlineBasic setupSetup Wizard WARN_LOOP should be removed from automatic control. need assistance?(yes)帮助？（是） Yes No
3、是 否 OK Displacer Length Units(mm) (Ft m in cm mm ) Displacer weight units(Kg) (g kg 1b 0z) ENTER ENTER Displacer Volume Units(ml) (liter Displacer Length 35.560cm - 1 - in3 mm3 ml) ENTER ENTER Displacer Weight 2.155kg Displacer Volume 1622.323ml ENTER ENTER Moment Arm Length 14.000cm Instrument moun
4、ting Left of displacer Right of displacer ENTER ENTER Note:If 249 is not installed on vessel, or cage can be Isolated, it will generally be easier to calibrate the ? Instrument with weights, water, or other standard test fluid, in level mode After calibrating in level mode, the instrument can be swi
5、tched to interface or density mode OK OK Then enter actual process fluid specific gravity(s) and range values as required. If calibrating in the actual process fluid(s) at operating conditions ,the final mode and /or fluid SG must be selected now. OK OK - 2 - Select measurement application. (level)
6、Level interface density 液位 界位 密度 The lower and upper range values are being set based on displacer size. OK ENTER The lower and upper range values (LRV/URV) are the PV values at 4&20mA loop current. These range Values may be edited after choosing the units for PV. OK OK Choosing a smaller PV Value f
7、or the URV than the LRV makes the instrument reverse acting. In a reverse acting instrument the loop current will decrease as fluid level increases. OK OK Do you wish to make the instrument direct or reverse acting?(Direct) Direct Reverse 正向 反向 Engineering units for PV(cm) Ft m in cm mm OK ENTER Upp
8、er Range value(PV ralue at 20mA) (35.560cm) 上限值（当PV值为20mA） 35.560 Lower Range value(PV value at 4mA) (0.000cm)下限值 （当PV值为4mA）0.000 ENTER ENTER Alarm values are being set to the following values. Span =ABS(URV-LRV)量程 HiHi alarm =100%Span 高高限报警 Hi alarm =95%span 高限报警 Lo alarm =5%span 低限报警 LoLo alarm =0
9、%span 低低限报警 ENTER OK Alarm deadband is being reset to zero. Alarms must be enabled to operate only HiHi and LoLo affect analog output. OK OK Use the configure Alarms menu to enable and edit the alarms. Do you wish to use process temperature compensation?(No)（否） No 否 Yes 是 OK OK 仅限测界 位时设置 仅限测界 位时设置 S
10、pecific Gravity of lower process fluid (1.000) Specific Gravity of upper process fluid (0.800) 0.800 ENTER Specific Gravity of process fluid (1.000)1.000 Finished with setup wizard ENTER ENTER Next step in normal use is to mark coupling point under sensor calibrate menu. 正常使用中下一步为在传感器标定菜单下的 标定干耦合点 O
11、K OK返回 LC3010 Fisher 电浮筒 HART 实用调试步骤 2、Sensor calibrate传感器标定菜单简述 Fisher LC3010 电浮筒变送器在出厂时经将此台变送器的相关技术信息写入到变 送器模块中，用户在将星申LC3010变送器安装到现场设备后请在设置向导中确认此台变 送器的相关技术参数！仪表在出厂时据用户所提供的 工况信息调试好变送器，一般 情况下用户只需在变送器安装到现场后重新标定零位即可使用。以下介绍fisher LC3010 变送器的相关调试方法！ 1、如测的介质为液位,首先对变送器调零干耦合零点 法！具体操作流程如下： OnlineBasic setup
12、sensor calibrateMark Dry Coupling point Torque tube should be coupled to DLC3000 and the lock released. Displacer should be in the “DRY”position New coupling point marked(zero reference for buoyancy calculation) OK To improve accuracy of the PV measurement, perform one of the sensor calibrations Lis
13、ted in meun. OK OK返回标记干耦合点 此流程可以重复使用直到耦合零点显示小于0.5%。干耦合零点结束后如精度不符 合工况要求可对变送器重新进行线性度标定，以下是几种传感器线性标定方法注 号表示常用 。 - 3 - 2、二点法标定 具体操作流程如下： OnlineBasic setupsensor calibrateTwo point WARN_LOOP should be removed from automatic control. OK 1.Yes 2.No Need assistance? This trim procedure provides a technique
14、to precisely calibrate the sensor. To perform this ,the level of the fluid must be able to be measured independently. ENTER OK If the fluid level cannot be measured, please abort now ,or press ok to continue.Adjust the fluid level to a position near the top or bottom of the displacer. OK OK Enter ex
15、ternally measured level in current PV units(0.000) 0.000 Adjust the fluid level to a position near the bottom or top of the displacer ， opposite prior position. OK ENTER Enter externally measured level in current PV units(0.000)输入外部 测量液位，以此时的PV值为单位 35.560 Torque Tube Rate Calibrated.loop may be retu
16、rned to AUTO. OK ENTER OKTwo point Mark coupling point at dry condition or Trim PV zero to sight glass reading to complete sensor calibration. To set relationship of 4 to 20mA output to internal PV,set LRV and URV in PV Range menu. OK OK - 4 - 注：两点法标定可以重复使用，直到线性满足精度要求。两点法取点可以从10%点到 90%也可以从 90%到 10%，
17、主要看是否方便标定 。 多次标定后精度仍然超差，请在零 点位置再做一次干耦合零点，然后使用两点法重新标定。两点法是标定精度最高的一种 调试方法！标定界位时请先换算成界面的量程范围。下面介绍其它几种调试方法！ 3、干湿标定法:具体操作流程如下： OnlineBasic setupsensor calibrateWet/Dry Cal WARN_LOOP should be removed from automatic control. Input specific Gravity fluid (1.0000) 1.0000 OK Adjust Liquid level until displac
18、er is dry.Is displacer completely out of the fluid? OK OK Adjust liquid level until displacer is completely submerged. OK OK Is displacer completely submerged? Wet/Dry Cal Torque Tube Rate Calibrated. Loop may be returned to AUTO. OK OK Mark coupling point at dry condition or Trim PV zero to sight g
19、lass reading to complete sensor calibration. OK OK 注：干湿标定法调试LC3010变送器实际应用中通常不使用！ 4、单点法标定:具体操作流程如下： OnlineBasic setupsensor calibrateSingle Point WARN_LOOP should be removed from automatic control. This trim procedure provides a technique to precisely calibrate the sensor. ENTER Need assistance? 1.Ye
20、s 2.No OK The dry coupling point must already be marked,as it provides the initial data point. The level of the fluid must be non-zero and able to be measured independently. OK OK - 5 - If the fluid level cannot be measured, please abort now, or press OK to continue Allow the fluid level to stabiliz
21、e, with the displacer at least partially submerged OK OK Enter externally measured level in current PV units (0.000) 35.560 Torque Tube Rate Calibrated.loop may be returned to AUTO. ENTER OK Mark coupling point at dry condition or Trim PV zero to sight glass reading to complete sensor calibration. T
22、o set relationship of 4 to 20mA output to internal PV,Set LRV and URV in PV Range Menu. OK OK OKSingle Point 注：单点标定法只常用于液位标定，而不能用来标定界位，当调液位用此方法前，必 须先做干耦合零点！后将变送器处于满量程或加相应量程浮力法码使仪表在满点位置 输入液位量程值，此时仪表调试的线性度最好！ 5、PV调零法：具体操作流程如下: OnlineBasic setupsensor calibrateTrim PV zeroWARN_LOOP should be removed fr
23、om automatic control. OK Range values should be checked as the new offset will affect the PV value. ENTER ENTER Enter externally measured level in current PV units (0.000) 0.000 Finished with offset Trim procedure. loop may be returned to AUTO. OKTrim PV zero 注：PV调零法仅常用于界位标定时，在二点标定法确定量程范围线性后用PV调零法 来
24、确定界面的零位或量程起始点。其迁移的液位值记录在Level offset内！ 6、重量标定法:具体操作流程如下： OnlineBasic setupsensor calibrateWeight_based cal 仅在测量界面时设置 仅在测量界面时设置 Specific Gravity of upper process fluid(0.8000) 08000 Specific Gravity of lower process fluid(1.0000) 10000 ENTER - 6 - All references to weight are in kgrams. Place a weigh
25、t on the displacer rod of approximately:2.155 OK Actual value of the weight (2.155kg) 2.155 Couple DLC3000 to Torque Tube，(if not already coupled ) and release the lock. OK ENTER Place a weight on the displacer rod of approximately(0.534kg) Actual value of the weight (0.534kg) 0.534 OK OK Torque Tub
26、e Rate calibrated.loop may be returned to AUTO Mark coupling point at dry condition or trim PV zero to sight glass reading to complete sensor calibration. OK OK OK OK To set relationship of 4 to 20mA output to internal PV，set LRV and URV in PV Range menu Weight_based cal 注：重量标定法在现场工况下不常使用，但用法码在实验室干校
27、时非常方便！可对由 于误操作导致显示范围锁定或超测量范围限制的变送器解锁，条件是加入变送器相应测 量状态下的浮筒实际重量或参数设置后默认显示下的重量，利用重量标定法解锁变送器！ 再参考HART实用调试步骤重新标定变送器。 - 7 - LC3010 Fisher 电浮筒 HART 实用参数设置 3、PV setup PV值设置简述 1、设置PV和温度单位： PVTemp Units: 具体流程OnlineBasic setupPVTemp Units 2、设置PV测量范围PV Range ： 具体流程OnlineBasic setupPV Range 3、设置液位偏值level offset:
28、具体流程OnlineBasic setuplevel offset 输入新的迁移量ENTER按SEND 注：在标记干耦合零点和所有调试过程前先确保 level offset 里的数值为零！在界面调试中 Trim PV zero 设置零点 量程后，迁移的 PV 值记录在 level offset 里，下次调试时请先将 level offset 里的数值改为零！测液 位时level offset里的值为零！ 4、设置变送器阻尼: 具体流程OnlineBasic setupPV Damp 输入新阻尼ENTER按SEND 5、设置介质密度Specific Gravity: 具体流程OnlineBasi
29、c setupSpecific Gravity 6、设置测量状态： PV is: 具体流程OnlineBasic setupPV is 4、Detailed setup 详细设置简述 1、设置LCD 显示器： 具体流程OnlineDetailed setupOutput ConditionLCD Meter1、Meter Installed 2、Display Type 3、Decimal Places 2、设置设备信息: 具体流程OnlineDetailed setupDevice Information HART1、HART Tag 2、Polling Address 3、Message
30、4、Descriptor5、Data 6、Burst Mode 7、Burst Option 3、查看传感器信息： 具体流程OnlineDetailed setupSensors1、Displacer 2、Torque Tube 3、Process Temp 4、Measure Spec Gr 4、监控模拟输出变量: 具体流程OnlineDetailed setupOutput Condition Analog Output1、PV 2、AO 3、% Range 4、Alarm Jumper 编写说明： 星申 LC3010 Fisher 智能型电浮筒液位 （界位） 变送器实用调试流程侧重介绍
31、HART 手操器调试变送器时，此操作流程说明书方便用户现场调试、维护。具体选型、安装与 使用说明请参考星申 LC3010 Fisher 智能型电浮筒液位（界位）变送器使用说明书！附 带 HART275 手操器 DLC3010菜单框图如下： - 8 - DLC3000 SERIES DLC3000 系列 MODEL 275 275手操器 Device Rev 设备版本 FirmwareRev 固件版本 DD Rev 设备描述版本 1 1 1 DLC3010 系列中英文编程菜单对照表 Online 在线 1 Process Variables过程变量 2 Diag/Service 诊断/维护 3
32、Basic Setup 基本设置 4 Detailed Setup 详细设置 5 Review 查看 HART Communlcator HART 通信器 1 Offline 离线 2 Online 在线 3 Frequency Device 频率设备 4 Utility 实用程序 Process Variables 过程变量 1 PV 2 Elect Temp 电子模块温度 3 PV Range PV范围 1 3 1-3 PV Range PV 范围 1 URV 上范围值 2 LRV 下范围值 Diag/ Service 诊断/维护 1 Test Device 测试设备 2 Loop Tes
33、 回路测试 3 Hardware Alarms 硬件报警 4 Calibration 标定 5 Write Lock 写锁 2 Test Device 测试设备 1 Status 状态 2 Meter 计量表 2-1 2 2-3 Hardware Alarms 硬件报警 1 Alarm Jumper 报警跳线 2 NVM 非挥发存储 3 Free Time 空闭时间 4 Level Snsr Drive 液位传感驱动 5 A/D TT Input 模/数树形变势（TT）输入 Calibration 标定 1 Sensor Calibrate 传感器标定 2 Temp. Calibrate 温度
34、标定 3 Scaled D/A Trim 按比例的数/模校准 2-4 Detailed Setup 详细设置 1 Sensors 传感器 2 Output Condition 输出状况 3 Device Information 设备信息 4 Trending 趋势跟踪 4 3 Basic Setup 基本设置 1 Setup Wizard 设置向导 2 Sensor Calibrate传感器标定 3 PV Setup PV设置 Set Zero & Span 设定零与跨距 1 Set Zero 设定零位 2 Set Span 设定跨距 3-3-2-5 PV Range PV 范围 1 URV
35、2 LRV 3 USL 传感器上限（USL） 4 LSL 传感器下限（LSL） 5 Set Zero & Span设定零点的跨距 3-3-2 PV & Temp Units PV 与温度单位 1 PV Units PV单位 2 Temp Units 温度单位 3 3-3-1 PV Setup PV 设置 1 PV & Temp Units PV与温度单位 2 PV Range PV范围 3 PV Offset PV偏值 4 PV Damp PV阻尼 5 Specific Gravity 比重 6 PV is PV是 3-3 4 4 3-2 Sensor Calibrate 传感器标定 1 Ma
36、rk Dry Coupling 标记干耦合点 2 Two Liquid Lvl Cal 两点液体液位标定 3 Wet/Dry Cal 湿/干标定 4 One Liquid Lvl Cal 单点液体液位标定 5 Trim PV Zero 调整PV零位 6 Weight Based Cal 重量法标定 4-1 Sensors 传感器 1 Displacer 浮筒 2 Torque Tube 扭力管 3 Process Temp 过程温度 4 Measure Spec Gr测量比重 Displacer Info 浮筒信息 1 Displ Units 浮筒单位 2 Length 长度 3 Volume
37、 体积 4 Weight 重量 5 Disp Rod 浮筒杆 Displ Units 浮筒单位 1 Length Units长度单位 2 Volume Units体积单位 3 Weight Units重量单位 Displacer 浮筒 1 Displacer Info 浮筒信息 2 Inst. Mounting 仪表安装 3 Sensor Calibrate传感器标定 4-1-1 Torque Tube 扭力管 1 Material 材质 2 Change Material 改变材质 4-1-2 Process Temp 过程温度 1 Process Temp RTD 过程温度，电阻式温度检测
38、器（RTD） 2 Digital Proc Temp 数字式过程温度计 4-1-3 Output Condition 输出状况 1 Analog Output 模拟量输出 2 LCD Meter 液晶显示器 3 Configure Alarms 报警组态 4 4Display Alarms 显示报警 4-2 Configure Alarms 报警组态 1 Process Var 过程变量 2 Alarm Enable 使报警有效 3 Temperature 温度 4 Temp Alarm Enable使温度报警有效 4-2-3 4-2-1 Analog Output 模拟量输出 1 PV 2
39、AO 3 % Range %范围 4 Alarm Jumper 报警跳线 3 4-2-2-2 Display Type 显示类型 1 PV Only 单显PV 2 PV/Proc Temp PV/过程温度 3 % Range Only 单显%范围 4 PV/% Range PV%范围 4-2-2 LCD Meter 液晶显示器 1 Meter Installed 安装显示器 2 Display Type 显示类型 3 Decimal Places 小数位 Process Var 过程变量 1 PV Hi Alrm PV高报报警 2 PV Hi-Hi Alrm PV高高报警 3 PV Lo Al
40、rm PV低报警 4 PV Lo-Lo Alrm PV低低报警 5 PV Alrm Deadband PV报警死区 4-2-3-1 4-2-3-3 Temperature 温度 1 Proc. Temp Hi Alrm 过程温度高报警 2 Proc. Temp Lo Alrm 过程温度低报警 3 Elec. Temp Hi Alrm电子模块温度高报警 4 Elec. Temp Lo Alrm电子模块温度高报警 5 Temp Alrm Deadband 温度报警死区 4-3 Device Information 设备信息 1 HART HART 2 Version Info 版本信息 3 Ser
41、ial Numbers 序列号 4 Device ID 设备标识符 4-3-1 4-3-3 Serial Numbers 序列号 1 Instrument S/N 仪器S/N 2 Displacer S/N 浮筒S/N 3 Final Asmbly Num最终装配号 HART 1 HART Tag HART标号 2 Polling Address 登记地址 3 Message 信息 4 Descriptor 描述符 5 Date 日期 6 Burst Mode 脉冲模式 7 Burst Option 脉冲选项 Version Info 版本信息 1 Device Rev 设备标号 2 Firm
42、ware Rev 登记地址 3 Hardware Rev 硬件版本 4 HART Univ Rev HART通用版本 4-3-2 Trending 趋势跟踪 1 Trend Var 趋势跟踪变量 2 Trend Interval 趋势跟踪间隔 3 Read Trend 读趋势 4-4 Review 查看 1 Device Params 设备参数 2 Device Info 设备信息 3 Device Troubleshoo设备故障排除 4 Factory Settings 生产厂设定值 5 Factory Settings 生产厂设定值 1 TTube Rate 扭力管刚度 2 TTube R
43、ate Units 扭力管刚度单位 3 TTube Temp Coeff 扭力管温度系数 4 Input Filter 输入过滤器 5-4 Notes 注解: 1 This menu is availablle by pressing the left arrow key from the previous menu. 由前页菜单按压左方向键可得到此菜单。 2 Appears only if LCD meter is installed 只出现在液晶显示器装上了的情况下。 3 PV appears as level,interface,or density,depending on what is seiected for PV IS under OV setup. PV表现为液位、界面或密度，这与PV设置菜 单下所选择的PV是什么有关系。 4 Appears only if PV is level or interface. 只有当PV是液位或界面时才出现。 52-4-1 indicates fast-key sequence to reach menu. 2-4-1表明找到相关菜单的快速键顺序。
