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波峰焊载具制作作业标准书1A.doc

1、FORM NO.:QF-00001 REV.3DQuanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1A Effective Date :05/22/2011Description : Page 1 of 7Revision StatusPage Revision17 1A借着本作业标准来规范波峰焊载具制作作业,使波峰焊载具制作作业有所依据及标准化,并确保波峰焊载具制作品质的标准化及可追溯性。Reason for Changes :Effective Date Revision Description of Changes05/22/

2、2011 1A 首次发布Concurred by :NB1机板工程课Copy to :NB1机板制造课Prepared by : 徐义青 Reviewed by : 曹亮军 Approved by : 张乘恩This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer

3、Inc.Quanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1AEffective Date: 05/22/2011Page 2 of 7his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Inf

4、ormation Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.FORM NO.

5、:QF-00002 REV. 3D目 录项次 内 容 页次1 目的 32 适用范围与场合 33 参考文件与应用文件 34 内容 36 5 作业流程图 6 6 历史变更记录 67 附件 6Quanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1AEffective Date: 05/22/2011Page 3 of 7his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Any

6、one Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone

7、 Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.FORM NO.:QF-00002 REV. 3D1目的:借着本作业标准来规范波峰焊载具制作作业,使波峰焊载具制作作业有所依据及标准化,并确保波峰焊载具制作品质的标准化及可追溯性。2 适用范围及场合:21 范围本作业标准书适用于公司波峰焊载具制作作业。22 场合本作业标准适用于公司生产线现场有关波峰焊载具制作作业单位及人员。3 参考文件与应用文件:31 参考文件:无32 应用文件:无4 内容:41 权责411 本作业标准书由 NB1P

8、U 机板工程课制定及修改。412 波峰焊载具制作流程必须遵循本作业标准书,如需修改必须会签相关负责单位。413 品保单位必须随线稽核所作载具与作业标准是否相同,并确认是否为最新版本。42 制作标准书内容说明详见如 :Page 37. 43 制作内容与流程:431 载具的材料4311 载具的材质须使用德国进口的蓝色合成石;Quanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1AEffective Date: 05/22/2011Page 4 of 7his Information Is Confidential And Propriet

9、ary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To

10、 Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.FORM NO.:QF-00002 REV. 3D4312 载具必需使用 5mm 或 6mm 的基材来制作载具.432 载具的尺寸4321 载具的长与宽分别等于 PCB 的长与宽加上 2mm 的活动空间与 60mm 的载具边的宽度;(如图一)4322 每边须在离载具边 7mm 的地方加一个 8mm 宽

11、,10mm 高的电木档条;(如图一)4323 每个档条上必需要用螺丝固定,螺丝与螺丝的间必需在 150mm 以下;PCB30mm30mm1mm1mm7mm8mm7mm 8mm图一:载具平面图Quanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1AEffective Date: 05/22/2011Page 5 of 7his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To A

12、nyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyo

13、ne Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.FORM NO.:QF-00002 REV. 3D433 载具上必需设有压点压住 PCB 且压点间的间距必需在 100mm 以下并不可压到板上的元器件,压点的材质不能是金属材料;434 载具的四个边要铣成一个厚度为 1.8mm,宽度为 6.5mm 的薄边以供爪子爪住载具;(如图二)6.5mm1.8mm图二: 载具左视图435 载具上要铣 1.30.1mm 的放板槽以固定板子在载具中;436 载具的四个角要开一个 R5 的倒角.47

14、 开孔要求Quanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1AEffective Date: 05/22/2011Page 6 of 7his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s In

15、formation Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.FORM NO

16、.:QF-00002 REV. 3D471 通孔元器件之 PIN 上锡范围到开口边缘的距离要在 1.5mm 以上以利于 PIN 脚上锡;(如下图)元器件开孔图472 当上锡范围与开口边缘的距离在 1.5mm 以上时,载具的斜角开 120 度,否则开160 度.(如下图)48 其它要求481 载具上须标示出流向、PCB 料号与机种名称等相关信息;482 每一个载具必需用统一的格式编号: “机种名-版本-序号”483 如载具要用于无铅机种,载具上须刻上无铅标示;484 如载具是用于 MB,那载具的中间在板上螺孔的位置要留一个螺孔,以便用螺丝从中间固定 PCB;485 载具须平整,开口边缘不能有毛刺

17、.49 检验491 载具在进公司时,相关负责人须依波峰焊载具进入检验记录表检验相关项目是否合格,有不合格时,应立即退还给厂商修改或重做;492 做完检验后,波峰焊载具进入检验记录表由主管签字后交由助理存档;493 所有载具必须检验合格后才能交由生产线使用.5. 作业流程图:无1.5mm载具开口区域元器件 PIN 脚120 度PCB载具元器件160 度PCB载具元器件Quanta Computer Inc.Subject : 波峰焊载具制作作业规范 DOC NO.: Rev: 1AEffective Date: 05/22/2011Page 7 of 7his Information Is Co

18、nfidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confiden

19、tial And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc.FORM NO.:QF-00002 REV. 3D6历史变更记录:项次 申请变更 变更者 版本 生效日期 变更说明部门1 NB1 ME 徐义青 1A 05/22/2011 首次发布7.附件: 新进波峰焊载具确认单From No: REV: 1A新 进 波 峰 焊 载 具 确认 单 .xls

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