1、E 5.99009.03ManualBUM 62 TMono Power UnitTitle ManualProduct Mono Power Unit BUM 62 TVersion 5.99009.03Status 2005-02-03Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof mu
2、st not be copied or reproduced. Use and disclosure of information contained in these oper-ating instructions are not permitted. Designations and company marks contained in these oper-ating instructions may be brand names, the use of which by third parties for their own purposes may violate the right
3、s of the holders.Obligatory These operating instructions are part of the equipment/ma-chine. These operating instructions must be available to the operator at all times and must be in a legible condition. If the equipment/machine is sold or moved to a different location these operating instructions
4、must be passed on by the own-er together with the equipment/machine. After any sale of the equipment/machine this original and all copies must be handed over to the buyer. After disposal or any other end of use this original and all copies must be de-stroyed.When the present operating instructions a
5、re handed over, corresponding sets of operating instructions of a previous version are automatically invalidated. Please notice that specifications/data/information are current values accord-ing to the printing date. These statements are not legally binding according to the measurement, computation
6、and calculations. Baumller Nrnberg GmbH reserves the right, in developing its products further, to change the technical specifications and the handling of the products concerned without prior no-tice.No liability can be accepted concerning the correctness of the operating instructions unless otherwi
7、se specified in the General Conditions of Sale and Delivery.Manufacturer Baumller Nrnberg GmbH Ostendstr. 80 - 90 D-90482 Nrnberg Germany Tel. +49 9 11 54 32 - 0 Fax: +49 9 11 54 32 - 1 30 www.baumueller.deTable of contentsTABLE OF CONTENTS1 Safety notes 72 Introduction . 113 Technical data . 133.1
8、Table of technical data . 133.2 Type key . 153.3 Block diagram . 164 Transportation, Unpacking 175 Assembly . 195.1 Free space 195.2 Installation information 206 Installation . 236.1 Danger information . 236.2 EMC information . 256.3 Applicable standards 316.4 Safety relay . 336.4.1 Methods to avoid
9、 an unexpected starting 336.4.2 Safety categories . 346.4.3 The safety relay . 346.4.4 Service time . 386.5 Connection diagram . 396.6 Terminal strips and plug-in terminals 406.6.1 Power connections 406.6.2 Control connections . 426.6.3 Controller connection . 466.6.4 Safety relay (as an option) . 4
10、66.7 Accessories 477 Commissioning . 497.1 Danger information . 497.2 Operation 527.3 Monitoring functions and their messages . 527.3.1 Ready for operation . 537.3.2 Monitoring functions . 557.3.3 Messages via LEDs . 607.3.4 Messages via relay contacts 618 Maintenance 638.1 Maintenance information 6
11、38.2 Environmental conditions . 648.3 Recommissioning . 64Mono Power Unit BUM 62 T 3 Baumller Nrnberg GmbH 5.99009.038.4 Disposal 65Table of contents9 Appendix . 679.1 Manufacturer Declaration . 679.2 Declaration of Conformity . 689.3 General Conditions of Sale and Delivery 699.4 Index . 724 Mono Po
12、wer Unit BUM 62 T 5.99009.03 Baumller Nrnberg GmbHAbbreviationsABBREVIATIONSAC Alternating currentAM Asynchronous motorBUM Baumller Mono Power UnitBUS Baumller Power ModuleDC Direct currentDIN Deutsches Institut fr Normung e.V. (German Standardization Authority)EMC Electromagnetic compatibilityEN Eu
13、ropean StandardMC Main contactorIPM Intelligent power module a.m.s.l. above mean sea levelPELV Protective extra-low voltage SELV Safe extra-low voltagePE Protective earthSM Synchronous motorZK DC linkMono Power Unit BUM 62 T 5 Baumller Nrnberg GmbH 5.99009.036 Mono Power Unit BUM 62 T 5.99009.03 Bau
14、mller Nrnberg GmbHSafety notes1 SAFETY NOTESIntroductory remarksDuring operation, the principles on which the converter and motor work, lead to leakage currents to earth which are dissipated by use of the specified protective earth connections which may result in a current-operated e.l.c.b. on the i
15、nput side blowing prematurely.A DC component in the fault current may occur in the event of a short-circuit to frame or earth fault which could make triggering of the higher-level current-operated e.l.c.b. more difficult or even impossible.Connection of the current controller to the mains using only
16、 the current-operated e.l.c.b. is prohibited (preliminary standard EN 50178 / VDE 0160 /11.94, sections 5.2.11 and 5.3.2.1).The units are protected against direct contact by being installed into common switching cabinets which meet the minimum protection requirements according to EN 50178 / VDE 0160
17、 / 11.94, section 5.2.4.Sheets of plastic covering the control electronics, the power stage and the device connection, additionally prevent accidental contact during commissioning and casual use of control elements located close to the equipment.(DIN VDE 0106 Part 100, Accident Prevention Regulation
18、 VBG4 ”Electrical Systems and Equipment).The protective measures and safety regulations according to DIN/VDE are binding for personal security. Neglecting to fit PE connections on the equipment or the motor will result in serious personal injury and/or considerable damage of property.General informa
19、tionThese operating instructions contain the information required for the application as directed of the products described herein. The document is intended for specially trained, skilled personnel who are well-versed in all warnings and maintenance activities. The units are manufactured using the s
20、tate-of-the-art technology and are safe in operation. They can be installed safely, commissioned and function without problems if the safety information below is observed.DANGERWhen operating this electrical unit, some parts of the equipment always carry dangerous voltage.Ignoring these safety instr
21、uctions and warnings may result in death, serious personal injury and/or damage of property.Only qualified personnel who are familiar with the safety information, mounting, operation and maintenance instructions may carry out work on this unit.Mono Power Unit BUM 62 T 7 Baumller Nrnberg GmbH 5.99009
22、.03Safety notesDanger informationIn the context of the operating instructions and the information on the products themselves, the terms used have the following meanings:Qualified personnelQualified personnel in the sense of the safety-relevant information in this document or on the products themselv
23、es, qualified personnel are considered to be persons who are familiar with setting up, mounting, commissioning and operating the product and who have qualifications appropriate to their activities.y Trained or instructed or authorised to commission, ground and mark circuits and equipment in accordan
24、ce with recognized safety standards.y Trained or instructed in accordance with recognized safety standards in the care and use of appropriate safety equipment.One the one hand, the information below is for your own personal safety and on the other to prevent damage to the described products or units
25、 connected to it.DANGERThis means that death, severe personal injury or considerable property damage will occur, unless appropriate safety measures are taken.WARNINGThis means that death, severe personal injury or considerable property damage may occur, unless appropriate safety measures are taken.N
26、OTEThis draws your attention to important information about the product, handling of the product or to a particular section of the documentation. 8 Mono Power Unit BUM 62 T 5.99009.03 Baumller Nrnberg GmbHSafety notesApplication as directedVoltage testBAUMLLER carries out a voltage test according to
27、 EN 50178 / VDE 0160 /11.94, Section 9.4.5 for each unit. Subsequent high-voltage tests must only be carried out by BAUMLLER NRNBERG GmbH.WARNINGYou may only use the unit/system for the purposes specified in the operating instructions and in conjunction with the third-party equipment and components
28、recommended or authorised by BAUMLLER NRNBERG GmbH.For safety reasons, you must not change or add components on/to the unit. The operator must report immediately any changes that occur which adversely affect the safety of the unit/system.WARNINGIf you want to carry out high-voltage tests for complet
29、e switch cabinet installations, disconnect all cables from BAUMLLER units prior to the test.Mono Power Unit BUM 62 T 9 Baumller Nrnberg GmbH 5.99009.03Safety notes10 Mono Power Unit BUM 62 T 5.99009.03 Baumller Nrnberg GmbHIntroduction2 INTRODUCTIONThe power units designated BUM 62 T are used for th
30、e upper power range.Supply part (converter)The supply part (mains side) for the generation of the DC link voltage is an uncontrolled diode bridge. To reduce the peak making current (deburdening during switch-on), the DC link capacitors are charged via a charge resistor which is bridged by a thyristo
31、r after switching-on.If the typical motor power of the converter on the motor side (see electrical data) is not fully used, e.g., because the power of the connected motor is smaller, the performance of the supply current controller can be used for the connection of other power modules of the BUS 6 s
32、eries.The total of all motor powers occurring at the same time must not be higher than the typical motor power. Starting current load reliefIf precautions are not taken, the DC link capacitors produce inadmissibly-large charging current surges from the mains. In order to avoid these surges, the star
33、ting current is limited by a load relief device.To this purpose, a resistance is integrated into the charging circuit. The resistance limits the charging current (with the exception of temporary mains failure) and is bypassed once the DC link is charged.The cycle time for connect the unit in circuit
34、 again is 3 min.If using an additional external capacitor at the DC (external capacity 500 F) the cycle time is increasedMono Power Unit BUM 62 T 11 Baumller Nrnberg GmbH 5.99009.03IntroductionBrake switchThe energy which is generated in the generator mode, is dissipated by the brake switch (brake c
35、hopper) and an external regenerative resistor.InverterThe inverter on the motor side consists of the IGBT power part and the corresponding sensors. The sensors supply measuring signals for the closed-loop control and also ensure the self-protection of the power electronics. The inverter is triggered
36、 by the controller used.Baumller rack modules are provided for the control. The drives can therefore be adapted to different applications.ControllerThe BUM 62 T only operates in conjunction with an additional controller. The controller types are equipped with modules. A separate description is avail
37、able for the operation of the controllers.12 Mono Power Unit BUM 62 T 5.99009.03 Baumller Nrnberg GmbHTechnical data3 TECHNICAL DATA3.1 Table of technical dataBUM 62 T - 100 / 130 - .Connection voltage (mains) 1)3 x 400 VAC 15% 50 Hz3 x 460 VAC +10% -25% 60 HzSupply voltage 2)+ 24 VDC-10% / +20 % (7
38、2W)Continuous input power max. 50 kVARated DC link voltage 3)540 VDCDC link capacity (internal) 1700 FDC link capacity (external) max. 500 FCycle time for connect the unit in circuit again (without additional DC link capacitors)3 minOutput voltage 4)3 x 0 VAC. 3 x (conn. volt. -30 V) Output frequenc
39、y 5)0 Hz. .300 HzContinuous output power at 4 kHz 10)max. 62 kVAContinuous output powerat 8 kHz 10)max. 50 kVAContinuous motor powerat 4 kHz 10)max. 43 kWContinuous motor powerat 8 kHz 10)max. 35 kWRated output current 6) 7) 8)at 4 kHz 10)100 ARated output current 6) 7) 8)at 8 kHz 10)75 APeak output
40、 current 6) 7) 9)at 4 kHz 10)130 APeak output current 6) 7) 9)at 8 kHz 10)97 AConnection power DC link connection 36 kWExternal chopper current max. 73 AInternal chopper resistor -External chopper resistor 11 Application threshold of regenerative resistor 750 V Ambient temperature range (operation)1
41、1)min. 0 C max. 55 C 40 C (nominal temperature) Power loss 3)Connect. (mains) Supply1400 W max. 72 WType of protection IP 20Installation height 12)max. 1000 m a.m.s.l.relative humidity 15 % . 85 % no condensation.Temperature range for transport - 30 C . + 70 CTemperature range for storage - 30 C . +
42、 70 CDimensions (W x H x D) 264 x 560 x 280 mmWeight without controller 30 kgMono Power Unit BUM 62 T 13 Baumller Nrnberg GmbH 5.99009.03Technical data1. Voltage difference between phases must no exceed +/- 1.0 %.2. According to EN 61131-2 (Table 5). With a supply voltage 10 mm2)y Sources of noise s
43、uch as fuses, transformers, chokes and noise-sensitive modules such as microprocessors, bus systems, etc. should be located at least 20 cm away from the converter and its cabling.y Avoid reserve loops on long cables.y The grounding of reserve wires in cables is mandatory (additional screening, avoid
44、ance of capacitively coupled, hazardous contact voltages).Mono Power Unit BUM 62 T 27 Baumller Nrnberg GmbH 5.99009.03InstallationGroundingy To meet EMC requirements, the classical star grounding is no longer sufficient to reduce the noise of high frequencies caused by converter operation. Better re
45、sults can be achieved by a reference surface which must be linked to the units ground (e.g. bare metal mounting plate and housing parts).y If a large reference surface is not possible the main equipotential bonding strip should be arranged directly at the power unit which generates the largest poten
46、tial steps compared to the other components in the switch cabinet (ground connection 50 cm).y Connect the filter housing to ground over a large surface.Leakage currentsDue to the principle of operation, stray capacitances in the filter, power stage, motor cable and motor winding cause leakage currents of 100 mA and higher.This means that converters with current-operated e.l.c.b. can be incompatible!Observe the safety information in EN 50178:1994 Section 5.2.11.2.30 Mono Power Unit BUM 62 T 5.99009.03 Baumller Nrnberg GmbH
