1、东尼机基本设定以及 KTF设置SANTONI) b. M3 f; |0 T g! h1 l. ITROUBLESHOOTING MANUAL FOR THE 3 5 P+ c0 a7 |5 , QSM8-8TOP2 MACHINE E o w6 n1 I9 mINDICESANTONI 1PREFACE 6( j$ P/ z. Y mDESCRIPTION OF THE MACHINE 6机器描述STARTING 7启动AUTOMATIC RESETTING 8自动控制/设置, W, o+ F/ f6 I: 6 L2 S+ FDe-activate: 8Portare in posizione
2、 A 8* j/ w! s, + S/ G9 1 N, KThe actuators select 99 n( w1 5 m5 E% u. hDe-activate 9Activate 9Bring into position B (only if in position C): 98 T: x4 A( T# r# $ t3 B/ uMove to position A only if in B 10Energize 11FAN MANAGEMENT 13风扇控制, z3 h/ U0 u8 Z; 0 OAIR DISTRIBUTION VALVE MANAGEMENT (SEE AIR DIS
3、TRIBUTION VALVE-SNE) 13MANAGEMENT OF LUBRICATION 13润滑控制ERROR MESSAGES - ALARMS 132 o: $ W5 q% _“ YcheU 17 No oil 218 E8 Q7 t% U2 b: 29 Stop latch 1st8th feeder 22“ R5 S% q$ C# Y N/ d 5 $ d/ m1 W; eDESCRIPTION OF SERIAL OUTPUTS 44, o; w. * Q/ r3 y: F4 O6 t6 PROCEDURE FOR EXCLUSION OF THE SERIAL BARS
4、518 q4 6 Q6 c3 I/ e- U- i检查 E.VPreliminary checks 51基本检查Checking the serial bars 51检查 E.V+ f- / j0 H5 Q7 U6 U8 a# D9 f3 HSERIAL LINE CONNECTION DIAGRAM 53串行线连接图 3 p# b( L4 I$ h“ Q% xVIEW OF JUMPERS PCB 2703 54PCB 2703 跳线“ |) P6 L- H! V7 f3 b hVIEW OF YARN FINGER BOARD PCB 2714 55PCB 2714连线. ?5 m( e*
5、 F“ s; y) X m7 _+ DVIEW OF SOLENOID VALVE BOARD PCB 2737 560 H/ X6 f/ q( D* L+ D; PCB 2737连线 3 I0 “ |1 g4 oMACHINE SET-UP PROCEDURE WITH EPROM RESET FOR SM8-832 57刷 Flash的步骤) e% j$ N9 | f, hADJUSTMENT OF THE PCB 935B/2 FOR PYF CONTROL ON THE SM8-8 TOP MACHINE 60调 PCB 935B/2 P.Y.F控制的步骤“ T7 V0 I, k/ R
6、DESCRIPTION OF CIRCUIT BOARDS 61电路板的描述 3 M/ _5 q rPCB 772/1 BUS BOARD TERMINATION BOARD 63. ) O2 B“ * t1 t2 _. gPCB 772/1 总线终端板“ x8 l“ I l2 C1 XPCB 560/2 BUS BOARD TERMINATION BOARD 631 Q# k- c% o( u1 % e) EPCB 560/2 总线终端板 5 q8 q5 z( p/ 0 L8 p i1 PPCB 1106/18 BUS BOARD 63PCB 1106/18 总线板 8 i p4 x7 J
7、p( F7 A4 0 m1 s! J5 c7 PCB 2000 主板 9 o+ D+ j. l3 6 Yellow led input SPI signal. Always on 6520 Red led presence of TX 422 signal 65PCB 961A/1 STEP MOTOR INPUTS BOARD - POSITION: “ V “ RACK 67PCB 961A/1 压针马达板- w8 C U* _/ v“ - PCB 952A/1 LVDT BOARD POSITION: “ L “ RACK 68PCB 952A/LVDT 板PCB 950/4 CERAM
8、IC OUTPUTS BOARD POSITION: “ A “ RACK 70PCB950/4 选针器输出板 A 板PCB 950/4 CERAMIC OUTPUTS BOARD POSITION: “ B “ RACK 73+ O4 K$ 5 x1 A# Z9 J1 mPCB 950/4 选针器输出板 B板 4 Q/ S4 p _% Z y2 m h/ - L7 NPCB 950/4 CERAMIC OUTPUTS BOARD POSITION: “ D “ RACK 77- b Z* t X# K% d/ sPCB 950/4 选针器输出板 D板. X3 L% “ a9 g4 t: IP
9、CB 950/4 CERAMIC OUTPUTS BOARD POSITION: “ E “ RACK 79PCB 950/4 选针器输出板 E板$ N3 Y, _/ Q h/ 3 cPCB 1799B/1 STOP-START BOARD- FRONT APPARATUS 956 Q R0 i7 b4 P ?! uPCB 1799B/1点动板* S 2 d; W6 n T$ P! ( F3.15A保险,+5VDC 输出保护F3Fuse 1A protection against overload of buffer battery for blackouts 985 7 “ C n( v,
10、O$ 9 x4 c1A 保险,预备电池过载保护# S! K! M% R( g; |PCB 2799 INTERNAL INPUTS-OUTPUTS BOARD FRONT APPARATUS 99 z5 G0 k7 “ g+ X. g, jPCB 2799内部输入/输出; R% w* W9 r5 V3 cCONTROL COMPONENTS 99PCB 2703/1 SERIAL INPUTS-OUTPUTS BOARD SOLENOID VALVE BOX 100PCB 2703/1串行输入/输出PCB 1881 EXPANSION BOARDS 101PCB 1881扩展板- A5 ) T
11、, P% V9 L# SPCB 2714/1 SERIAL OUTPUTS BOARD FOR YARNFINGER GROUPS 101PCB2714/1串行输出/纱咀控制/ _% c v7 h M1 w; C6 X( Y) % * EDESCRIPTION OF THE MACHINE 机器描述This is a machine for making womens and mens underwear. It has eight feeds. The equipment is the latest model with 32-bit microprocessor-based system
12、and a display with 16 lines x 40 characters. The machine is operated by BRUSHLESS drives, type IRT, with current regulation and with encoder output signal which will allow controlling the RCV motor by 2000 revs. and 19Nm., allowing the cylinder max. speed of 125 revs., given the 1/16 reduction ratio
13、 w9 * U, n/ X! n4 F, c* VA pneumatic pump will provide lubrication. Differential oil dosage will be possible with the installation of one solenoid valve.本机器是用于织造男/女式内衣,8 路进纱,32 bit 处理器,显示屏最多显示 16行,每行 40个字符,使用标无刷式 IRT RCV马达,扭短 19N.M 速度 125rev/m ,自动润滑。( v% z3 e9 ) U0 L$ ?5 gQuesta m/c potr montare dis
14、positivi MEMMINGER oppure dispositivi ELAN con controllo in albero elettrico. The knit unbalancing system is independent for each feed and is commanded by step motors whose position is controlled by LVDT sensors; the air distribution valve is also commanded by a step motor. The yarn fingers are driv
15、en by local solenoid valves based on a serial line, the 16 net groups are driven by 16 levers each powered by ceramic elements, while the remaining functions are driven by medium-sized solenoid valves located in the rear compartment.装备 MEMMINGER的 ELAN2，LVDT 16 级选针器，串行线驱动。: q2 M ; ?! GUID. Latch open
16、er 2nd-4th-6th-8th feeds9 _! X% ( U8 k4 F+ M3 V X( qAT 3RD ENCODER ZERO: Q5 9 y/ 6 _ X2 G2 K7 R M S. c5 z# f D: o- t8 bGUID. Latch opener 4th feed, 9 |% V% e AT 4TH ENCODER ZERO:“ j% 1 w/ o0 uBring into position C:GUID. Latch opener 6th feed4 v7 C- l# M0 r. s% b+ GUID. Latch opener 8th feed: K2 B( !
17、 I4 - EGUID. Latch opener 2nd feed; k9 q5 r. x4 C“ d v$ y) q) Q8 W0 O6 K8 z1 S / a4 UAUTOMATIC RESETTING When the machine is stopped, pressing F0 will bring all step motors and the air distribution valve to 0.# T1 De-activate:GUID.-S.V.Latch block control 1st-2nd-3rd-4th-5th-6th-7th-8th feedGUID.-S.
18、V.Latch opener control 1st-2nd-3rd-4th-5th-6th-7th-8th feed: k+ Y1 g0 u$ / e5 g) J( a9 KGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-12 1st feedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-12 13rd feedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-12 4th feed Q0 $ * K) : P3 g1 s4 Y, D( O/ H. bGUID.-S.V.Yarn finger 1-2-3-4
19、-5-6-8-9-12 5th feedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-12 7th feedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-12 8th feed. w. I, K! K/ r1 T6 e. Q: A/ j! D8 W- p8 C, KGUID.-S.V.Yarn finger 1-2-3-4-6-8-9-12 6th feed “ t* Q7 ) Y/ # K) F s6 m0 + lSPF.-S.V.Underwear ejection blowerSPF.-S.V.Knit press blower
20、SPF.-S.V.Jack discharge blowerSPF.-S.V.Outlet cleaner blower 1-2.3-4.5-6.7-8.3 ! h3 g; 2 c2 g“ R, b; y% b3 UGUID.-S.V. Yarn finger lift 6 5th feedGUID.-S.V. Yarn finger lift 6 6th feedGUID.-S.V. Yarn finger lift 6 7th feedGUID.-S.V. Yarn finger lift 6 8th feed K0 ?“ p1 ?4 H+ . _) L Y C5 “ s5 tDe-act
21、ivate9 m T9 m7 k e* t q8 U. Q5 o2 D_, i* w1 s , J# oAT ENCODER REVOLUTION 2The actuators select the needles with TUTTI_ON # r v/ C* F+ QBring into position B (only if in position C):( h) C0 v! 6 a * P1 2 D, At degree 40 POS.FUNC.-S.V. tuckstitch cam 1feed3 k, G9 g* r8 w/ 5 s7 qAt degree 85 POS.FUNC.
22、-S.V. tuckstitch cam 2feedAt degree 130 POS.FUNC.-S.V. tuckstitch cam 3feed At degree 175 POS.FUNC.-S.V. tuckstitch cam 4feed+ / s8 o“ V* u% F8 r; jAt degree 220 POS.FUNC.-S.V. tuckstitch cam 5feedAt degree 265 POS.FUNC.-S.V. tuckstitch cam 6feed( o8 ?# d2 r$ rAt degree 310 POS.FUNC.-S.V. tuckstitch
23、 cam 7feed! C“ _- 7 W0 |0 i% S8 At degree 355 POS.FUNC.-S.V. tuckstitch cam 8feedR2 u“ ( v 7 b; B) S2 s; Q3 $ d, X6.检查 SFE棉纱输送器是否会转。+ 1 j“ G$ S1 m- y0 J6 v3 q如果用 key to progs 1948epprom reset(最后一项)RETURN 把机器格式化了。须做以下设定。% $ 5 + p* 7针数：key to progs1948Dneedle number1152(看机器定)ESCS关机开机8筒径：key to progs-1
24、948Rdiameter13(看机器定)ESCS关机。# O. Q! y; G6 Z9找零位。Key to progspaceZ1948RETURN点动，待针筒度数变化跳动时。慢慢把缺口提花针点动止与零位三角对准RETURNESC-S。6 k$ 6 U6 u f( a5 10LVDT calibration(寻找压针马达的最高和最低位置)：key to progspaceLVDT menuLvdt calibrationENTER摁 START开动机器。机器找完8个压针马达后ESCS。11LVDT 布面调节：编织一平纹F1spaceLstich cam zero set-returnSTART
25、开动机器用测速仪测速（m/min）,测好后ESCS。在 SANTONI TOP机上使用 KTF100HP的说明通常提供 2只 KTF/100HP用于控制腰带的橡筋，8 只 KTF/100HP用于控制弹力纱。因此可以使用另外 8只 KTF控制尼龙或棉纱。这套系统结合控制中心装置SMART KTF保证有效地控制成圈三角和稳定的织物质量。对照原有版本，KTF/100HP 编程的不同之处如下 按 E键，显示”ADVANCED” ；/ X! U) w$ c# s/ 7 O, p 按新的 E键(或+键) ，你进入”P1” ；) O“ t$ W; p/ h8 I: “ADVANCED” 总是出现在”P4”
26、和”P1” 之间； “P1”=未改变；2 a+ d6 h( g+ s& ( n2 o9 : P: F4 s “P2”=未改变-只有当第三个参数的值，有些微不同时。该值是用于松弛起动。如果你希望预松弛，你可以增加一或二个点；4 9 t, Z“ d/ . j “P3”=未改变-第四个参数只是用于决定用四个参数而不是六个，与以前版本相同； “P4”=增加了第一个参数，它被设置为”OFF” ，它可以选择第二个参数的语种(意大利、英语、法语、德语、西班牙语和日语) 。第三个参数仅供 BTSR技术人员升级软件； 当你在”ADVANCED” 位置时，按下 E键并等候，会显示”SIMPLE” ；# r* s
27、# g3 s# B- A& % 选定”SIMPLE” 模式，进入编程菜单。只有当参数”MAIN TENSION” 在”P1” 处时才可以。当该值被改动后(用+和-)，按 E键，确认。KTF从编程状态退出，并可立即开始工作；+ Y$ |3 Q4 O- h 要回到”ADVANCED” 菜单，以便修改其他参数。按住 E键，直到出现”SIMPLE” ，然后按住 E键，直到出现”ADVANCED” ； KTF/100HP 除了显示纱线张力值，还可显示纱线喂入的速度(米/分) ； 按住+键，可以关闭 KTF。它将会问你是确认(E) 还是取消(-)。重复同样的操作按住+键，可以打开 KTF。它将会问你是确认(E) 还是取消(-)。确认后几秒钟，KTF 将继续工作。
