1、 690+ Series AC Drive Frame K Product Manual HA465746U001 Issue 3 2010 Parker SSD Drives, a division of Parker Hannifin Ltd. All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker SSD
2、Drives company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions. Parker SSD Drives cannot accept responsibil
3、ity for damage, injury, or expenses resulting therefrom. WARRANTY Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the period of 24 months from the date of manufacture, or 12 months from the date of delivery (whichever is the longer period), on the terms
4、detailed in Parker SSD Drives Standard Conditions of Sale IA500504. Parker SSD Drives reserves the right to change the content and product specification without notice. Compatible with Version 5.5 Software onwards Cont.2 FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN
5、OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. The user, through
6、 its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applica
7、ble industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or syste
8、m options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. Cont.3 Requirements IMPORTANT: Please read this i
9、nformation BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, EMC considerati
10、ons, and to enable the user to obtain maximum benefit from the equipment. Complete the following table for future reference detailing how the unit is to be installed and used. INSTALLATION DETAILS Model Number (see product label) Where installed (for your own information) Unit used as a: (refer to C
11、ertification for the Inverter) Component Relevant Apparatus Unit fitted: Wall-mounted Enclosure Application Area The equipment described is intended for industrial motor speed control utilising DC motors, AC induction or AC synchronous machines Personnel Installation, operation and maintenance of th
12、e equipment should be carried out by qualified personnel. A qualified person is someone who is technically competent and familiar with all safety information and established safety practices; with the installation process, operation and maintenance of this equipment; and with all the hazards involve
13、d. Product Warnings Caution Risk of electric shock Caution Refer to documentation Earth/Ground Protective Conductor Terminal Safety Information!Cont.4 Hazards DANGER! - Ignoring the following may result in injury 1. This equipment can endanger life by exposure to rotating machinery and high voltages
14、. 2. The equipment must be permanently earthed due to the high earth leakage current, and the drive motor must be connected to an appropriate safety earth. 3. Ensure all incoming supplies are isolated before working on the equipment. Be aware that there may be more than one supply connection to the
15、drive. 4. There may still be dangerous voltages present at power terminals (motor output, supply input phases, DC bus and the brake, where fitted) when the motor is at standstill or is stopped. 5. For measurements use only a meter to IEC 61010 (CAT III or higher). Always begin using the highest rang
16、e. CAT I and CAT II meters must not be used on this product. 6. Allow at least 5 minutes for the drives capacitors to discharge to safe voltage levels ( 220% I*t overload 50-105% (adjustable) Heatsink overtemperature Motor Thermistor overtemperature Overvoltage and undervoltage Current Limit Adjusta
17、ble 50%-150% 180% shock load limit Voltage/ Frequency Profile Linear law, Fan Law, User Defined (v5.1 onwards) Inputs/ Outputs Analog Inputs 4 configurable inputs - voltage or current Analog Outputs 3 configurable outputs - voltage or current Digital Inputs 7 configurable 24V dc inputs, 1 fixed 24V
18、dc input Relay/Digital Outputs 3 relay contacts (volt-free) Table 2-1 Control Features DEFAULT2-6 An Overview of the Drive 690+ Series AC Drive Functional Overview 690+ AC Drives are microprocessor based 3-phase drives used to control the speed of standard 3-phase induction motors. An extensive rang
19、e of configuration options are available to the user. A menu structure controlled using the Keypad allows access to various options and adjustable parameters. INPUT3 PHASESUPPLYDC+DC-3 PHASEBRIDGEINVERTERCIRCUITSMOTORDRIVEOUTPUTSDYNAMICBRAKEUNITBRAKERESISTORL1L2L3M1/UM2/VM3/WDC+DBRDC-EXTERNALPEINPUT
20、PE(3% LINEIMPEDANCEREQUIRED)MOTOREARTHSUPPLYEARTHCONTROL CIRCUITSwe strongly recommend that this is fitted with the drive whether a brake is fitted or not. It is also important that the top vent is properly fitted to assure that the exhaust air is not recirculated. Refer to the fold-out drawings at
21、the end of this chapter for typical cubicle layout information. We recommend that these drives are separated from other equipment in a large multifunction cabinet so that the airflow is better controlled. i.e. air heated by other items should not affect the inlet temperature to the drives main fan.
22、Take care in placing the cabinet so that there is sufficient space in front of the cabinet to keep the exhaust air and inlet air separated. If there is not sufficient space, redirection of the exhaust air is required. These drives dissipate substantial heat (refer to Chapter 8: “Technical Specificat
23、ons” Electrical Ratings, for Total The Master drive is ALWAYS the right-hand drive in the cubicle. 3-2 Installing the Drive 690+ Series AC Drive Power Loss) and therefore sufficient volume for exhaust venting is required to keep the drive from raising the operating temperature beyond that specified
24、in the Environmental Specification. The volumetric airflow rate for each drive is: G = 583m3/hr (343CFM) H = 1505m3/hr (884CFM) J = 1753m3/hr (1032CFM). Mounting the Drive Note: The 690+ Frame K consists of two or three, identical specification Frame G, H or J drives. It comprises a Master drive wit
25、h either one or two Slave drives. The Master Drive can be recognised by “-M” in the Product Code, for example: 690PG-M/. is the Model Number for a Frame G Master drive in Europe. A Slave Drive is indicated by “-S”. Refer to the Product Label on the side of the drive. The drives must be installed ins
26、ide a cubicle. The cubicle must provide the required security, mounting surfaces and minimum clearances for ventilation. Mount the drives vertically on a flat surface inside the cubicle with the correct spacing between the drives. Refer to Figure 3-2 Wiring Scheme for 690+ Frame K, page 3-7 for the
27、spacing. The correct spacing is required to fit the Cable Tray(s). IMPORTANT: Bolt the drive securely using all 10 off M8 mounting hole positions as detailed on HG465731U00. Refer to the drawings at the end of this chapter. For product enclosure ratings, refer to Chapter 8: “Technical Specifications
28、” - Environmental Details. Frame G Weight 100kg/202lb (108kg/238lb including Dynamic Brake unit) Dimensions Refer to drawing HG465731U003 Frame H Weight 125kg/276lb (138kg/304lb including Dynamic Brake unit) Dimensions Refer to drawing HG465731U002 Frame J Weight 160kg/353lb (176kg/388lb including D
29、ynamic Brake unit) Dimensions Refer to drawing HG465731U001 With the drives securely in position, mount the ancillary equipment for each drive: Dynamic Braking Option, plus a bank of brake resistors (optional). Refer to page 3-3-21. External Vent Kit (recommended even if the Dynamic Braking Option i
30、s not fitted). Refer to page 3-3 or page 3-4. AC Line Choke and Output Sharing Reactor (mandatory). These must be identical for each drive. Refer to pages 3-5 and 3-14. Cable Tray and Cover (mandatory). Refer to page 3-6. External AC Supply Filter (optional). Refer to page 3-23. Frame J drives: fit
31、the Main Cooling Fan which is supplied separately. Refer to page 3-5. For a typical layout refer to Figure 3-2 Wiring Scheme for 690+ Frame K, page 3-7. The Master drive is ALWAYS the right-hand drive in the cubicle. Installing the Drive 3-3 690+ Series AC Drive Fitting the External Vent Kit (Frame
32、G) Note: We recommend that the External Vent Kit is fitted to each drive. Parker SSD Drives Part Numbers: Frame G : LA465720U001 Refer to Drawing HG465731U003 Sheet 2 at the end of this Chapter for top panel and mounting plate hole positions. Upper HousingFoam gasket stretchesover duct prior to atta
33、ching upper housingExhaust duct slides down betweenclip and mounting panelwithin the sides of thedrive housing3-4 Installing the Drive 690+ Series AC Drive Fitting the External Vent Kit (Frames H & J) Note: We recommend that the External Vent Kit is fitted to each drive. WARNING! This unit must be o
34、perated with either a brake unit or blanking plate fitted to the supplied outlet duct. The top vent is then mounted on to the outlet duct. It is very important that the gasket for the vent is correctly fitted to the brake/exhaust outlet duct. Otherwise, hot exhaust air will flow back into the cabine
35、t and overheat the drive. The brake/exhaust outlet duct should protrude from the top of the cabinet by 5-10mm to ensure engagement with the gasket. Refer to fold-out drawings HG465731U001 & HG465731U002 at the end of this chapter. This assembly provides IP-22 protection for the drive when fitted pro
36、perly. The main function is to seal the path of return air to the enclosure as well as protect against falling contaminants. The same assembly is used for frame sizes H & J. The different sizes are accommodated by removal of the gasket inserts. Supplied parts: Qty. Description 1 Vent top 1 Top Vent
37、Baffle 1 Mounting Flange 1 Gasket 4 M6 support studs 2 M6 x 195 hex studs 1 Grille 8 M6x25 panhead slotted screws 8 M6 flat washers 20 M6 hex captive nuts Tools Required: M10 wrench, quantity 2 #3 Phillips or posidrive screwdriver 10mm (3/8”) flat blade screwdriver Assembly Procedure On cabinets wit
38、h removable panels the following procedure should be performed off the cabinet. For non-removable cabinets this procedure should be performed prior to mounting the drive. Note: If the drive is not removed, then it must be protected from any cutting chips. 1. Cut top of cabinet as per drawing HG46573
39、1U001 & HG465731U002 at the end of this chapter. 2. Install (4) M/M support studs in rearmost row of holes in pattern 3. Install (2) F/F M6 x 195 support studs in forward most holes with (2) M6 x 10 posidrive screws Complete the following with the drive and exhaust duct fitted to ensure a good fit o
40、f the gasket to the duct. 4. Fit the gasket over the 4 support studs and exhaust duct. 5. Fit the mounting flange over the gasket and attach via (8) M6 x 25 screws, (16) M6 washers, and (8) M6 nuts. 6. Fit the top vent baffle over the support studs. 7. Fit grommet strip to bottom edge of grill and p
41、osition. 8. Fit vent top over the 4 support studs and grill. 9. Fix vent top via (2) M6 x 10 screws (using a 10 mm wrench on the support studs through the grill is helpful in aligning the stud to the hole in the top) and (4) M6 nuts and washers. M6 support studGasketVent TopTop Vent BaffleMounting F
42、langeM6 x 195 Hex StudGrilleCubicle TopInstalling the Drive 3-5 690+ Series AC Drive Fitting the Main Cooling Fan (Frame J) The Frame G and H drives have an integral main cooling fan. However, the Frame J drive has a separate main cooling fan which must be fitted to the bottom panel of the enclosure
43、 as shown in drawing HG465731U001 at the end of this chapter, with the 4 off M6 nuts provided. Refer to drawing HG463151D002 for fan wiring details (Frame J only) in Chapter 7: “Routine Maintenance and Repair” Fan Replacement. The drive requires an external single phase supply and fuse protection (m
44、otor start type) for the main cooling fan. Frame G Frame H Frame J Supply Voltage 110 to 130 VAC, 50/60 Hz Fuse Rating 4 A 6 A 10 A Supply Voltage 220 to 240VAC, 50/60Hz Fuse Rating 2A 4A 6A Airflow Requirement 750m3/h (425CFM) 1200m3/h (700CFM) 1700m3/h (1000CFM) 3-6 Installing the Drive 690+ Serie
45、s AC Drive PLG6PLG5PowerBoardSlaveto nextdriveribboncableMasterdriveribboncablefromElectrical Installation IMPORTANT: Please read the Safety Information on page Cont. 3 & 4 before proceeding. WARNING! Ensure that all wiring is electrically isolated and cannot be made “live” unintentionally by other
46、personnel. Note: Refer to Chapter 8: “Technical Specifications” for additional Cabling Requirements and Terminal Block Wire Sizes. eachmotorbrake resistor(noisy)(noisy)signal/control cable (master drive only)(sensitive)powersupply(clean)cablefuse or suitablecircuit breaker(RCD not recommended)to pro
47、tect parallel units(noisy)motorcable(noisy)outputlinechokefilteracsupplyEMCexternalchokeinvertersemiconductor lineagainst failure of one unitFigure 3-1 Cabling Requirements Cables are considered to be electrically sensitive, clean or noisy. You should already have planned your cable routes with resp
48、ect to segregating these cables for EMC compliance. If not, refer to Chapter 9: “Certification for the Drive”. Removing the Terminal Cover Remove the terminal cover by releasing the 2 captive, quarter-turn fixings at the base of the drive. To replace, engage the tabs at the top of the cover into the
49、 drive and secure with the fixings. Cable Tray and Cover The drive control signals are passed to the slave(s) by connecting the 50-way ribbon cable as shown. The ribbon cable sits inside the metal cable tray which provides mechanical protection and electrical screening. Always fit the cable tray with the 2 holes to the left and the 2 slots to the right, as viewed from the front of the drive. Remove the break-outs for the cable tray on the sides of the Terminal Cover as required. Frame Cable/Tray Assembly G LA468328U001 H LA468328U002 J LA468328U003
