1、 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 上汽股份有限公司技术中心企业技术标准 Enterprise Technical Standard of SAIC Motor Technical Center SMTCSMTC 3 800 0012010（V1）通用电器零部件测试方法 Generic Electrical Component Test Methods 2010-11-22 发布/Issue 2010-11-23 实施/Implementation 上汽股份技术中心技术标准化委员会 Technical Standardiz
2、ation Committee of SAIC Motor Technical Center 发布IssueSMTC 3 800 0012010（V1） I 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 目 次/Contents 前言Foreword . II 1 范围Scope 1 2 规范性引用文件Normative references 1 3 总体信息和缩略词General Information, Abbreviation . 2 3.1 总体说明General Information . 2 3.2 缩略词Abbrevia
3、tion 2 4 安装区域 Installation Area . 2 5 文档要求Documents . 9 5.1 验证文档Documents of Qualification 111 5.2 零部件的历史Part History 111 5.3 验证报告Qualification Report 111 6 样品分级及用途Sample Grade Descriptions . 111 6.1 “A”样品“A” Samples 111 6.2 “B”样品“B” Samples 111 6.3 “C”样品“C” Samples . 10 6.4 初始批产样品Initial Product Sa
4、mples . 112 7 环境与工作范围Environmental and Operating Ranges 112 7.1 零部件在整车上安装区域的分类代码Vehicle Installation Area Classification Codes 112 7.2 正常工作范围Normal Operating Range . 11 7.3 非破坏性的电器工作范围Non-destructive Electrical Range 113 8 电气系统的特殊要求Particular Requirements of Electrical System 113 8.1 输入/输出规范（包括静态-动态
5、的电器工作特性）Specification of Input/Output (Including Static-Dynamic Electrical Operating Characteristics) 113 8.2 电子电器零部件的规范性文档Electrical Component Specification Documents 113 8.3 电子电器零部件的标签Marking of Electronic Components . 12 8.4 电器工作范围及其故障状态Electrical Operating Range and Electrical Fault Conditions 1
6、2 8.5 静态电流Quiescent Current . 119 9 工作特性和额定值的要求Requirements for Operating Characteristics and Rated Values . 119 9.1 温度范围Temperature Range . 119 10 环境测试Environments Test 120 10.1 总体信息General Information 120 10.2 化学耐抗性Chemical Resistance 121 10.3 气候试验Climatic Tests . 123 10.4 机械试验Mechanical Tests . 1
7、34 11 电子电器零部件的使用寿命试验 Service Life endurance Test - Electrical and electronic Components . 143 12 变更Changes 144 附录A 电气系统所有的输入/输出特性测试表Annex A Test table of electrical system Input/Output Characteristics . . 145 附录 B 默认试验项目次序及测试样件数量 Annex B Default order of tests and number of samples 43 SMTC 3 800 001
8、2010（V1） II 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 前 言 为规范SMTC电子电器零部件试验项目，试验条件及试验方法，特制定此标准。 本标准是对MGR ES 62.21.001通用电子电 器零部件测试的修订，自本标准实施之日起代 替MGR ES 62.21.001。 请注意本文件的某些内容可能涉及专利，上汽集团不承担识别这些专利的责任。 当中英文产生疑义时，以中文为准。 本标准的附录为规范性附录。 本标准电子电器分标委提出。 本标准由SMTC技术标准化委员会批准。 本标准由标准化工作组归口管理。 本标准起草部门：电子
9、电器部。 本标准主要起草人：田小陵、王文建。 本标准于2010年11月22日首次批准发布，2010年11月23日实施。 Foreword This standard is established for the premise to specify the test items, test conditions and test methods for SMTC electrical electronic components. This standard is a revision of MGR ES 62.21.001 Generic Electrical/Electronic Compo
10、nent Test, and replaces MGR ES 62.21.001 since the date this standard is implemented. Please note that some contents in this document may relate to patent rights, which SAIC Group shall not be held responsible for identifying any or all such patent rights. This standard is in Chinese and English. If
11、 in doubt, the Chinese version is the Master. Annex is normative. This standard was proposed by Electrical and Electronic sub-committee. This standard was approved by the SMTC Technical Standardization Committee. This standard is under the management of Standardization working team. The drafting dep
12、artment of this standard is: Electrical and Electronic Dept. The main drafters of this standard are: Tian Xiaoling, Wang Wenjian. This standard is first published on Nov. 22, 2010 and implemented on Nov, 23, 2010. SMTC 3 800 0012010（V1） 1 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 通用电器零部件测
13、试方法 Generic Electrical Component Test Methods 1 范围 本标准规定了电子电器零部件所有验证试验的操作特性、负载的曲线图及测试条件。 本标准适用于所有的汽车电器/电子装置、总成、组件及零部件，并包括沿用件和售后件。 针对每一个安装区域，本 标 准 还 是 零部件PDS（产品设计规范）、质量规范和试验规范的基础。在获得任何工程签署前，供应商必须提交一份符合所有验证或有偏差许可的最终验证报告。任何与本标准的偏差，都必须完全地得到上海汽车乘用车公司技术中心（以下简称 SMTC）电子电器部的批准。 1 Scope This standard specifie
14、s, for all of the qualification tests required, in each of the installation areas, the operating characteristics, load profiles and test conditions. This standard applies to all electrical and electronic devices, assemblies, modules and components including carryover parts and aftermarket components
15、. This standard is the basis for the component PDS (Product Design Specification), Quality Specification and Test Specification. The supplier must submit a final Qualification Report showing full compliance, or any authorized deviations, before any Engineering Sign-Off is agreed. Any deviations from
16、 this standard must be fully authorized by the SAIC Motor Technical Center (SMTC) EE Department. 2 规范性引用文件 下列文件中的条款通过本标准的引用而成为本标准的条款。凡是注日期的引用文件，其随后所有的修改单（不包括勘误的内容）或修订版均不适用于本标准，然而，鼓励根据本标准达成协议的各方研究是否可使用这些文件的最新版本。凡是不注日期的引用文件，其最新版本适用于本标准。 MGR ES.30.CF.006. 光照不退色试验 ISO 12103-1：1997 灰尘过滤试验-第一部分-亚利桑那州灰尘 IE
17、C 60068210 标准第部分 霉菌生长试验标准； DIN 40050-9 抗外来物质侵蚀试验； DIN 53509-1 橡胶测试 - 臭氧裂化耐受性确定 EN 60068-2-14 空气中热冲击试验； EN 60068-2-29:1993 冲击试验 EN 60068-2-32:1993 跌落试验 EN 60068-2-47:1999 振动试验； EN 60068-2-52:1996 盐雾试验； EN 60068-2-60:1996 抗有害气体试验； EN 60068-2-78:2001 湿热试验； 2 Normative references The following normative
18、 documents contain provision which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to, or revisions of, any of these publications do not apply (exclude the correction), but parties to agreements based on this standard are encouraged
19、 to investigate the possibility of applying the most recent editions of the standards. For undated references, the latest edition of the normative document referred to applies. MGR ES.30.CF.006. Colour Fastness to Light ISO 12103-1:1997 Road vehicles - Test dust for filter evaluation - Part 1: Arizo
20、na test dust IEC 60068210, Section 4: Mould Growth; DIN 40050-9 Protection against Foreign Objects; Water and Contact; DIN 53509-1:2001ix (Testing of rubber Deter -mination of resistance to ozone cracking; EN 60068-2-14: Thermal shock in air; EN 60068-2-29: Mechanical Shock Test EN 60068-2-32: Free
21、Fall Test EN 60068-2-47: Vibration Test EN 60068-2-52: Salt Spray EN 60068-2-60:1996 Protection against Noxious Gases EN 60068-2-78:2001 Damp Heat; SMTC 3 800 0012010（V1） 2 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential FMVSS 302 机动车辆乘客厢内（可通风的）12.5 mm范围内材料的耐燃烧要求； SAE J400 表面涂层的耐剥落试验 FMVSS 302
22、- burn resistance requirement for materials within 12.5 mm of the occupant compartment refreshable air space in motor vehicles; SAE J400 Gravelometer Test 3 总体信息和缩略语 3 General Information, Abbreviation 3.1 总体说明 本标准可能出现的变动不影响已批产的零部件，除非它们后来作为其他应用的沿用件被发布。此标准的最新版本应该用于所有电器/电子零部件的验证，并包括现有改进的电器/电子零部件。试验结果，
23、连同试验的文档和被测件一并提交给SMTC电子电器工程部门。另外，供应商应该保存试验报告10年（从试验报告发布之日起），同样对于已经做过试验（包括初始的样品检测和与批量产品等同的检测）的被测件也应该保存同样长的时间。所有的文档都应该确保对试验样品的可追溯性。SMTC 的相关工程师将提供零部件的分类代码。 供应商有责任获得本标准中所涉及到的所有标准。 3.1 General Information Current production parts are not affected by a possible change in this standard unless they are subse
24、quently issued as carryover parts for another application. The latest issue of this standard shall be used for validation of all electrical/electronic components including updates to existing electrical /electronic components. The results, along with documentation of the tests carried out and the pa
25、rts tested, are to be supplied to the SMTC Electrical Engineering Department. Additionally, test results are to be retained for a period of 10 years (from the date of their issue) by the supplier. Those parts on which tests have been carried out (including initial sample inspections and also those p
26、erformed in parallel with volume production) are also to be retained by the supplier for the same period. All documentation shall ensure traceability of test samples. The relevant SMTC component engineer will supply the component classification code. It is the suppliers responsibility to obtain all
27、standards referenced within this document. 3.2 缩略语 本标准中的缩略语详见表1。 不论被测件的试验次序如何，它都应该通过任意的单一测试项目。如果有失效记录，须咨询上汽技术中心工程部门的相关工程师。 使用的仪器应有有效标定标识，该标定应遵循国家标准。 除非有特殊申明，仪器的偏差限于如下所示： 电压：1.5 % 电流：1.0 % 电阻：2.0 % 温度（稳态）：2.0 温度（波动）：5.0 时间：2.0 % 相对湿度：5.0 % RH 3.2 Abbreviation Abbreviations used in this standard are g
28、iven in Table 1 below. The test samples shall pass every single one of the tests, regardless of the order in which they are performed. If a failure is recorded, consult the appropriate SMTC component engineer. Instrumentation shall carry a valid indication of calibration and that calibration shall b
29、e traceable to national standards. Unless otherwise stated, the accuracy of instruments is to be within the following: Voltage：1.5 % Current：1.0 % Resistance：2.0 % Temperature(Steady State) ：2.0 Temperature(When ramping) ：5.0 Time：2.0 % Relative Humidity：5.0 % RH 4 安装区域 4 Installation Area An entry
30、shall be made on the SMTC SMTC 3 800 0012010（V1） 3 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 不同安装区域的零部件，有不同的试验要求。零部件图纸上应该包括安装区域的分类代码。 如： B1 这里B表示是发动机舱零部件安装区域的分类代码；1表示是安装在车身上的。 安装区域的分类代码列表详见表2。 由于不同安装区域的环境参数是不同的，所以当零部件的安装区域发生重大变化时，一些试验项目是需要重做的。 drawing in the space allocated for the refere
31、nce standards. The drawing entry shall include the installation area classification code (referred to in Section 5.1 below and Table 2) as shown. Example: B1 Where (B) refers to the installation area classification code for the engine compartment and (1) refers to the fact that the component is atta
32、ched to the body. The full list is given in Table 2. Any significant changes to the installation area of a component will entail repetition of at least some of the tests because the environmental parameters will be different. 表1 缩略语/Table1 Abbreviations 简写 含义 Abbreviation Meaning Cin 输入电容 Cin Input
33、capacitance Cout 输出电容 Cout Output capacitance CL 负载能力 CL Capacity load EMC 电磁兼容 EMC Electromagnetic compatibility Frel 相对湿度 Frel Relative humidity Cin 输入电容 Cin Input capacitance Iin 输入电流 Iin Input current IIH 高端输入电流 IIH Input current, high level IIL 低端输入电流 IIL Input current, low level IK 持续短路电流 IK S
34、ustained short-circuit current INS 保险丝额定电流 INS Rated current of fuse IOH 高端输出电流 IOH Output current, high leve IOL 低端输出电流 IOL Output current, low level Iout 输出电流 Iout Output current IR 静态电流 IR Standby current Rin 输入电阻 Rin Input resistance RISO 绝缘电阻 RISO Insulation resistance TO 上限温度 TO Upper stress t
35、emperature TR 室温 TR Room temperature TSW 溅水温度 TSW Splash water temperature TU 下限温度 TU Lower stress temperature tf 下降时间 tf Fall time tPB 工作时间 tPB Operating time simulation tPS 休眠时间模拟 tPS Dormant time simulation tr 上升时间 tr Rise time tw 脉冲宽度 tw Pulse width UB 工作电压 UB Operating voltage UBatt 蓄电池电压 UBatt
36、 Battery voltage UBmax. 最大工作电压 UBmax. Operating voltage, max. Uin 输入电压 Uin Input voltage UN 额定电压 UN Rated voltage UIH 高端输入电压 UIH Input voltage, high level UIL 低端输入电压 UIL Input voltage, low level UOH 高端输出电压 UOH Output voltage, high level UOL 低端输出电压 UOL Output voltage, low level Uout 输出电压 Uout Output
37、voltage UP 测试电压 UP Test voltage Zout 输出阻抗 Zout Output impedance SMTC 3 800 0012010（V1） 4 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 表2 零部件安装区域分类代码 ，测试温度范围及适用测试项目 Table 2 Installation Area Classification Codes, Temperature Ranges and Applicable Tests 零件安装区域 Part assembled area 试验项目 Test Ite
38、m A 乘客舱内部 A Vehicle interior Passenger compartment A1 A2 A3 A4 A4a A4b 无特殊要求Without particular requirement 阳光直射Direct SolarRadiation热辐射源附近With Exposure toHeat Radiation(e.g. heater)乘客舱门Passenger Compartment Door 乘客舱附件Attached to passenger Compartment side门内附件Attached to door cavityside正常工作温度范围Normal
39、 operating Temp Range -40 to +80 -40 to + 105 -40 to +90 -40 to +80 -40 to +80 -40 to +80 10.2耐化学性Chemical resistance 所用化学试剂需与所列出来的一致，并且记录在PDS中。本章节包括其他试验易燃性，霉菌生长，紫外光耐抗性，臭氧耐抗性。The chemicals to be used shall be established in accordance with those listed, and shall be documented in the component PDS.
40、Other tests in this section include burning behavior, mould growth, UV-light resistance and ozone resistance. 10.3.1 阶梯温度变化 Stepped temperature 1个循环1 cycle 10.3.2 热发动机熄火Hot engine off 10.3.3 重新喷漆后温度试验 Respray oven stoving temperature 10.3.4结露Dewing 仅针对带印刷线路板的零件For components containing printed circu
41、it boards only 10.3.5 温度变化试验 Change temperature 正常工作温度范围35个循环35 cycles over normal operating temperature range 10.3.8.1空气中热冲击 Thermal shock in air 100个循环100 cycles 10.3.8.2喷水后热冲击 Thermal shock with splash water 10.3.9 稳态湿热试验 Damp heat, steady 21天21 days 10.3.10湿热循环Damp heat cyclic 9个循环9 cycles 10.3.
42、11.1 粉尘试验Protection against foreign bodies (dust) IP5KX 10.3.11.2喷水试验 Spraying water 10.3.11.3喷热水试验Hot water jet 10.3.11.4 浸渍试验Immersion-water 10.3.12 抗有害气体试验 Noxious gases 10天10 days 10.3.13盐雾试验 Salt spray 10.4.1振动试验Vibration 8 h/方向 8hours/axis 10.4.2冲击试验 Bump 等级取决于安装位置Severity dependent on mountin
43、g position 10.4.3 跌落试验Free fall 10.4.4 碎石撞击试验Stone chip 10.5寿命试验 Service Life SMTC 3 800 0012010（V1） 5 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 表2 零部件安装区域分类代码，测试温度范围及适用测试项目（续） Table 2 Installation Area Classification Codes, Temperature Ranges and Applicable Tests(Continued) 零件安装区域 Part a
44、ssembled area 试验项目 Test Item B 发动机舱 B Engine Compartment B1 B2 B3 B4 B5 车身附件Attached to body进气管附件Attached to intake Manifold装在发动机上On/ in the Engine装在变速箱上On/in the Transmission/Retarder装在水箱上On/ in the Radiator正常工作温度范围Normal operating Temp Range -40 to + 105 -40 to + 105 -40 to + 140 -40 to + 140 -40
45、to +120 10.2耐化学性Chemical resistance 所用化学试剂需与所列出来的一致，并且记录在PDS中。本章节包括其他试验易燃性，霉菌生长，紫外光耐抗性，臭氧耐抗性。The chemicals to be used shall be established in accordance with those listed, and shall be documented in the component PDS. Other tests in this section include burning behavior, mould growth, UV-light resis
46、tance and ozone resistance. 10.3.1 阶梯温度变化 Stepped temperature 1个循环1 cycle 10.3.2 热发动机熄火Hot engine off + 120 + 120 + 150 + 150 10.3.3 重新喷漆后温度试验 Respray oven stoving temperature 10.3.4结露Dewing 仅针对带印刷线路板的零件For components containing printed circuit boards only 10.3.5 温度变化试验 Change temperature 正常工作温度范围35
47、个循环35 cycles over normal operating temperature range 10.3.8.1空气中热冲击 Thermal shock in air 100个循环100 cycles 10.3.8.2喷水后热冲击 Thermal shock with splash water 100 cycles 100个循环100 cycles 10.3.9 稳态湿热试验 Damp heat, steady 21d 21 days 10.3.10湿热循环Damp heat cyclic 6个循环6 cycles 10.3.11.1 粉尘试验Protection against f
48、oreign bodies (dust) IP6KX 10.3.11.2喷水试验 Spraying water IPX4, 48 个循环 IPX4, 48 cycles 10.3.11.3喷热水试验Hot water jet 30个循环30 cycles 10.3.11.4 浸渍试验Immersion-water 10.3.12 抗有害气体试验 Noxious gases 21天21 days 10.3.13盐雾试验 Salt spray 严重度等级4 Severity 4 10.4.1振动试验Vibration 8 h/axis 24 h/方向 24 hours/axis 8 h/axis
49、10.4.2冲击试验 Bump 等级取决于安装位置Severity dependent on mounting position 10.4.3 跌落试验Free fall 10.4.4 碎石撞击试验Stone chip 10.5寿命试验 Service Life SMTC 3 800 0012010（V1） 6 上海汽车版权所有 秘密文件 注意保密 Copyright SAIC Group Confidential 表2 零部件安装区域分类代码，测试温度范围及适用测试项目（续） Table 2 Installation Area Classification Codes, Temperature Ranges and Applicable Tests(Continued) 零件安装区域 Part
